all4solar 2HP24V User manual

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
1
Operator’s Manual Version 2.0
Electric Solar Outboard Motor System
2HP24V “plug & go”
Distribution:
all4solar ABN 61 832 274 764
123 Harbour Drive | Trinity Park 4879 (Australia)
 0400275866 | in[email protected]om.au |www.all4solar.com.au
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NO O P PE ET TR RO OL L – – N NO O G GR RI ID D C CO ON NN NE EC CT TI IO ON N
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NO O L LI IC CE EN NS SE E – – N NO O R RE EG GI IS ST TR RA AT TI IO ON N
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NO O M MA AI IN NT TE EN NA AN NC CE E – – N NO O P PO OL LL LU UT TI IO ON N
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Al ll l p pr re ew wi ir re ed d - - r re ea ad dy y t to o g go o! !
JUNCTION BOX

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
2
Dear Customer
Congratulations! You purchased a high quality product with exceptional performance. To ensure
this for many years, we kindly ask you to read this document carefully and familiarize yourself with
the motor before using it.
This manual has been compiled to help you install and operate your all4solar outboard motor
system with safety and pleasure. It contains details about the motor, the solar panel and the
batteries as well as for all equipment supplied and information on its installation, operation and
maintenance.
Please note, that incorrect installation and operation can cause severe damages or injuries and will
void any warranty from the supplier.
We wish you a lot of pleasure with this unique „green power“ system.
Your all4solar - Team
Please note the following information in this handbook and report these, as well as any change of
ownership to all4solar ([e-mail]) within 4 weeks of purchase to register for full
warranty entitlement.
 Owner: ………………………………….
 Phone/Email: ………………………………….
 Date of purchase: ………………………………….
 Dealer/point of sales: ………………………………….
 Serial number motor: ………………………………….
 Type:  24 V tiller 86 lbs
 Main use:  saltwater  freshwater
Check the actual status of any used
motor before purchase – send an email
to [email protected] indicating
the serial or order number.

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
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Contents
1) Hazard communication .................................................................................................................................. 4
1.1 Hazard signs .................................................................................................................................. 4
1.2 Unpacking ...................................................................................................................................... 4
1.3 Eligibility of the boat ....................................................................................................................... 5
1.4 Preparation of material .................................................................................................................. 5
2) Installation on the boat .................................................................................................................................. 6
2.1 Installation to the transom .............................................................................................................. 6
2.1 Electric power supply ..................................................................................................................... 7
2.2 Safety sticker ................................................................................................................................. 8
2.3 Warranty information operation / installation ................................................................................. 8
3) Installation of the solar power system ........................................................................................................... 8
3.1) Solar panels installation .................................................................................................................... 8
3.2) Operate solar system ........................................................................................................................ 9
3.3) Display & switches .......................................................................................................................... 10
3.4) Battery ............................................................................................................................................. 10
4) Area of operation ......................................................................................................................................... 11
5) Operate the all4solar outboard motor .......................................................................................................... 11
5.1) Turn-on procedure .......................................................................................................................... 12
5.2) Drive forward................................................................................................................................... 12
5.3) Reverse ........................................................................................................................................... 12
5.4) Trim the motor ................................................................................................................................ 13
5.5) Main fuse ........................................................................................................................................ 14
5.6) Swimming & passengers ................................................................................................................. 14
6) Maintenance & inspection ........................................................................................................................... 14
6.1) Service, spare parts ......................................................................................................................... 14
6.2) Service chart .................................................................................................................................... 15
7) Boat transport & trailering ............................................................................................................................ 15
8) Warranty ...................................................................................................................................................... 15
9) Technical data ............................................................................................................................................. 16
9.1 Motor ................................................................................................................................................. 16
9.2 Batteries (lead acid) Lithium (optional) .................................................................................. 16
9.3 Solar system ..................................................................................................................................... 17
9.4 Energy consumption ......................................................................................................................... 17
10) Spare parts ................................................................................................................................................ 17

