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  9. BRP Evinrude E-TEC G2 Manual

BRP Evinrude E-TEC G2 Manual

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1

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GG22 OOppeerraattoorrss GGuuiiddee
IInncclluuddeess SSaaffeettyy,, UUssee,, aanndd MMaaiinntteennaannccee
IInnffoorrmmaattiioonn
111155 HH..OO..,, 114400 HHPP,, 115500
HHPP((11..886655LL IInnlliinnee 33––CCyylliinnddeerr))
WWAARRNNIINNGG
RReeaadd tthhiiss MMaannuuaall tthhoorroouugghhllyy.. IItt ccoonnttaaiinnss iimmppoorrttaanntt ssaaffeettyy iinnffoorrmmaattiioonn..
MMiinniimmuumm rreeccoommmmeennddeedd ooppeerraattoorr aaggee:: 1166 yyeeaarrss oolldd.. KKeeeepp tthhiiss OOppeerraattoorr’’ss
MMaannuuaall iinn tthhee bbooaatt..
*217064*
VVeerrssiioonn --
CCAALLIIFFOORRNNIIAA PPRROOPPOOSSIITTIIOONN 6655 WWAARRNNIINNGG
WWAARRNNIINNGG
TThhiiss pprroodduucctt ccoonnttaaiinnss oorr eemmiittss cchheemmiiccaallss kknnoowwnn ttoo tthhee ssttaattee ooff CCaalliiffoorrnniiaa
ttoo ccaauussee ccaanncceerr aanndd bbiirrtthh ddeeffeeccttss oorr ootthheerr rreepprroodduuccttiivvee hhaarrmm..
All rights reserved. No parts of this Manual may be reproduced in any form with-
out the prior written permission of Bombardier Recreational Products Inc.
©Bombardier Recreational Products Inc. (BRP) 2019
™®Trademarks of BRP or its affiliates.
This document contains the trademarks of the following companies:
2+4 Fuel Conditioner® is a registered trademark of BRP.
E-TEC® is a registered trademark of BRP.
Evinrude® is a registered trademark of BRP.
i-Command™ is a trademark of BRP.
ICON™ is a trademark of BRP.
ICON II™ is a trademark of BRP.
iTrim™ is a trademark of BRP.
S.A.F.E.™ is a trademark of BRP.
SystemCheck® is a registered trademark of BRP.
XD100™ is a trademark of .
XD50™ is a trademark of BRP.
FFEEAATTUURREESS AATT AA GGLLAANNCCEE
EEaassyy ttoo OOwwnn aanndd OOppeerraattee
– 5-Year* Engine Warranty
– 5-Year Non-Declining Corrosion Warranty
– 5-Years or 500 hours No Scheduled Deal-
er Maintenance (Normal Recreational
Use)
– No Operational Break-In Procedure
– Easy Starts (no choking or priming)
– Digital Engine Management
– Self Flushing Cooling System
– Long Term Storage Design
– Simplified Winterization Procedure
– Digital Diagnostics
– Low Oil Usage
DDuurraabbllee aanndd RReelliiaabbllee
– Full Corrosion Protection
–
Evinrude E-TEC®
Lubrication System
– Robust, Heavy-Duty Design
– Extra Capacity Water Pump
– Iridium Spark Plugs
– Vibration Isolated Electronics
– Beltless 30 Amp Charging System
– Stainless Steel Thermostat
– Nickel/Chrome-Faced Piston Rings
– Micro Finished Connecting Rods/
Crankshaft
CClleeaanneerr aanndd QQuuiieetteerr
– EPA Emissions Compliance
– European Union Emissions Compliance
– California 3-Star Emissions Compliance
– Sealed Fuel System
– Low Friction Design (No belts, cams, or oil
scraping rings)
– Full Length Insulated Engine Covers
– Quiet Signature Sound
– Air Intake/Silencer
– Idle Air Bypass
4
TTAABBLLEE OOFF CCOONNTTEENNTTSS
FFEEAATTUURREESS AATT AA GGLLAANNCCEE ..................................................................................................................................................33
AABBOOUUTT TTHHIISS GGUUIIDDEE......................................................................................................................................................................77
SSAAFFEETTYY IINNFFOORRMMAATTIIOONN
IIMMPPOORRTTAANNTT SSAAFFEETTYY MMEESSSSAAGGEESS....................................................................................................................1100
Safety Measures — General..................................................................10
Safety Measures — Installation and Maintenance ...................................11
PPRROODDUUCCTT RREEFFEERREENNCCEESS,, IILLLLUUSSTTRRAATTIIOONNSS AANNDD SSPPEECCIIFFIICCAATTIIOONNSS......1122
Owner’s Identification............................................................................12
Model and Serial Numbers
....................................................................12
Stolen Outboards
..................................................................................12
Technical Literature
..............................................................................12
DDEECCLLAARRAATTIIOONN OOFF CCOONNFFOORRMMIITTYY ....................................................................................................................1133
UUSSIINNGG YYOOUURR EEVVIINNRRUUDDEE OOUUTTBBOOAARRDD
IIMMPPOORRTTAANNTT OONN--PPRROODDUUCCTT LLAABBEELLSS ............................................................................................................1166
Labels..................................................................................................16
Important On-Product Labels.................................................................16
Hang Tag.............................................................................................16
Manufacturing Date ..............................................................................17
Remote Control Labels .........................................................................17
Component Identification-Starboard.......................................................18
Component Identification- Port...............................................................19
Component Identification- Starboard ......................................................20
Component Identification- Port...............................................................20
Component Identification- Front .............................................................21
22––SSTTRROOKKEE EENNGGIINNEE OOIILL RREEQQUUIIRREEMMEENNTTSS ..........................................................................................2233
