ALMAC AlmaCrawler JIBBI 1250 EVO Setup guide

JIBBI 1250 EVO
Translation of original instructions
Prior to commissioning the machine read carefully this Use and Maintenance Manual
Note: table of contents at the end of the manual
Edition
Date
00
01/10/2018

PAGE 2 ALMAC s.r.l.
1GENERAL INFORMATION
1.1 Documents supplied with each machine
•EC Declaration of Conformity;
•Instruction Manual (this manual);
•Spare Parts Manual;
•Wiring diagrams and hydraulic layouts;
•Control register.
1.2 Details of Manual
•Instruction manual for Elevating work platform;
•Version: JIBBI 1250 EVO.
Note: Some of the photos and illustrations may not refer specifically to the version of the machine
in your possession, but provide indications concerning the purpose for which they have been
included.
RECIPIENTS OF THIS MANUAL
•User;
•Maintenance technician.
Attention: The servicing personnel must be properly trained and experienced.
Note: CAREFULLY READ this manual before performing any operation on the machine. If in doubt,
do not improvise. Call the assistance service.

PAGE 3 ALMAC s.r.l.
1.3 Ownership of the information
This document contains confidential information. All rights reserved.
This manual may be neither partially nor totally duplicated without the prior written authorization
of ALMAC s.r.l.
This document may only be used by the customer to whom the manual has been supplied along
with the machine, and only for the purpose of use and maintenance of the machine to which the
manual refers.
ALMAC s.r.l. hereby declares that the information in this manual was congruent with the technical
and safety specifications of the machine to which the manual refers. The manufacturer declines
all liability for direct or indirect damage to persons, things or animals deriving from use of the
machine in conditions differing from those envisaged.
ALMAC s.r.l. reserves the right to make changes or improvements, without prior notice, to the
documentary material and to the machines, including marketed machines of the same model as
that to which this manual refers but with a different serial number.
The information contained in this manual refers in particular to the equipment specified in "MEWP
identification data" and to the related documentation.
1.4 Manufacturer's identification data
ALMAC S.r.l.
e-mail: [e-mail]
Tel. [phone]
Fax. [phone]
VAT no. and Tax Code 02559800350
Registered Office Operational Headquarters
Viale Ruggeri 6/A Via Caduti sul Lavoro 1
42016 –Guastalla (RE) –Italy 42012 –Viadana (MN) - Italy
1.5 MEWP identification data
The machine named JIBBI 1250 EVO is defined according to the technical standards in force (ref.
EN UNI EN 280:2015), as:
Mobile Elevating Work Platform (MEWP), belonging to group B, type 3 (point 1.4-EN 280)
Meanings:
GROUP B: All types of mobile elevating work platforms other than "Group-A" (mobile elevating
work platforms where the vertical projection of the centre of the platform area in
all platform configurations at the maximum frame inclination specified by the
manufacturer is always inside the tipping lines).
TYPE 3: Mobile elevating work platforms where travelling with a raised work platform are
controlled from a point of control on the work platform.

PAGE 4 ALMAC s.r.l.
Identification plate
Refer to the data on the identification plate for an exact identification of the MEWP.

PAGE 5 ALMAC s.r.l.
1.6 Technical data
Technical Data
Capacity in basket
Kg / lbs
230 / 507
No. of operators in basket
2
Lifting time
s
50
Lowering time
s
50
Hydraulic side-shift pressure
Bar / psi
210 / 3046
Hydraulic lifting pressure
Bar / psi
180 / 2610
Outreach hydraulic pressure
Bar / psi
120 / 1740
Oil tank capacity
L / US GAL
37 / 9.77
Maximum basket rotation
°
+/- 70
Maximum slewing ring rotation
°
+/- 110
Gradient possible in transport condition
°
30
Ground max side gradient in transport condition with tracks extended
°
20
Max lateral and longitudinal gradient of the carriage in work condition
°
15
Maximum travelling speed
km/h / mph
2.5 / 1.55
Maximum speed with platform lifted
km/h / mph
0.4 / 0.25
Overall weight
Kg / lbs
2850 / 6283
Max wind force
m/s / mph
12.5 / 27.9
Starter battery voltage and capacity
V/Ah
12/54
Weight of starter battery
Kg / lbs
17 / 37.5
Sound power LwA
dBA
104
Sound level at operator position Lp (indoor industrial environment)
dBA
84.5 ± 2.6
Sound level at operator position Lp (outdoor environment on asphalt)
dBA
79.5 ± 2.6
Max peak level Lppeak
dBC
106.0
Vibrations transmitted to hand/arm system (operator hand rest)
m/s2
< 2.5
Whole-body vibration (platform-measured on flat ground)
m/s2
0.52 ± 0.10 *
Vibrations transmitted to hand/arm system (operator hand rest)
m/s2
0.59 ± 0.12 **
Maximum manual thrust
daN
40
* Values refer to platform raised (Operating height)
* Values refer to platform at limit (Transport height)

