Allegro Industries COM-PAX-IAL User manual

1
USER’S MANUAL
for
COM-PAX-IAL PLASTIC BLOWERS
8” BLOWERS
9533
9533-AU
9533-E
9533-15
9533-15AU
9533-15E
9533-25
9533-25AU
9533-25E
9533-50
9533-50E
9536 (DC)
9536-15 (DC)
9536-25 (DC)
9536-50 (DC)
9538 (EX)
9538-E (EX)
9538-15 (EX)
9538-15E (EX)
9538-25 (EX)
9538-25E (EX)
9538-50 (EX)
9538-50E (EX)
12” BLOWERS
9543
9543-AU
9543-E
9543-15
9543-15AU
9543-15E
9543-25
9543-25AU
9543-25E
9546 (DC)
9546-15 (DC)
9546-25 (DC)
9548 (EX)
9548-E (EX)
9548-15 (EX)
9548-15E (EX)
9548-25 (EX)
9548-25E (EX)
16” BLOWERS
9553
9553-15
9553-25
9556 (DC)
9556-15 (DC)
9556-25 (DC)
9558 (EX)
9558-15 (EX)
9558-25 (EX)
Read and understand all instructions before using this product. Open carton carefully and inspect product for damage caused by carrier.
If any damage is found, report and submit claim to carrier.

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TABLE OF CONTENTS
PAGE
INTRODUCTION................................................................................................................................... 3
DESCRIPTION...................................................................................................................................3-4
SAFETY PRECAUTIONS..................................................................................................................4-5
WARNINGS AND LIMITATIONS.......................................................................................................5-6
OPERATION......................................................................................................................................7-9
HAZARDOUS LOCATION REQUIREMENTS...................................................................................... 9
MAINTENANCE.................................................................................................................................. 10
STORAGE........................................................................................................................................... 10
WARRANTY/RETURN POLICY ....................................................................................................11-12

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INTRODUCTION
This manual provides instructions for the use and maintenance of Allegro Industries Com-pax-ial Blowers. You must read
and understand this manual and be trained in the proper use of the equipment before using it in a contaminated
atmosphere.
There are many federal, state and local codes and regulations governing sales, construction, installation and/or use of
products for certain purposes, which may vary. Allegro cannot be responsible for how the products are used and installed.
Before purchase and use, the buyer must review the product application, and be sure that the product installation and use
will comply with those regulations.
For more information and assistance on Allegro Industries products, contact Allegro Technical support toll free at 1-800-
622-3530 or e-mail at: [e-mail]
DESCRIPTION
Allegro Com-pax-ial Plastic Blowers are designed to offer high output CFM in easy-to-use portable, air-over-motor
configurations with a quick-connect canister ducting system for either ventilation (output side) or extraction (input side) of air
without the use of tools. They are available in outputs from 816 up to 3200 CFM of free air. Blowers are available in a
range of styles, sizes and power. For Explosion-Proof Blowers, the receptacle should be installed by qualified personnel
and is sold separately.