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
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1) Hazard communication
Before operating your motor you have to carefully read and understand this operator’s manual, even
installation and operation of the system is simple.
As you read this manual, please note the hazard warnings which alter you to safety precautions related to
unsafe conditions or operating procedures. We have included these warnings because we are concerned
about your safety.
1.1 Hazard signs
DANGER Calls attention to immediate hazards that WILL result in severe personal injury or
death.
WARNING Identifies hazards or unsafe practices that COULD result in severe personal injury or
death.
CAUTION Indicates hazards or unsafe practices that COULD result in minor personal injury or
product or property damage.
INFO Indicates important information for a safe and easy operation or highlights special
circumstances.
For any third party equipment not supplied by all4solar read the operations and instructions manual as well
as the safety recommendations of those suppliers.
If at any point you do not understand this documentation or explanations seem unclear, do not proceed the
installation or operation prior to contacting your aquawatt dealer!
1.2 Unpacking
WARNING
Do not leave any small parts unattended as small children and animals could drown.
If any part of the system is damaged, do not install or operate. Contact your aquawatt dealer and do not
connect or use the system.

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
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Parts supplied (depends on type of order)
FULL KIT:
1 outboard trolling motor 24 V / 1150 W output / 1250 W input
1 propeller, stick and nut
1 solar panel 24 V / 120 W (or as per order) with solar controller
2 lead acid batteries 12 V / 50 Ah (or 100 Ah or lithium power pack as per order)
1 main box with switch & fuse (60 A) (optional battery monitor)
Cables with plugs attached - all prewired ready to go (if a full kit is ordered)
Optional: Battery boxes / digital battery monitor
1.3 Eligibility of the boat
WARNING
Only install your motor to boats where the installation of a motor is allowed and which can carry the weight of
the motor, the batteries and if installed on the boat, the solar system.
Motor weight 11 kg
Solar panel weight 12 kg (incl. controller) for 120 watt or 16 kg for 200 watt
Batteries weight 35 kg lead acid (incl. main switch / fuse) / app. 12 kg for 1 KWh lithium
Shipping weight approx. 64 kg
 Do not start your motor unless the motor is safely installed on the boat.
 Do not operate the motor out of the water, as the rotating propeller could cause severe injuries
or damage.
 The propeller needs to be at least 10 cm under water when operated.
 Place the batteries at a position, that balances the boat under cover. Do not expose battery cables
switch and fuse to salt water.
 Fix the batteries with suitable straps to the hull.
 Do not expose the control box of the motor, the batteries, the switch or the solar panel and
charge controller to salt water.
Even no license or registration is needed to operate this motor in Australia, always ensure safe operation
and carry the necessary safety gear. Even this motor is able to move quite heavy boats, it is not suitable to
be used as main propulsion system on open waters, in stormy conditions or for boats over 500 kg of weight.
Always check the battery charge level before traveling.
1.4 Preparation of material
To install and operate this system you do not need any tools or equipment.
Check, if all material is supplied (see 1.2)
Fix the propeller to the outboard motor.
- Fix the stick trough the hole in the shaft
- Put lots of marine grease to the shaft
- Put the propeller on the shaft to the stick
- Fix the propeller with the nut

all4solar 2HP24V outboard motor operator’s manual
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WARNING
The incorrect connection of plugs can cause short circuits, injuries and damages to the system. Do not
expose the batteries, main switch / fuse and plugs to water.
IMPORTANT: If the lead acid batteries are delivered directly from a third party supplier, the cables
with the grey plug are not fixed to the battery poles. You then need to fix the lugs to the poles with a 6-8 mm
bolt. The RED cable to positive (+) and the BLACK cable to negative (-).
2) Installation on the boat
2.1 Installation to the transom
Place the motor with the mounting bracket to the middle of the transom top. If the motor is used on the side
of the boat, note that this could result in dangerous movements of the hull. Fix the clamp bolts. Do not over
tighten. Spray with metal parts with silicon on a regular bases.
Adjust the height and the resistance to turn the motor with the two screws fixed to the shaft. Do not over
tighten to avoid damage to the fiberglass shaft.
If any problem shows with the correct installation, you need to contact an authorized specialist.
To fix the motor to the transom, tighten the clamp bolts. Do not overtighten!
To charge the batteries plug a 24 V
charger or a 24 V solar panel to one of the
two loose grey plugs. You can use the
motor with the solar panel attached (not
with a charger attached). If you only need
one of the plugs, remove the other one.
Switch of the main switch before
installation.
Plug the two
12 volt
batteries to
the main
board (two
grey plugs)
or for lithium
the battery
pack (24 V)
to the single
plug.
Plug the motor to the main board into one
of the two loose grey plugs. If only one
is installed, also use for the charger.