Evinrude
Oil Brands..............................................................................23
Oiling System Information .....................................................................23
Priming the Oil System..........................................................................24
Fuel Requirements ...............................................................................24
OOPPEERRAATTIIOONN ..........................................................................................................................................................................................2288
Safety Information ................................................................................28
Engine Starting and Stopping ................................................................28
Remote Controls —
Evinrude ICON II
Control System ............................. 31
Engine Monitoring.................................................................................39
Special Operating Conditions ................................................................41
Transporting the Outboard ....................................................................42
Pre-Ride Inspection ..............................................................................44
Aquatic Invasive Species (AIS) ..............................................................46
EEMMIISSSSIIOONNSS IINNFFOORRMMAATTIIOONN
EENNGGIINNEE EEMMIISSSSIIOONNSS IINNFFOORRMMAATTIIOONN ............................................................................................................5500
Manufacturer’s Responsibility ................................................................50
Dealer’s Responsibility..........................................................................50
Owner Responsibility ............................................................................50
EPA EMISSION REGULATIONS...........................................................51
TTAABBLLEE OOFF CCOONNTTEENNTTSS
5
IINNSSPPEECCTTIIOONN SSCCHHEEDDUULLEE ................................................................................................................................................5522
Inspection Table ...................................................................................53
Engine Care Products ...........................................................................54
MMAAIINNTTEENNAANNCCEE
MMAAIINNTTEENNAANNCCEE ................................................................................................................................................................................5566
Anodes ................................................................................................56
Fuses ..................................................................................................56
Gearcase Lubricant Level......................................................................56
Outboard External Finish.......................................................................57
Submerged Outboard ...........................................................................57
Storage................................................................................................57
S.A.F.E.
Reset .....................................................................................60
Emergency Start Procedure ..................................................................61
TABLE OF CONTENTS
6
This page is intentionally blank
TABLE OF CONTENTS
7
AABBOOUUTT TTHHIISS GGUUIIDDEE
This Operator’s Guide is an essential
part of your
Evinrude® E-TEC®
out-
board. It contains pertinent informa-
tion which, if followed, will provide you
with a thorough understanding
needed for proper operation, mainte-
nance, care, and—above all—safety.
Safety is our first priority and it should
be yours too. It is strongly recom-
mended you read this Guide from cov-
er to cover. The more you know and
understand about your
Evinrude E-
TEC
outboard, the greater the safety
and pleasure you will get from using it.
Following this recommendation will
assure the completeness of the infor-
mation essential to your safety, the
safety of any passengers, and other
water users.
This Operator’s Guide identifies im-
portant safety messages.
Although the mere reading of such in-
formation does not eliminate the haz-
ard, the understanding and
application of the information will pro-
mote the correct use of your outboard
engine.
Safety Alert Symbol
TThhiiss iiss tthhee SSaaffeettyy AAlleerrtt ssyymmbbooll.. IItt iiss
uusseedd ttoo aalleerrtt yyoouu ttoo ppootteennttiiaall ppeerr--
ssoonnaall iinnjjuurryy hhaazzaarrddss.. OObbeeyy aallll
ssaaffeettyy mmeessssaaggeess tthhaatt ffoollllooww tthhiiss
ssyymmbbooll ttoo aavvooiidd ppoossssiibbllee iinnjjuurryy oorr
ddeeaatthh..
This Guide should be kept in a water-
proof bag with the outboard at all
times during operation. If the product
ownership is transferred, this Guide
should be forwarded to the new
owners.
A responsible, educated boater will
fully appreciate the pleasures of boat-
ing and will be a safe boater. Boating
Safety Classes are conducted by the
U. S. Coast Guard Auxiliary, the U. S.
Power Squadron and some Red
Cross Chapters. For information about
classes, call toll free 1-800-336-
BOAT.
For additional information about boat-
ing safety and regulations, call:
– U.S. Coast Guard Boating Safety
Hotline 1-800-368-5647.
Outside North America please contact
your Dealer or distributor for details
about boating safety.
This Operator’s Guide uses the follow-
ing signal words identifying important
safety messages.
DDAANNGGEERR
IInnddiiccaatteess aa hhaazzaarrddoouuss ssiittuuaattiioonn
wwhhiicchh,, iiff nnoott aavvooiiddeedd,, wwiillll rreessuulltt iinn
ddeeaatthh oorr sseerriioouuss iinnjjuurryy..
