Allmand PORT-A-LITE Quick start guide

Parts & Schematic Manual
PORT-A-LITE®
Single and Dual Lamp LED
Copyright © 2018 Allmand
Holdrege, NE, USA 68949 All rights reserved.
Part No.: 113927
Revision: A
en
Not For Reproduction

Port-A-Lite Parts Manual
i
TABLE OF CONTENTS
1.0 PORT-A-LITE SINGLE LAMP LED ASSEMBLY GROUP
Single Lamp LED Base Assembly Group ......................................................(1.1)
Single Lamp LED Mast Assembly Group ......................................................(1.2)
2.0 PORT-A-LITE DUAL LAMP LED ASSEMBLY GROUP
3.0 DECALS
4.0 WIRING SCHEMATICS
Dual Lamp LED Base Assembly Group ........................................................(2.1)
Dual Lamp LED Outer Mast Assembly Group ..............................................(2.2)
Dual Lamp LED Inner Mast Assembly Group ...............................................(2.3)
English Single Lamp LED Decal Group ........................................................(3.1)
Wordless Single Lamp LED Decal Group .....................................................(3.2)
English Dual Lamp LED Decal Group ............................................................(3.3)
Wordless Dual Lamp LED Decal Group ........................................................(3.2)
Single Lamp LED 60Hz Schematic ...............................................................(4.1)
Single Lamp LED 50Hz Schematic ...............................................................(4.2)
Dual Lamp LED 60Hz Schematic ..................................................................(4.3)
Dual Lamp LED 50Hz Schematic ..................................................................(4.4)
Not For Reproduction

©2018 Allmand®
Port-A-Lite
®
PAGE LEFT BLANK
INTENTIONALLY
ii
Not For Reproduction

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Port-A-Lite Parts Manual
1.1
1.1 - Single Lamp LED Base Assembly Group (1 of 2)
13
5
8
112781_B
112782_B
12
9
6
14
17
162
10
7
11
15
50Hz CORD
INSTALL
CONSSIN DRIVER
INSTALL
CONSSIN
LED LAMP
11
3
4
1
Not For Reproduction

©2018 Allmand®
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Port-A-Lite
®
1.1
1.1 - Single Lamp LED Base Assembly Group (1 of 2)
Item Part No. Part Description Qty.
1 112785P BASE WELDMENT CONSSIN 1
2 112783 PORT-A-LITE DRIVER ASSEMBLY 1
3 111451 CONSSIN KUEM2-320 LED LIGHT 1
4 112800 MALE 4 PIN QUICK CONNECT 1
5 530128 10” x 1 3/4 WHEEL 2
6 620550 1/2-13 LOCKING KNOB 1
7 106729 SCREW TERMINAL BLOCK 2 GANG 1
8 112792 FEMALE 4 PIN QUICK CONNECT CORDASSEMBLY 1
9 112793 60Hz 14/3 PRIMARY CORD 1
10 041203 #8-32 x 3/4 SCREW 4
11 044003 #8-32 KEPS NUT 8
12 047004 #8 FLAT WASHER 4
13 046244 5/8-11 x 3 HEX HEAD CS GR5 PL 2
14 068098 VELCRO TIE CABLE 1
15 041027 #10-24 x 3/4 PHILLIPS ROUND HEAD MACHINE SCREW 4
16 044018 #10-24 NYLOCK HEX NUT 4
17 112794 50Hz 14/3 PRIMARY CORD 1
NS 114104 YOKE, BRACKETS, AND HARDWARE CONSSIN KIT 1
NS 112790 SCHEMATIC SINGLE PAL 60Hz BASE 1
NS 112791 SCHEMATIC SINGLE PAL 50Hz BASE 1
Not For Reproduction

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Port-A-Lite Parts Manual
1.1
1.1 - Single Lamp LED Base Assembly Group (2 of 2)
211
1
9
5
7
10
6
8
3
ACCESS PANEL
INSTALL
4
112781_B
112782_B
Not For Reproduction