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
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INFORMATION
Secure the motor to the hull with a cable to the mounting bracket to prevent loss during installation or de-
installation process.
2.1 Electric power supply
CAUTION
The motor may only be connected to onboard power systems and accessories of 24 volts which comply with
the CE / ISO standard.
Between the battery and the solar panel / motor a main 50 A switch and a 100 Amp
fuse (suitable for 24 volts DC ) has to be installed.
 The cables and plugs are suitable to be used for 50 A / 24 Volts or 5 A/ 25 Volts. The use of
other cables will void the warranty.
 The operator has to have access to the main / emergency switch at all times!
 The motor is supplied with 50 A plugs. All connections have to be mounted at a dry place
under deck / covered against rain and sea water.
 The maximum battery idle voltage may not be higher than 28.5 volts DC.
 The minimum battery voltage 22 volts DC.
Operation is only allowed with a battery power supply. The direct supply from solar panels (other than the
supplied ones), generators or battery charges can damage the system. If the battery is charged by a battery
charger, the motor should be disconnected from the main board.
Only use battery chargers and equipment, suitable for the use in the marine environment. The safe
installation and operation is not part of this manual.
For the installation and operation of the included solar power system see section 3.
Always secure batteries to the hull with suitable straps.
(Picture for demonstration only)

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
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2.2 Safety sticker
The following safety sticker is recommended to be fixed to the system close to the main switch. The operator
is responsible for a safe installation, operation and proper indication of any dangerous parts.
2.3 Warranty information operation / installation
Incorrect installation, use of unsuitable accessories or variations in voltage voids the warranty.
Electrolysis is the decomposition of metals exposed to an electric current. When your boat is connected to a
shore power AC electrical system, it is also connected to an earth ground circuit. This can cause an
electrolytic current which causes the decomposition of all submerge metal. The manufacturer’s warranty
does not cover corrosion. Check the system periodically.
3) Installation of the solar power system
3.1) Solar panels installation
The supplied solar panels are suitable for outdoor use. If exposed to salt water, wash down with fresh water.
If installed to a boat, protect screws and other metal parts from corrosion. Do not expose the charger at the
back of the panel to water. Keep all connections dry.
COMPONENTS
 Folding solar panel kit / 2 x 12 volts panels
 Charge controller 24 V / 10 A attached to the solar panel
 Cable and plug (or clamps)
 Bag to store the panel
INSTALLATION
 Locate a clear area free from any over handing obstructions
 Remove solar panel kit from the transport bag
 Unclip the two latches on the side of the unit and fold panels outward. Extend the two
steel - stands to their maximum length and lock in position.
 Place solar panel kit in position to face the sun.
 To obtain maximum output it is suggested that the panels are regularly repositioned to track the
suns movement throughout the day.
 If mounted on a boat, make sure, the panels are securely fixed and not directly exposed to sea
water.