9533 8” AC Plastic Blower
9533-AU 8” 220V/50Hz Plastic Blower (Australian Plug)
9533-E 8” 220V/50Hz Plastic Blower
9533-15 8” AC Plastic Blower w/15’ ducting & canister
9533-15AU 8” 220V/50Hz Plastic Blower w/15’ ducting & canister (Australian Plug)
9533-15E 8” 220V/50Hz Plastic Blower w/15’ ducting & canister
9533-25 8” AC Plastic Blower w/25’ ducting & canister
9533-25AU 8” 220V/50Hz Plastic Blower w/25’ ducting & canister (Australian Plug)
9533-25E 8” 220V/50Hz Plastic Blower w/25’ ducting & canister
9533-50 8” AC Plastic Blower w/50’ ducting & canister
9533-50E 8” AC Plastic Blower w/50’ ducting & canister (220V, 50Hz)
9536 8” 12VDC Plastic Blower
9536-15 8” 12VDC Plastic Blower w/15’ ducting & canister
9536-25 8” 12VDC Plastic Blower w/25’ ducting & canister
9536-50 8” 12VDC Plastic Blower w/50’ ducting & canister
9538 8” AC Explosion Proof Plastic Blower
9538-E 8” AC Explosion Proof Plastic Blower (220V, 50 Hz)
9538-15 8” AC Explosion Proof Plastic Blower w/15’ ducting & canister
9538-15E 8” AC Explosion Proof Plastic Blower w/15’ ducting & canister (220V, 50 Hz)
9538-25 8” AC Explosion Proof Plastic Blower w/25’ ducting & canister
9538-25E 8” AC Explosion Proof Plastic Blower w/25’ ducting & canister (220V, 50Hz)
9538-50 8” AC Explosion Proof Plastic Blower w/50’ ducting & canister
9538-50E 8” AC Explosion Proof Plastic Blower w/50’ ducting & canister (220V, 50Hz)
9543 12” AC Plastic Blower
9543-AU 12” 220V/50Hz Plastic Blower (Australian Plug)
9543-E 12” AC Plastic Blower (220V, 50Hz)
9543-15 12” AC Plastic Blower w/15’ ducting & canister
9543-15AU 12” 220V/50Hz Plastic Blower w/15’ ducting & canister (Australian Plug)
9543-15E 12” AC Plastic Blower w/15’ ducting & canister (220V, 50Hz)
9543-25 12” AC Plastic Blower w/25’ ducting & canister
9543-25AU 12” 220V/50Hz Plastic Blower w/25’ ducting & canister (Australian Plug)
9543-25E 12” AC Plastic Blower w/25’ ducting & canister (220V, 50Hz)
9546 12” DC Plastic Blower
9546-15 12” DC Plastic Blower w/15’ ducting & canister
9546-25 12” DC Plastic Blower w/25’ ducting & canister
9548 12” AC Explosion Proof Plastic Blower
9548-E 12” AC Explosion Proof Plastic Blower (220V, 50 Hz)
9548-15 12” AC Explosion Proof Plastic Blower w/15’ ducting & canister
9548-15E 12” AC Explosion Proof Plastic Blower w/15’ ducting & canister (220V, 50 Hz)
9548-25 12” AC Explosion Proof Plastic Blower w/25’ ducting & canister

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9548-25E 12” AC Explosion Proof Plastic Blower w/25’ ducting & canister (220V, 50 Hz)
9553 16” AC Plastic Blower
9553-15 16” AC Plastic Blower w/15’ ducting & canister
9553-25 16” AC Plastic Blower w/25’ ducting & canister
9556 16” DC Plastic Blower
9556-15 16” DC Plastic Blower w/15’ ducting & canister
9556-25 16” DC Plastic Blower w/25’ ducting & canister
9558 16” AC Explosion Proof Plastic Blower
9558-15 16” AC Explosion Proof Plastic Blower w/15’ ducting & canister
9558-25 16” AC Explosion Proof Plastic Blower w/25’ ducting & canister
SAFETY PRECAUTIONS
DO NOT operate blower until the operator completely comprehends the contents of this manual.
The blower is a specialized type of powered equipment, designed for a specific job function and requires adequate and
thorough instruction BEFORE it is operated. Each person must receive adequate professional instruction regarding proper
operation. Read and understand this User Manual and the material supplied by the motor manufacturer. Refer to OSHA
2207, for job safety and health rules and regulations (1926 and 1910) covering construction.
DO NOT allow minors to operate the blower. Bystanders, children and animals should not be allowed in the area where a
blower is in use.
DO NOT use an undersized wire size on electrical power cable or extension cords if used. This will adversely limit the
starting and load carrying capabilities of the motor. Always use minimum AWG wire sizes for motor branch circuits.
Consult the National Electric Code Tables, Article 400, for specific information.
