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  9. ALFRA 03300 User manual

ALFRA 03300 User manual

1
Bedienungsanleitung - Operating Instructions - Mode d‘emploi
LAMINATED BUSBAR MACHINING UNIT
2016
Alfred Raith GmbH
II. Industriestraße 10
D-68766 Hockenheim
Tel. +49 (0)6205-2098-8
FAX +49 (0)6205-2098-150
Internet: www.alfra.de
E-Mail [email protected]
2
ALFRA lamination punching and cutting unit
Performance data
Area of use:
- Cutting and perforating laminated copper and aluminium busbars
- Cutting thicknesses: max. 10 mm
- Perforation range: Through-holes for screws M6 –M14
- Dimensions H x W x D: 380 x 350 x 150
Pressure generation:
- As the drive unit, we recommend our foot pump Prod.-No. 02121 or our electro-hydraulic
pump DSP 120 Prod.-No. 02027
General description an operating instructions for the laminated punching and cutting
unit, complete version
Configuration:
Work unit
Lamination punching / cutting unit, consisting of:
Basic unit, cutting block, hole-punching tool (die and die plate)
Basic units
For holding: Cutting block
Hole-punching tools
The pressure unit, consisting of the hydraulic piston and cylinder (including the die holder in the upper
section) is permanently integrated into the basic unit.
The lower section contains the central locating hole for the die plate and cutting block insert.
Stops are also fitted at the front and sides for perforation in the unit. For self-assembly, the retaining
rods must be fitted centrally in the base plate into the threaded holes provided for that purpose. For
this, fit the long stop on the narrow side and the short stop on the wide side of the base plate.
Cutting block
Cutting unit for waste-free cutting through of aluminium or copper rails.
Assembly:
-Fitting the stop into the bottom plate of the cutting block (screw in and lock in the threaded hole
provided).
-Insert the cutting block into the locating hole of the basic unit.
When doing this, ensure that it engages correctly into the centring pin.
-Brace on the right and left against the upper section using knurled nuts.
Pressing is always with the piston without a union nut
3
The cutting process:
-Check that the tool is clamped with the basic unit.
-Insert the material as far as it will go.
-Start the cutting process.
-End it after you hear the snapping noise from the cut.
-Unintentional continuation of the work process causes no damage if original units are connected
to each other. In this case, the overpressure regulation of the hydraulic unit comes into effect.
-In exceptional cases, it is possible to cut laminated material up to max. 12 mm. This requires
removal of the inlay plate in the lower section.
Perforating tool
Assembly:
-Insert the die plate into the locating hole of the basic unit.
-Place the die that matches the die plate into the die holder and clamp it securely in place with the
union nut (19).
-Adjust the side and front stop as required.
The punching process:
-Start the punching process.
-End it after you hear the snapping noise from the cut.
-Unintentional continuation of the work process causes no damage if original units are connected
to each other. In this case, the overpressure regulation of the hydraulic unit comes into effect.
4
Basic unit Prod.-No. 03300
5
Cutting unit Prod.-No. 03301
6
ALFRA lamination machining basic unit, Prod.-No. 03300
Order No.
Drawing Part
Unit
Designation
1041001
1
Lamination machining basic unit
Top plate
1041002
2
Lamination machining basic unit
Piston insert
1041003
3
Lamination machining basic unit
Column 4x
1041004
4
Lamination machining basic unit
Base plate
1041005
5
Lamination machining basic unit
Angle 2x
1041006
6
Lamination machining basic unit
Piston
1041007
7
Lamination machining basic unit
Shim 2x
1041008
8
Lamination machining basic unit
Cylinder
1041009
9
Lamination machining basic unit
Stop
1041010
10
Lamination machining basic unit
Pin
1041011
11
Lamination machining basic unit
Stop
1041014
14
Lamination machining basic unit
Pin
1041016
16
Lamination machining basic unit
Pipe
1041018
18
Lamination machining basic unit
Screw
1041019
19
Lamination machining basic unit
Union nut
1041021
21
Lamination machining basic unit
Curved handle
1041022
22
Lamination machining basic unit
Spring-loaded pressure piece
1041023
23
Lamination machining basic unit
Hydraulic nipple
1041024
24
Lamination machining basic unit
Knurled screw
1041025
25
Lamination machining basic unit
Rule
1041026
26
Lamination machining basic unit
U washer 12.4
1041028
28
Lamination machining basic unit
Compression spring
1041029
29
Lamination machining basic unit
Angle adapter
1041030
30
Lamination machining basic unit
Cylinder seal
1041032
32
Lamination machining basic unit
Retaining ring
1041034
34
Lamination machining basic unit
Fillister head screw M12x30
7
ALFRA lamination cutting unit cutting block, Prod.-No. 03301
Order No.:
Drawing Part
Unit
Designation
1042001
1
Cutting unit
Axis / guide for stop
1042002
2
Cutting unit
Bushing
1042003
3
Cutting unit
Holder
1042004
4
Cutting unit
Stop
1042005
5
Cutting unit
Threaded bolt
1042006
6
Cutting unit
Knurled nut
1042007
7
Cutting unit
Bottom plate
1042008
8
Cutting unit
Underlay
1042009
9
Cutting unit
Blade
1042010
10
Cutting unit
Centring plate
1042011
11
Cutting unit
Plate / holding plate for Eladur spring
1042012
12
Cutting unit
Top plate
1042013
13
Cutting unit
Blade / bottom blade
1042014
14
Cutting unit
Eladur spring for lamination
machining
1042018
18
Cutting unit
Plate
1042019
19
Cutting unit
Pressure plate
1042510/A
10A
Cutting unit
Die spring S26x76/2
1042512A
12A
Cutting unit
Guide bushing 23.7 h 6 x 16H6 30lg
1042513
13B
Cutting unit
Guide column
1042514B
14B
Cutting unit
Clamping lever
1042515
68/69
Cutting unit
Steel measure
1042516
6A
Cutting unit
Spring-loaded pressure piece
1042517
17
Cutting unit
Blanking disk
1042523
23
Cutting unit
Countersunk screw M5x12
1042526
26
Cutting unit
Nut M10
1042527
27
Cutting unit
Countersunk screw M3x8
1042528
28
Cutting unit
Countersunk screw M8x10
1042529
29
Cutting unit
Fillister head screw M8x20
1042530
30
Cutting unit
Countersunk screw M4x8
1042534
34
Cutting unit
Countersunk screw M5x8
1042538
38
Cutting unit
Countersunk screw M5x8
8
Markus A. Döring
(Geschäftsführer)
CE Declaration of Conformity
Herewith we
Alfred Raith GmbH
2. Industriestr. 10
68766 Hockenheim
declare that the
ALFRA lamination punching and cutting unit
Prod.- No. 03300 and 03301
corresponds to the following standards:
Machine standard: 2006/42/EG
Following standards or standard documents were applied:
Machine standard:
EN ISO 12100:2010
Authorized for the compilation of the documents:
Alfred Raith GmbH
2. Industriestr. 10
68766 Hockenheim, DE
Hockenheim, 18.02.2016
Alfred Raith GmbH
II. Industriestraße 10
D-68766 Hockenheim
Tel. +49 (0)6205-2098-8
FAX +49 (0)6205-2098-150
Internet: www.alfra.de
E-Mail: [email protected]

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