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
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 Fully extend the cable fixed to the main board and connect to the solarpanel with the black plug.
The solarpanel produces electricity as soon as there is light shining on the panels. So only connect to the
main switch, if the batteries are installed as per instructions.
3.2) Operate solar system
OPERATION
 Green light on the charge controller indicates that the battery is fully charged.
 Yellow light on the charge controller indicates that the battery is being charged.
 Red charge light on the charge controller indicates that the battery is under charged.
 The three red lights on the right indicate the charge state of the battery.
 The red lights also light, when no battery or charge is connected to the solar panel.
 The charge controller ensures that a steady charge is supplied to the battery and protects the
battery from overcharge.
 At night, there is no need to disconnect the solar panel from the batteries.
 The Load – light is not used, as no load should be directly connected to the charge controller.
NOTE
 It is normal during operation for both the green & yellow lights to flash.
This is due to the output changing with the conditions.
 Do not connect other solar panels to the charge controller.
 Dust & dirt should be swept off the panel surface using a soft, wet cloth to wipe the panel
surface. It is recommended that any bird droppings are removed as soon as possible as well as
salt water, as this could lead to corrosion.
 If the lead is extended this can result in a loss of voltage and insufficient power transferred from
the solar panels to charge the battery.
 Solar panel is waterproof, the charge controller is not waterproof and should not be exposed to
rain. If installed outside, always make sure, the controller is on the dry side.
 To charge single 12 volt batteries the wiring of the solar panels to the controller have to be changed from
serial to parallel. Please note that changes to the supplied products can void the warranty.

all4solar 2HP24V outboard motor operator’s manual
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Connections: + solar 24 C / - solar 24 V / + battery 24 V / - battery 24 V / (load +/- 24 V)
3.3) Display & switches
The motor controller box is equipped with an LED – battery indicator.
If the green lights are all of, the motor should not be used to avoid
under charge of the batteries (below 20.5 V).
Even we use deep cycle batteries,
the life of the batteries can be extend by not undercharge too often.
IMPORTANT: For lithium batteries the indicator shows high charge until
batteries are down to 25% and then drop quickly. Always start with
fully charged batteries and calculate power consumption for the trip.
If not used, unplug the motor from the main board.
The main battery switch disconnects motor and solar panel from the batteries.
If a battery monitor is ordered, see separate instructions.
3.4) Battery
We supply two batteries. The batteries are connected in series (2 x 12 V = 24 V). If more batteries need to
be connected to the system, make sure, that only 24 V DC is suitable to operate this system. Operation at 12
volts is possible, but lowers the power output and the battery level will not be indicated correctly.
WARNING
 The batteries need to be installed upright.
 Always fix the batteries to the hull before operating the boat.
 Do not operate, if the batteries are empty (see 3.3).
 Batteries and connections should be protected from water.
 The batteries do not need any maintenance, but should be kept charged at all times. If the batteries are
undercharged, they should be recharged immediately.
State of battery charge
Charge lights
The batteries are equipped with cables and
grey 50 A plugs which connect them with the
main board. The batteries can be pluged to any
of the two plugs. If other batteries are used,
make sure, you connect the red cable to the
positive connection and the black cable to the
negative connection. Voltage not to exceed 24
Volts nominal.

all4solar 2HP24V outboard motor operator’s manual
Version 2.0 EN | 01.01.2015 | copyright by all4solar
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4) Area of operation
The 2HP24V trolling motor is suitable to move small boats. Do not use this system on open waters or in
stormy conditions or as main propulsion system for larger boats. Always have paddles in the boat.
After the use in salt water, we recommend to flush the motor with fresh water. Please note, that corrosion is
not covered by the warranty.
Never run the motor outside the water or if parts are dismantled.
If the boat is moored, the motor should always be lifted out of the water and set in the direction where wind
and waves head to. If not operated for a few days, store the motor off the boat in a dry place.
ATTENTION
The motor should only be used in clear water which is not colder than 10 degrees Celsius and not warmer
than 30 degrees Celsius. Variations of these limits can result in damage to the motor.
5) Operate the all4solar outboard motor
DANGER
As boat operator you are fully responsible for the security of all passengers on board as well as to any other
water craft, swimmers or animals within your area of operation.
You have to be aware of all rules & regulations for operating a water craft. The detailed knowledge of this
operator’s manual and the instructions for the boat and all equipment is a very important part of your
responsibility.
A swimming person cannot avoid very quickly even if a boat runs at low speed. Therefore you have to switch
off the motor if a person is close to your boat.
ANY CONTACT WITH A MOVING VESSEL, THE PROPELLER OR ANY OTHER PART OF THE MOTOR
OR THE BOAT CAN LEAD TO SEVERE INJURY.
Always equip your boat with suitable safety gear