DO NOT operate the blower without the inlet and outlet screens properly secured and in place. Replace screens with
factory replacements (OEM). The screen grid must comply with current OSHA regulations regarding protective enclosures
to prevent personal injury to the operator(s). Ensure the structural integrity of the screens will allow them to serve their
protective function. Keep both screens free from obstructions and debris to allow maximum airflow.
DO NOT stand directly in front of and/or face the blower outlet. Personal injury may result from debris being thrown from
the blower fan at relatively high velocity.
DO NOT use electrical transformer in an effort to modify or alter the motor frequency (HZ).
DO implement an operational safety program for this blower, to include but not limited to: instructional requirements for
operation, applicable OSHA requirements, local laws and regulations, job site safety and blower maintenance. Operators
must be fully instructed regarding the specifics of this safety program. (Ref. 29CFR 1926.21 (b) (2)).
DO ensure the blower is in its original, factory configuration and has not been modified. Any modifications may result in
potentially dangerous configurations that can lead to property damage and/or personal injury. As well as voiding the
manufacturer’s warranty.
DO ensure operator(s) are in adequate physical condition, mental health and not under the influence of any substance
(drugs, alcohol, etc.) which might impair vision, dexterity or judgment. If you have any condition that might be aggravated
by strenuous work, check with your doctor before operating the blower. Guard against the possibility of back related
injuries. Always use proper lifting techniques when moving or carrying blower.
DO wear sturdy and snug fitting clothing. Never wear loose fitting clothing or anything that could become caught on
controls or moving parts. Wear long pants to protect your legs. To improve your grip and protect your hands, wear heavy
duty, non-slip gloves. DO wear steel-toed safety boots with non-slip soles. Sneakers or other similar type shoes do not
provide adequate protection.
DO wear an approved safety hard hat. Noise, generated by the blower, may damage your hearing. Wear sound barriers
(ear plugs or ear mufflers). Continuous and regular operators should have their hearing checked regularly.
DO a visual inspection of the blower and check for damaged, worn, loose and/or broken parts. Ensure all safety devices
are operable and information decals are readable. Check to see that the blower and all related accessories are in good
mechanical condition before use.

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DO verify that the blower uses appropriate electrical cord and NEMA plug. Electrically driven blowers (A.C.), are designed
to operate ONLY from a grounded 115 volt AC, 60Hz single-phase power source. All electrical wiring installations and
connections must comply with all applicable NEC statutes and with all applicable local codes and practices. (Consult
current National Electric Code publications for specific information.)
DO ground the blower motor securely. Ensure the “grounding” wire and/or device is properly grounding the motor. Failure
to properly ground the motor may cause an electrical shock and/or electrocution, resulting in personal injury or even death.
DO use a ground fault circuit interrupter (GFCI). A GFCI is a safety device that disconnects power from a circuit to a load
when a potentially dangerous condition occurs. The GFCI acts like a fast-acting fuse or circuit breaker, sensing small
imbalances in the circuit caused by current leakage, and shutting off electricity within 25mS (milliseconds). Use of a
portable GFCI gives on-the-job protection from electrical shock hazards caused by ground faults in commercial, industrial
and residential applications.
(For specific information, consult the NEC publications and OSHA publications 210-22D for construction sites and 555-3 for
marina’s or for use around any area containing water.)
DO know where the controls are, how they operate, and how to stop the blower in an emergency.
DO verify the location classification. Certain job site locations may be classified as hazardous because of explosive
concentrations of gas, vapor or dust in the atmosphere. The National Electric Code divides these locations into Classes
and Groups according to the type of explosive agent. For specific information, consult the NEC, Section 500. Use Allegro
Explosion-Proof Blowers for operation in an explosive or flammable atmosphere. The use of any other blower not designed
for use in a Hazardous Location may result in personal injury or death.
DO place the blower on secure footing to prevent it from shifting while in use. Such movement can cause injury to the
operator(s) or damage to the blower itself.