WWAARRNNIINNGG
IInnddiiccaatteess aa hhaazzaarrddoouuss ssiittuuaattiioonn
wwhhiicchh,, iiff nnoott aavvooiiddeedd,, ccoouulldd rreessuulltt
iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..
CCAAUUTTIIOONN
IInnddiiccaatteess aa hhaazzaarrddoouuss ssiittuuaattiioonn
wwhhiicchh,, iiff nnoott aavvooiiddeedd,, ccoouulldd rreessuulltt
iinn mmiinnoorr oorr mmooddeerraattee iinnjjuurryy
NNOOTTIICCEE
IInnddiiccaatteess aann iinnssttrruuccttiioonn wwhhiicchh,, iiff
nnoott ffoolllloowweedd,, ccoouulldd sseevveerreellyy ddaamm--
aaggee eennggiinnee ccoommppoonneennttss oorr ootthheerr
pprrooppeerrttyy..
EENNVVIIRROONNMMEENNTTAALL NNOOTTEE
A note which provides tips and be-
haviors related to protecting the
environment.
IIMMPPOORRTTAANNTT:: Identifies information
that will help with assembly and oper-
ation of the product.
8
This page is intentionally blank
ABOUT THIS GUIDE
SAFETY INFORMATION 9
SSAAFFEETTYY IINNFFOORRMMAATTIIOONN
10 SAFETY INFORMATION
IIMMPPOORRTTAANNTT SSAAFFEETTYY MMEESSSSAAGGEESS
This Operator’s Guide contains es-
sential information to help prevent
personal injury and damage to equip-
ment. Safety messages appear
throughout this Guide in the applica-
ble section.
Be careful! Human error is caused by
many factors: carelessness, fatigue,
overload, pre-occupation, unfamiliarity
of operator with the product, drugs
and alcohol to name a few. Damage
to your boat and outboard can be fixed
in a short period of time, but injury or
death, has a lasting effect.
WWAARRNNIINNGG
FFoorr yyoouurr ssaaffeettyy aanndd tthhee ssaaffeettyy ooff
ootthheerrss,, ffoollllooww aallll ssaaffeettyy wwaarrnniinnggss
aanndd rreeccoommmmeennddaattiioonnss.. DDoo nnoott
ddiissrreeggaarrdd aannyy ooff tthhee ssaaffeettyy pprree--
ccaauuttiioonnss aanndd iinnssttrruuccttiioonnss..
AAnnyyoonnee ooppeerraattiinngg yyoouurr bbooaatt
sshhoouulldd ffiirrsstt rreeaadd aanndd uunnddeerrssttaanndd
tthhiiss gguuiiddee bbeeffoorree tthheeyy ooppeerraattee
yyoouurr bbooaatt aanndd oouuttbbooaarrdd..
SSaaffeettyy MMeeaassuurreess —— GGeenneerraall
– To fully appreciate the pleasures,
enjoyment and excitement of boat-
ing there are some basic rules that
should be observed and followed
by any boater. Some rules may be
new to you and others may be
common sense or obvious... irre-
spective, take them seriously!
– Be sure at least one of your pas-
sengers knows how to handle your
boat in case of an emergency.
– All passengers should know the lo-
cation of emergency equipment
and how to use it.
– Know the marine traffic laws and
obey them.
– All safety equipment and personal
flotation devices must be in good
condition and suitable for your type
of boat. Always comply with the
regulations that apply to your boat.
– Remember, gasoline fumes are
flammable and explosive. Always
adhere to the fueling procedure
contained in this Operator’s Guide
and those given to you by the fuel-
ing station. Always verify fuel level
before use and during the ride. Ap-
ply the principle of 1/3 fuel to desti-
nation, 1/ 3 back and 1/3 reserve
fuel supply. Do not carry spare fuel
or flammable liquids in any storage
or engine compartments.
– Whenever running the engine, as-
sure there is proper ventilation to
avoid the accumulation of carbon
monoxide (CO), which is odorless,
colorless, and tasteless, and can
lead to unconsciousness, brain
damage, or death if inhaled in suf-
ficient concentrations. CO accu-
mulation can occur while docked,
anchored, or underway, and in
many confined areas such as the
boat cabin, cockpit, swim platform,
and heads. It can be worsened or
caused by weather, mooring and
operating conditions, and other
boats. Avoid exhaust fumes from
your engine or other boats, provide
proper ventilation, shut off your en-
gine when not needed, and be
aware of the risk of back-drafting
and conditions that create CO ac-
cumulation. In high concentrations,
CO can be fatal within minutes.
Lower concentrations are just as
lethal over long periods of time.
– Avoid standing up or shifting
weight suddenly in light weight
boats.
– Keep your passengers seated in
seats. The boat’s bow, gunwale,
transom and seat backs are not in-
tended for use as seats.
– Insist on the use of personal flota-
tion devices, approved by the U.S.
Coast Guard, by all passengers
when boating conditions are haz-
ardous, and by children and non-
swimmers at all times.
– Proceed with caution and at very
low speed in shallow water.
Grounding or abrupt stops may re-
sult in personal injury or property