all4solar 2HP24V outboard motor operator’s manual
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5.1) Turn-on procedure
 Turn-on the battery main switch
 The battery charge indicater LED should light up
 Turn tiller handle to the position “1 forward” or “1 reverse”
The tiller handle can be moved in and out and the controller head an be moved up and down for an ideal
position for the operator.
Always fix the controller head with the Knobs on the side.
5.2) Drive forward
To accelerate turn the hands throttle or move the engine control slowly. The motor operates at the highest
efficiency at maximum speed (5). Do not switch directly from full speed forward to reverse. First switch to
neutral (0).
5.3) Reverse
Reverse only, if necessary. Make sure, the lever to swing the motor upwards and downwards is securely
fixed to the bracket. Do not switch directly from forward to reverse. Only use position 1 for slow reversing.
CAUTION
Changing gears at high speeds or sudden stop can cause heavy damage or injury!

all4solar 2HP24V outboard motor operator’s manual
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5.4) Trim the motor
CAUTION
Raise or lower the engine with care to avoid damage to the composite tube (shaft).
The angle of the motor can be adjusted by pushing the lever towards the shaft.
WARNING
Raise or lower only with motor switched off. The outboard motor has to be moved very slowly. The person to
move the motor has to be in a stable position. Do not push on the controller side or to the tiller handle.
Always hold the shaft on both sides of the bracket.
Always operate carefully in unknown or shallow waters. When the motor touches ground, stop the engine
immediately. Ground contract can result in severe damage to the propeller and the boat.
The length of the shaft under the bracked should not be longer than the part over the bracked to
avoid breaking of the shaft tube!

all4solar 2HP24V outboard motor operator’s manual
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5.5) Main fuse
The connection from the battery to the motor and the solar system is secured by a 100 A fuse which is
installed parallel to the main switch on the main board.
Before replacing check the cause for the switch to disconnect.
5.6) Swimming & passengers
WARNING
Prior to swimming of the boat, always switch off the motor and disconnect the motor. Do not leave children or
untrained passengers in the boat without attendance.
While swimming close to the boat or while loading or unloading procedure any connection to a battery
charger has to be disconnected.
All passengers should know the position and function of the emergency switch as well as the basic safety
rules. Small children should always wear personal floating devices / life jackets.
6) Maintenance & inspection
The boat operator is fully responsible for the safety check and the maintenance of the motor, the boat and all
equipment and accessories.
Make sure that all installations are in good condition prior to starting for a trip. Ensure the batteries have
adequate charge for the distance planned to travel including reserve.
Periodical maintenance and inspection as well as treatment and operation according to this manual reduce
problems and minimize of costs. This guarantees a long and reliable operation of your motor and solar
system.
6.1) Service, spare parts
As owner of this outboard motor you should be aware of all recommended maintenance and repair
instructions.
Always use genuine spareparts.
The prescribed services will ensure that any costly repair is unlikely to be needed.

all4solar 2HP24V outboard motor operator’s manual
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6.2) Service chart
Shedule
by Operator
By operator with
genuine parts
by manufacturer
After each trip Flush the motor with
fresh water if used in salt
water / use silicon spray
or rust converter if
corroded
Store the motor with the
propeller downwards
Check the propeller &
turn by hand
Replace propeller if
damaged
Every 3 months Check the electric cables
& switches for damage
or corrosion
Remove propeller and
grease the propeller
shaft / clean from rust
Replace plugs /
connectors
Replace internal
sensors, switches,
cables
Lubricate all moving
parts or protect corroded
parts
Mechanical repairs Basic maintenance &
replacements of
mechanical parts
Repair after mechanical
damage or overheat
Electrical repairs Any repair on electric
motor, controller,
sensors, display, internal
switches or cabling
In case other spare parts are needed or the motor has any damage, send an email with a digital photo to
[email protected]om.au indicating the motor number, name of the owner and the parts needed or damaged.
7) Boat transport & trailering
When transported on a trailer, always dismantle the motor from the transom.
8) Warranty
Your solar motor, the batteries and the solar system are backed by a 1 year warranty for workmanship and
material for non commercial use. The warranty does not cover any damaged which result from faulty
handling, operating or maintenance. The following points will void the warranty:
1) Operation or maintenance differing from the information and instructions in this manual or any other
manufacturer’s documentation.
2) Preparation and participation in competitions or races or any form of competition.
3) Water damages to the motor, the solar controller, main switch or batteries.
4) Damages caused by collision, accidents, contact with any solid materials.
5) Capsize of the boat or drowning the motor into the water.
6) Grow of any kind of marine organism on the motor surface.
7) Incorrect use of the motor or use on unsuitable boats.