©2018 Allmand®
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Port-A-Lite
®
1.1
1.1 - Single Lamp LED Base Assembly Group (2 of 2)
Item Part No. Part Description Qty.
1 112784P ACCESS COVER CONSSIN 1
2 112789 DOUBLE POLE ROCKER SWITCH 1
3 713578 RUBBER BUMPER 2
4 105626 CORD GRIP 1/2” NYLON BLACK 2
5 022035 1/2 CORD GRIP NUT 2
6 056001 1/4-20 x 1/2 HEX SERRATED FLANGE SCREW 4
7 043060 5/16 INTERNAL TOOTH LOCK WASHER 1
8 044021 1/4-20 KEPS HEX NUT 1
9 044023 1/4-20 NYLOCK HEX NUT 1
10 044031 5/16-18 KEPS HEX NUT 2
11 100342 1/4-20 x 1 CARRIAGE BOLT 1
Not For Reproduction

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Port-A-Lite Parts Manual
1.2
1.2 - Single Lamp LED Mast Assembly Group
3
1
108797_A
6
8
7
5
2
4
Not For Reproduction

©2018 Allmand®
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Port-A-Lite
®
1.2
1.2 - Single Lamp LED Mast Assembly Group
Item Part No. Part Description Qty.
1 530405P OUTER MAST WELDMENT 1
2 530361P INNER MAST WELDMENT 1
3 530511P GUIDE TUBE INNER MAST 1
4 045145 1/4 x 1 1/2 SPRING ROLL PIN PL 1
5 650550 .785” x 2” HDPE WASHER 1
6 530409 SPRING PIN LATCH ASSEMBLY 1
7 047035 3/4 FLAT WASHER 1
8 044059 3/4-16 JAM NUT 1
Not For Reproduction

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Port-A-Lite Parts Manual
2.1
2.1 - Dual Lamp LED Base Assembly Group (1 of 3)
113113_B
113114_B
3
10
9
4
5
T-HANDLE
INSTALL
50Hz CORD INSTALL
8
8
2
8
7
6
1
Not For Reproduction

©2018 Allmand®
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Port-A-Lite
®
2.1
2.1 - Dual Lamp LED Base Assembly Group (1 of 3)
Item Part No. Part Description Qty.
1 113115P BASE WELDMENT CONSSIN 1
2 530128 10” x 1 3/4 WHEEL 2
3 620550 1/2-13 LOCKING KNOB 1
4 530522P T-HANDLE WELDMENT 1
5 712017 LOCK PIN SNAP 1
6 112792 FEMALE 4 PIN QUICK CONNECT CORDASSEMBLY 2
7 113121 60Hz 14/3 PRIMARY CORD 1
8 068098 VELCRO TIE CABLE 2
9 046244 5/8-11 x 3 HEX HEAD CS GR5 PL 2
10 113122 50Hz 14/3 PRIMARY CORD 1
NS 113119 SCHEMATIC DUAL PAL 60Hz BASE 1
NS 113120 SCHEMATIC DUAL PAL 50Hz BASE 1
Not For Reproduction

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Port-A-Lite Parts Manual
2.1
2.1 - Dual Lamp LED Base Assembly Group (2 of 3)
6
4
7
1
113113_B
113114_B
15
1411
12
2 3
13
8
13 109
5
ACCESS PANELS
INSTALL
Not For Reproduction

©2018 Allmand®
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Port-A-Lite
®
2.1 - Dual Lamp LED Base Assembly Group (2 of 3)
Item Part No. Part Description Qty.
1 113115P BASE WELDMENT CONSSIN 1
2 113125P CONSSIN ACCESS COVER 1
3 113070P CONSSIN ACCESS COVER SMALL 1
4 112789 DOUBLE POLE ROCKER SWITCH 2
5 530336 CASTER W/ BRAKES 2
6 105626 CORD GRIP 1/2” NYLON BLACK 3
7 022035 1/2 CORD GRIP NUT 3
8 053022 5/16-18 x 1 1/4 CARRIAGE BOLT 8
9 047010 5/16 FLAT WASHER 8
10 044031 5/16-18 KEPS HEX NUT 8
11 043060 5/16 INTERNAL TOOTH LOCK WASHER 1
12 100342 1/4-20 x 1 CARRIAGE BOLT 1
13 056001 1/4-20 x 1/2 HEX SERRATED FLANGE SCREW 6
14 044021 1/4-20 KEPS HEX NUT 1
15 044023 1/4-20 NYLOCK HEX NUT 1
2.1
Not For Reproduction