DO ensure blower is operated in a horizontal position to meet the enclosure definition. The blower is designed for operation
in job site areas that are reasonably dry, clean and provide for a continuous, dynamic source of air for cooling the motor.
Any questions about operating environments, contact the Allegro Technical Support, before using the blower.
WARNINGS AND LIMITATIONS
Manufacturing tolerances and specific operating parameters will affect the overall flow rate(s) for each particular blower.
Actual flow rate will decrease when the total length of the ducting is increased more than 15 feet (7.6m). Actual flow rates
may change if blower is used with ducts manufactured and/or supplied by other sources.
CAUTION!
The final working procedure for any job application involving the use of the blower must be individually
determined after careful analysis of all factors and/or conditions present. The nearest OSHA office is
a valuable source for applicable information regarding the operation of the blower.
ATTENTION !
La procédure de travail final pour toute demande d'emploi impliquant l'utilisation de la soufflerie doit
être déterminée individuellement après une analyse approfondie de tous les facteurs et / ou des
conditions actuelles. Le bureau de l'OSHA est une source précieuse d'information applicables en ce
qui concerne le fonctionnement de la soufflerie.

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CAUTION!
Before using the blower, check all applicable federal, state, industry and local regulations regarding
the use of flame resistant and/or self-extinguishing duct materials for the intended job applications. It
is the responsibility of the owner(s) and/or operator(s) to determine that the duct material in use for the
job application meets all applicable fire code and OSHA requirements.
ATTENTION !
Avant d'utiliser le ventilateur, vérifiez toutes applicables les règlements fédéraux, d'état, de l'industrie
et locales concernant l'utilisation de résistant à la flamme et / ou matériaux auto-extinguibles conduits
pour les demandes d'emploi prévues. Il est de la responsabilité du propriétaire (s) et / ou de
l'exploitant (s) pour déterminer que la matière conduit à l'utilisation de la demande d'emploi se réunit
tous les codes d'incendie, les règlements OSHA.
DANGER!
Never enter a manhole or confined work area, until it has been determined to be safe for entry and
tested with appropriate gas detection equipment and ventilated for a minimum of five (5) minutes with
the blower at maximum speed.
DANGER!
Ne jamais entrer dans un trou d'homme ou de la zone de travail confinée, jusqu'à ce qu'il ait été jugé
sans danger pour l'entrée et testé avec un équipement de détection de gaz approprié et ventilé pour
un minimum de cinq (5) minutes avec le ventilateur à la vitesse maximale.
DANGER!
Always stop the motor and disconnect the power source to prevent accidental starting and/or the
possibility of receiving an electrical shock.
DANGER!
Toujours arrêter le moteur et débrancher la source d'alimentation pour éviter un démarrage accidentel
et / ou la possibilité de recevoir un choc électrique.
DANGER!
Refer to local and federal OSHA Confined Space Laws and Regulations.
DANGER!
Reportez-vous aux autorités locales et fédérales OSHA lois et règlements espace confiné.
WARNING!
Explosion-proof blowers MUST BE used with statically conductive ducting.
ATTENTION!
Ventilateurs antidéflagrants doivent être utilisés avec des conduits statique conducteur.

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OPERATION
Use of Duct:
1) Operate the blower upwind from the work location and with the air inlet facing into the relative wind to maximize air flow.
2) The Allegro flexible ducts are for use with Allegro blowers.
a) All are of the retractable, non-collapsible design.
b) Each duct is supplied with a nylon strap to secure each end to the blower and/or a duct connector. To join two
sections of duct, use a duct-to-duct connector (P/N 9500-01 8”, 9550-01 12”, or 9600-01 16”).
c) When using statically conductive ducting, the integrated grounding wire must be properly:
i) Grounded to the blower chassis.
ii) Linked to any additional grounding wire or duct used.
9538, 9548, and 9558 Series Blowers –
Grounding Lug on Blower Chassis.