all4solar 2HP24V outboard motor operator’s manual
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8) Normal aging process.
9) If serviced by none
authorized or specialized workshop.
10) Damage by corrosion.
11)
Batter damage by undercharge, charged by unsuitable charger.
The warrant
y does not include wear parts such as: Anode, propeller, splint pins
warranty only covers the motor
, the batteries and the solar panel
and accessories, battery
charger, trailer or any
Transport to all4solar
is to be paid by customer. The redelivery to the customer is paid by
warranty applies.
All4solar
cannot be held liable for any damage or injury caused by the use of this motor.
9) Technical data
9.1 Motor
Shaft length:
Motor weight:
Motor output:
Produced to RoHS/CE – standards
9.2 Batteries (lead acid)
Deep cycle batteries
Max. charge voltage
Max. charge current
Max. discharge current
Max. capacity
Weight
Produced to RoHS/CE - standards
all4solar 2HP24V outboard motor operator’s manual
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authorized or specialized workshop.
Batter damage by undercharge, charged by unsuitable charger.
y does not include wear parts such as: Anode, propeller, splint pins, plugs
, the batteries and the solar panel. It does not cover damaged to the boat or
charger, trailer or any
kind of equipment.
is to be paid by customer. The redelivery to the customer is paid by
cannot be held liable for any damage or injury caused by the use of this motor.
40’ / 100 cm (can be cut down to 50 cm)
11 kg
1150 watts / 24 volts DC
low voltage
Lithium (optional)
2 x 12 V nominal
8 cell batteries
28.6 V 29 V
20 A 0.5 C
100 A 1.2 C
50 Ah
2 x 16.5 kg
12 kg / KWH
16
, plugs
and rubber parts. The
. It does not cover damaged to the boat or
is to be paid by customer. The redelivery to the customer is paid by
all4solar, if
cannot be held liable for any damage or injury caused by the use of this motor.
Lithium (optional)
8 cell batteries
12 kg / KWH

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9.3 Solar system
Specifications Solarpanels (two 12 V panels in series / Aluminium frame / 3 mm glass)
Maximum output (Pmax) 90 W
Voltage at pmax 36 V
Current at pmax 2.5 A
Open circuit voltage 43.2 V
Short circuit current 2.7 A
Specifications based on 24 C / 1000 W / m2
Weight of folding panel 10 kg (without bag/cables) 11 kg with bag/cables
Dimensions 610 x 534 x 70 mm (folded)
610 x 1080 x 35 mm (unfolded)
Produced to RoHS/CE - standards
Specifications controller
Maximum input voltage 24 V nominal / 45 V open circuit
Output voltage 21 V – 28.6 V
Max. current 12 A
Produced to RoHS/CE - standards
9.4 Energy consumption
Operation time 1.2 KW - motor at 24 C with new lead acid batteries. Lithium batteries of the same capacity
allow upto 50% more output.
Power Battery 24 V
2 x 50Ah
33 kg
(1.2 KW h)
Solar panel
connected
90 W power
100 % - 1.2 KW 30 min. 35 min.
80 % - 1.0 KW 40 min. 50 min.
60 % - 0.75 KW 55 min. 70 min.
40 % - 0.60 KW 70 min. 85 min.
Please note, that above figures are indications only and can vary according to the various conditions, battery
charge level, temperature and solar radiation.
10) Spare parts
Please contact all4solar, if any spare parts needed: [e-mail]
Main parts
1 x motor (see details on next page)
1 x solar panel & charger
2 x battery
1 x board with switch & fuse

all4solar 2HP24V outboard motor operator’s manual
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