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Port-A-Lite Parts Manual
2.1
2.1 - Dual Lamp LED Base Assembly Group (3 of 3)
1
6
4
10
113113_B
113114_B
7
9
5
3
7
82
Not For Reproduction

©2018 Allmand®
SN 42-000001 and UP
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Port-A-Lite
®
2.1
2.1 - Dual Lamp LED Base Assembly Group (3 of 3)
Item Part No. Part Description Qty.
1 113115P BASE WELDMENT CONSSIN 1
2 112783 PORT-A-LITE DRIVER ASSEMBLY 2
3 106729 SCREW TERMINAL BLOCK 2 GANG 2
4 041027 #10-24 x 3/4 PHILLIPS ROUND HEAD MACHINE SCREW 4
5 044018 #10-24 NYLOCK HEX NUT 4
6 041203 #8-32 x 3/4 SCREW 8
7 044003 #8-32 KEPS NUT 16
8 047004 #8 FLAT WASHER 8
9 111451 CONSSIN KUEM2-320 LED LIGHT 1
10 112800 MALE 4 PIN QUICK CONNECT 2
NS 114104 YOKE, BRACKETS, AND HARDWARE CONSSIN KIT 1
NS 113119 SCHEMATIC DUAL PAL 60Hz BASE 1
NS 113120 SCHEMATIC DUAL PAL 50Hz BASE 1
Not For Reproduction

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Port-A-Lite Parts Manual
2.2
2.2 - Dual Lamp LED Outer Mast Assembly Group
A
8
2
5
113128_A
1
1
7
3
6
MAST CABLE DETAIL
DETAILA
4
Not For Reproduction

©2018 Allmand®
SN 42-000001 and UP
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Port-A-Lite
®
2.2
2.2 - Dual Lamp LED Outer Mast Assembly Group
Item Part No. Part Description Qty.
1 113127P OUTER MAST WELDMENT 1
2 100160 2-1/2 PULLEY 1
3 320185 CABLE 3/16 STEEL 10’ 1
4 530337 WINCH DLB 350 1
5 044033 5/16-18 NYLOCK HEX NUT PL 2
6 045042 1/8 x 1 1/2” COTTER PIN 1
7 102906 5/8 x 1 1/4 CLEVIS PIN 1
8 047010 5/16 FLAT WASHER PL 2
Not For Reproduction

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Port-A-Lite Parts Manual
2.3
2.3 - Dual Lamp LED Inner Mast Assembly Group
1
2
4
113128_A
62
LIGHT BAR INSTALL
48
7
5
3
Not For Reproduction

©2018 Allmand®
SN 42-000001 and UP
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Port-A-Lite
®
2.3
2.3 - Dual Lamp LED Inner Mast Assembly Group
Item Part No. Part Description Qty.
1 530510P INNER MAST TUBE 1
2 530511P GUIDE TUBE INNER MAST 2
3 108980P 1/2-13 LOCKING KNOB LIGHT BAR WELDMENT PAL 1
4 045145 1/4 x 1 1/2 SPRING ROLL PIN PL 2
5 650550 .785” x 2” HDPE WASHER 2
6 620550 LOCKING KNOB 1
7 047035 3/4 FLAT WASHER 2
8 044059 3/4-16 JAM NUT 2
Not For Reproduction

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Port-A-Lite Parts Manual
3.1
3.1 - English Single Lamp LED Decal Group (1 of 2)
108806
111 lb (50 kg) 77 lb (34 kg)
17 lb (8 kg)
17 lb (8 kg)
108014
Handling light fixtures
when they are hot could
result in serious injury.
Keep away from light
fixtures when
illuminated or hot.
Looking at illuminated
light fixtures could result
in serious injury.
Do not look directly at
illuminated light fixtures.
WARNING
WARNING
108800
60Hz
120V
3.5A
112779_A
112780_A
1
2
4
6
7
2
5
BOTTOM DETAIL TOP DETAIL
5
3
LEFT SIDE DETAIL
3
Not For Reproduction