9538-15, 9538-25, 9538-50, 9548-15, 9548-
25, 9558-15, and 9558-25 series – Canisters
supplied with external ground wires.

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3) If Blower has an attached canister, verify canister and lid are secure before moving or storage. Release ducting lid and
extend ducting before operating motor.
4) Maximum duct lengths will vary for each blower and environment. Generally, increasing lengths will decrease flow
rates.
5) When changing canister configuration, detach the rubber draw latches and release the canister, re-align to opposite side
of the blower. To re-attach, pull canister draw latches over the latch keepers to secure the canister to the blower.
6) For exhaust (air blowing) operations, connect the duct to the blower outlet.
7) For extraction (air evacuation) operations, connect the canister/duct to the blower inlet. Ensure ducting does not collapse
during operation. Allegro ducting is reinforced to prevent the vacuum force generated by the blower’s suction from
collapsing the duct.
Voltage and Power Selection:
1) The voltage, frequency and phase of the power supply must be consistent with the motor nameplate rating.
a) The motor will operate satisfactorily on voltages within 10% of the nameplate value or frequency within 5%. The
combined variation must not exceed 10%.
2) The Allegro AC blowers are designed to operate from a grounded, 115 or 220 VAC single-phase power source.
a) It’s crucial to the performance of the blower the proper power source is selected.
b) Operation from an inadequate power source or use of incorrect electrical plug may result in property damage and/or
personal injury.
3) Select blowers are supplied with a NEMA 5-15, 5-20(EX), 6-20(EX) plugs or 12 VDC clips (excluding 220V/50Hz
blowers).
a) Do not change or alter the plug, as this will affect the performance of the blower.
b) Operation from an inadequate power source or use of incorrect electrical plug may result in property damage and/or
personal injury.
DC models require 12 VDC (Attach red lead to the positive terminal and black lead to the negative terminal battery, e.g. car
battery).
DANGER!
Before using the blower, check all applicable federal, state, industry and local regulations regarding the
use of flame resistant and/or self-extinguishing duct materials for the intended job applications. It is the
responsibility of the owner(s) and/or operator(s) to determine that the duct material in use for the job
application meets all applicable fire code and OSHA requirements.
DANGER!
Avant d'utiliser le ventilateur, vérifiez toutes applicables les règlements fédéraux, d'état, de l'industrie et
locales concernant l'utilisation de résistant à la flamme et / ou matériaux auto-extinguibles conduits pour
les demandes d'emploi prévues. Il est de la responsabilité du propriétaire (s) et / ou de l'exploitant (s) pour
déterminer que la matière conduit à l'utilisation de la demande d'emploi se réunit tous les codes
d'incendie, les règlements OSHA.

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WARNING!
GENERATOR USAGE
It is important to use the proper size generator when powering a blower. Using an undersized generator may cause damage
to the blower motor. Please refer to the Specifications section for a minimum generator recommendation. Use of a generator
at the minimum recommended output with additional devises can cause decreased output or blower stoppage.
ATTENTION !
UTILISATION GÉNÉRATEUR
Il est important d'utiliser le générateur de taille appropriée lorsque vous allumez un ventilateur. L'utilisation
d'un générateur trop petit peut causer des dommages au moteur ventilateur. S'il vous plaît se référer à la
section Caractéristiques pour une recommandation générateur minimal. Utilisation d'un générateur à la sortie minimale
recommandée avec chapes supplémentaire peut provoquer une production réduite ou une soufflerie à l'arrêt.
4) To determine maximum length of extension cord, when used with a blower, refer to the National Electric Code Tables,
Article 400.
CAUTION!
When choosing an extension cord, ensure the cord is not an undersized wire. As a “Rule of Thumb”, the diameter of cable
for an extension cord should be larger than the diameter of the cord being plugged into it. Consult the NEC (National
Electric Code) Tables for specific cord size information.
ATTENTION !