PAGE 6 ALMAC s.r.l.
Standard equipment
Optional equipment
Proportional electro-hydraulic controls
Electrical engine 230V/50 Hz
Internal combustion engine (YANMAR 3TNM68-AS)
Electrical engine 110V/50 Hz
Automatic accelerator
Electric motor 110V-230V/50 Hz
Cable remote control
Radio remote control
Display on consoles for the management of work
areas, work times and alarms
Ultrasound anti-collision sensors
Dual speed gear motors
Ultrasound operator anti-crush sensor
Warning buzzer
Hoist
Anchor points for lifting-transportation
Man present pedal
Harness anchorage points
Proactive levelling system
Electric start in basket
Dynamic levelling system of the machine
Electronic control of the extension of the carriage
extension cylinders
Electronic control of the frame inclination
Electronic control of the column inclination
Electronic control of the boom inclination
Electronic control of the outreach extension
Electronic control of the antenna inclination (JIB)
Electronic control of the basket inclination
Air/water outlet in the basket
Engine specifications
YANMAR 3TNM68-AS
Dry weight
104 kg / 229.3 lbs
Type of engine
4 TIMES –LIQUID COOLING - DIESEL
Displacement
784 cm3 / 0.207 US gal
Net power
14.7 kW @ 3600 rpm
Net torque
45.1 Nm @ 2500 rpm
Q.ty engine oil
3 Lt / 0.79 US gal
Fuel tank capacity
24 Lt / 6.34 US gal

PAGE 7 ALMAC s.r.l.
Electric engine
Specifications 230V-50hZ
Dry weight
14 kg / 30.8 lbs
Installed power
2.2 kW
Torque
10.2 Nm
Rpm
1400
Power supply
230 V / 50 Hz
IEC Size
90
Electric engine
Specifications 110V-50hZ
Dry weight
14 kg / 30.8 lbs
Installed power
1.85 kW
Torque
10.2 Nm
Rpm
1400
Power supply
110 V / 50 Hz
IEC Size
90
Electric engine
Specifications 110V/230V-50hZ
Dry weight
14 kg / 30.8 lbs
Installed power
1.85 Kw @ 110V
2.2 Kw @ 230V
Torque
10.2 Nm
Rpm
1400
Power supply
110 V-230 V / 50 Hz
IEC Size
90

PAGE 8 ALMAC s.r.l.
1.7 Dimensions in transport configuration
Below are the configurations that the MEWP may assume in the transport conditions.
Maximum height in transport configuration.
F
C
E
H
G
A
B
I
C
D
F
70°
70°
20°
-75°
L
M
S=0mm

PAGE 9 ALMAC s.r.l.
Characteristic dimensions
Machine length
With basket fitted
A
m / ft
3.75 / 12.3
Machine minimum length
With basket dismantled
B
m / ft
3.04 / 9.97
Basket length
C
m / ft
1.41 / 4.65
Basket width
D
m / ft
0.74 / 2.42
Maximum width
Widened track configuration
E
m / ft
1.95 / 6.39
Maximum width
Narrow track configuration with basket dismantled
F
m / ft
1.15 / 3.77
Height of track
G
mm / in
350 / 13.77
Width of crawler
H
mm / in
250 / 9.84
Maximum height
I
m / ft
1.99 / 6.52
Maximum pedestrian floor height in transport condition
L
m / ft
1.62 / 5.31
Maximum work height in transport condition
M
m / ft
3.62 / 11.87
1.8 Angles and characteristic dimensions of the platform
By controlling these variables by means of an electronic control unit, the working areas of the
machine are limited.
-110°
+110°
15°
15°
A
-95°
C
B
E
F
G
H
I
D
-15°
+15°