Lorsque vous choisissez une rallonge, vérifiez que le cordon n'est pas un fil trop petit. En tant que «règle du pouce», le
diamètre du câble pour un cordon prolongateur doit être plus grand que le diamètre de la
corde étant branché. Consultez les NEC (National Electric Code) Tables d'information rallonge de taille spécifique.
HAZARDOUS LOCATION REQUIREMENTS
Reference: National Electrical Code (NEC). A hazardous location is an area where the possibility of explosion and fire is
created by the presence of flammable gases, vapors, dusts, fibers or flyings.
•All Explosion Proof Blowers must be used with the Hazardous Location Plug and Receptacle.
•Only statically Conductive Ducting may be used with the Explosion Proof Blowers.
•The 9538 Series, the 9548 Series & the 9558 Series Explosion Proof Blowers are designed to be used in the
following Hazardous Locations (as indicated on the Motor or plug Specification Label).
NOTE: Fibers and flyings are not likely to be suspended in the air, but can collect around machinery or on lighting
fixtures; where heat, a spark, or hot metal can ignite them.
BLOWER
9538, 9538-E, 9538-15, 9538-15E, 9538-25, 9538-25E, 9538-50,
9538-50E, 9548, 9548-E, 9548-15, 9548-15E, 9548-25, 9548-25E
9558, 9558-15, and 9558-25
CLASS
I
II
DIVISION
1 & 2
1 & 2
GROUP
C & D
F & G
WARNING!
Explosion-proof blowers MUST BE used with statically conductive ducting.
ATTENTION !
Ventilateurs antidéflagrants doivent être utilisés avec des conduits statique conducteur.

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MAINTENANCE
Maintenance & Repair:
•Use only genuine Allegro approved, replacement parts for maintenance and repair. Use of parts manufactured by
others can result in property damage and/or personal injury.
•Follow the service instructions as outlined in the Maintenance section of this User’s Manual.Always properly
maintain the blower. Frequently check all fasteners and individual parts. Built-in safety features
are effective only if they are maintained in good working condition. Keep the blower clean and
properly serviced. Heavy accumulations of dust and dirt will result in overheating and premature
failure of the blower motor. Clean the motor surfaces and all ventilation openings periodically.
•Do not energize the electric motor with the shaft key exposed on the open shaft. Personal injury can result from being
struck by a shaft key thrown from the motor shaft.
DANGER!
Always stop the motor and disconnect the power source to prevent the accidental starting and/or the possibility of
receiving an electrical shock.
*Do not attempt any maintenance or repair work not described in this Product Manual.*
DANGER!
Toujours arrêter le moteur et débrancher la source d'alimentation pour empêcher le démarrage accidentel et / ou la
possibilité de recevoir un choc électrique.
* Ne tentez pas d'entretien ou de réparation non décrits dans ce manuel du produit. *
Electric Motor Maintenance:
•The electric motor is capable of operating for many years with minimum maintenance.
•Before attempting to service the motor, disconnect the blower from the power supply.
•Clean the motor surfaces and ventilation openings periodically, preferably with a vacuum cleaner. Heavy accumulation
of dirt and lint will result in overheating and premature failure of the motor.
•The electric motor is equipped with ball bearings, and under normal service and ambient temperatures, should not
require re-lubrication for 9 to 10 years. If you feel that the motor requires re-lubrication, contact the local service
representative of the motor manufacturer for specific information
STORAGE
The proper procedure for long-term storage of the blower will protect it against the effects of corrosion and damage. If the
blower is not to be operated for a period of 30 days or more, proceed to store as follows:
1. Clean all accumulated dirt and grease from the blower using an appropriate cleaner.
2. Check parts for wear or damage. Make the necessary repairs.
3. Apply a light coat of dry film lubricant to the blower hub and shaft to prevent rust formation.
4. Store the blower indoors. If the blower must be stored outdoors, protect it from the elements with a suitable
enclosure or storage.