PAGE 10 ALMAC s.r.l.
Characteristic dimensions
Telescopic boom lifting angle
A
°
0 / 80
Relative angle between the JIB and the telescopic boom
B
°
+10 / -95°
First outreach extension
C
Mm / ft
0-1870 / 0-5.9
Track extension
D
Mm / ft
0-400 / 0-1.31
Slewing ring rotation angle
E
°
+110 / -110
Carriage longitudinal inclination angle
F
°
+15 / -15
Carriage lateral inclination angle
G
°
+15 / -15
Right tracked undercarriage
H
Left tracked undercarriage
I
1.9 Platform work performance
Work configuration with tracks completely extended: Maximum height and maximum boom.
Non-permitted translation.
Characteristic dimensions
Maximum work height
A
m / ft
12 / 39.37
Min height of floor surface
B
m / ft
10 / 32.8
Maximum outreach with 230Kg in basket
C
m / ft
5.3 / 17.38
Maximum outreach with 140Kg in basket
D
m / ft
6.1 / 20.01
Maximum outreach with 80Kg in basket
E
m / ft
7 / 22.96
B
A
CDE

PAGE 11 ALMAC s.r.l.
Work configuration with tracks completely extended: Maximum height and maximum boom.
Translation permitted.
Characteristic dimensions
Maximum work height from 170Kg to 230Kg in basket
A
m / ft
6.4 / 20.99
Maximum outreach from 170Kg to 230Kg in basket
B
m / ft
4.5 / 14.76
Maximum work height from 80Kg to 170Kg in basket
C
m / ft
8.2 / 26.9
Maximum outreach from 80Kg to 170Kg in basket
D
m / ft
5.3 / 17.38
-75°
A
B
C
D
70°
70°

PAGE 12 ALMAC s.r.l.
Work configuration with both the tracks completely extended: Maximum ground inclination.
Work configuration with one track not completely extended: Maximum height and maximum boom.
Translation only permitted with boom extension fully retracted, maximum load permitted in the
basket 140Kg (308.65 lbs).
Characteristic dimensions
Maximum work height
A
m / ft
8.9 / 29.19
Maximum work outreach
B
m / ft
6 / 19.68
Maximum work height
C
m / ft
8.2 / 26.9
Maximum work outreach
D
m / ft
5.3 / 17.38
Work configuration with both the tracks not completely extended: Maximum height and maximum
boom.
15°
15°
-15°
+15°
70°
A
C
BD
70°

PAGE 13 ALMAC s.r.l.
Translation permitted, maximum load permitted in basket 140Kg.
Characteristic dimensions
Maximum work height
C
m / ft
8.2 / 26.9
Maximum work outreach
D
m / ft
5.3 / 17.38
Work configuration with at least one track not completely extended: Maximum ground inclination.
C
D
70°
2°
+5°
-5°
2°

PAGE 14 ALMAC s.r.l.
1.10 Work diagrams
The input conditions that determine the working diagram of the machine in a given configuration
are:
1. Load in basket;
2. Lateral inclination of the tracked undercarriage (inclination less than 5° or more than
5°);
3. Longitudinal inclination of the tracked undercarriage (inclination between -15° and + 5°
or between + 5° and + 15°);
4. Extension of the right track (or "all extended" or "not all extended");
5. Extension of the right track (or "all extended" or "not all extended").
Depending on these input data, the maximum rotation angle of the bearing relative to the centred
column condition is determined.
The maximum rotation angle of the slewing ring is determined by the enabling of working sectors
whose limit angles are fixed values,i.e. they are not dependent on other parameters.
Case with both tracks fully extended.
CW
0 + 110°
0 - 110°
20°
45°
90°
110°
20°
45°
90°
110°

PAGE 15 ALMAC s.r.l.
Case with only one track fully extended.
Case with both tracks not fully extended.
Therefore, depending on the angle of rotation of the column and on the previous entry conditions,
the working diagram can be determined.
It is also possible, again for the entry conditions, that a diagram cannot be taken in a complete
way but is limited to the maximum angle of lifting of the boom or to movement of the Jib.
2°
2°

PAGE 16 ALMAC s.r.l.
1.10.1 Work diagrams with both tracks completely extended: Translation not allowed
1.10.1.1 Case 1: Lateral inclination of the carriage between +-5° longitudinal inclination
between +5° and -15°.
Three diagrams are shown for loads of between 0-80Kg (0-176.4 lbs), 110-140Kg (242.5-308.64 lbs),
200-230Kg (440.9-507.06 lbs).
Sectors 1-2-6-7
Characteristic dimensions
Maximum work height
A
m / ft
12.3 / 40.35
Maximum outreach with 230Kg in basket
B
m / ft
5.3 / 17.38
Maximum outreach with 140Kg in basket
C
m / ft
6.1 / 20.01
Maximum outreach with 80Kg in basket
D
m / ft
7 / 22.96
A
B
5°
-15°
D
C

PAGE 17 ALMAC s.r.l.
Sectors 3-4-5-8-9-10
Characteristic dimensions
Maximum work height with 140Kg (308.64 lbs) in basket
A
m / ft
12.1 / 39.69
Maximum work height with 230Kg (507.06 lbs) in basket
B
m / ft
12 / 39.37
Maximum outreach with 230Kg (507.06 lbs) in basket
C
m / ft
5 / 16.4
Maximum outreach with 140Kg (308.64 lbs) in basket
D
m / ft
5.7 / 18.7
Maximum outreach with 80Kg (176.37 lbs) in basket
E
m / ft
6.6 / 21.65
5°
-15°
A
D
E
B
C

PAGE 18 ALMAC s.r.l.
1.10.1.2 Case 2: Lateral inclination of the carriage greater than +-5° longitudinal inclination
between +5° and -15°.
Three diagrams are shown for loads of between 0-80Kg (0-176.4 lbs), 110-140Kg (242.5-308.64 lbs),
200-230Kg (440.9-507.06 lbs).
Sectors 1-2-6-7
Characteristic dimensions
Maximum work height with 140Kg (308.64 lbs) in basket
A
m / ft
12.3 / 40.35
Maximum work height with 230Kg (507.06 lbs) in basket
B
m / ft
11.1 / 36.41
Maximum outreach with 230Kg (507.06 lbs) in basket
C
m / ft
5.3 / 17.38
Maximum outreach with 140Kg (308.64 lbs) in basket
D
m / ft
5.3 / 17.38
Maximum outreach with 80Kg (176.37 lbs) in basket
E
m / ft
6.1 / 20.01
15°
-15°
B
C
D
E
A

PAGE 19 ALMAC s.r.l.
Sectors 3-4-5-8-9-10
Characteristic dimensions
Maximum work height with 140Kg (308.64 lbs) in basket
A
m / ft
12.2 / 40.02
Maximum work height with 230Kg (507.06 lbs) in basket
B
m / ft
11 / 36.09
Maximum outreach with 230Kg (507.06 lbs) in basket
C
m / ft
4.5 / 14.76
Maximum outreach with 140Kg (308.64 lbs) in basket
D
m / ft
5.3 / 17.38
Maximum outreach with 80Kg (176.37 lbs) in basket
E
m / ft
6.1 / 20.01
A
D
E
15°
15°
C
B

PAGE 20 ALMAC s.r.l.
1.10.1.3 Case 3: Lateral inclination of the carriage between +-5° longitudinal inclination
between +5° and +15°.
Three diagrams are shown for loads of between 0-80Kg (0-176.4 lbs), 110-140Kg (242.5-308.64 lbs),
200-230Kg (440.9-507.06 lbs).
Sectors 1-2-6-7
Characteristic dimensions
Maximum work height with 140Kg (308.64 lbs) in basket
A
m / ft
12 / 39.37
Maximum work height with 230Kg (507.06 lbs) in basket
B
m / ft
11.5 / 37.72
Maximum outreach with 230Kg (507.06 lbs) in basket
C
m / ft
5.3 / 17.38
Maximum outreach with 140Kg (308.64 lbs) in basket
D
m / ft
6.1 / 20.01
Maximum outreach with 80Kg (176.37 lbs) in basket
E
m / ft
7 / 22.96
Maximum boom lifting angle
F
°
75
F
B
C
A
DE
15°
5°