ALMACRAWLER JIBBI PRIMO Series User guide

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[phone]
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Sydney, NSW
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[phone]
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Derrimut, VIC
[phone]
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JIBBI
1250 EVO
PATENT PENDING
JIBBI 1890 PRIMO
Crawler Telescopic Boom

18m
14m
JIBBI 1890 PRiMO
FULL
ELECTRIC
DRIVE
Completely reimagined controller for a streamlined user
experience based on industry accepted standards and rental
sector needs. Two USB recharging stations available on each
controller.
working
height
travel
height
PRiMO
SELF-PROPELLED
SELF-LEVELLING
FULL ELECTRIC
PRiMO. The rst full electric, self-
levelling, tracked telescopic boom with
electric drive and fully removable power
pack.
Designed to eliminate jobsite
obstacles, with an 18m working height,
it can safely be driven up to 14m and
15° lateral and logitudinal inclination,
drastically enhancing eciency and
operator productivity.
Innite battery autonomy with the
innovative interchangeable, fully
removable Power Pack that can be
easily transported to allow recharge.
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18m
AES
ANTI-ENTRAPMENT
SYSTEM
WORK
LIGHTS
ATS
FULL ELECTRIC
REMOVABLE
POWER PACK
Lithium
330Ah 48V
Lithium
440Ah 48V
UAS
Lead acid
420Ah 48V
350 Kg 6,5 h
300 Kg 5,0 h
720 Kg 6,5 h
BATTERY TYPE
TIPO BATTERIA
WEIGHT
PESO
RECHARGE
RICARICA
The ATS zero maintenance track tensioning system is directly
connected to and controlled by the main hydraulic system.
The UAS sensors safeguard the aerial and travel operations by monitoring the
area in front and behind the tracks, on the tail swing, and above and below
the basket, preventing collisions with obstacles and offering pothole and
drop-off protection.
AUTOMATIC
TENSIONER
SYSTEM
LUCI OPERATIVE
ULTRASONIC
ANTI-COLLISION
SYSTEM
WITH COMPLETELY ELC
LTH
IP67
STANDARD STANDARD
Innite autonomy with our fully removable Power Pack with integrated forklift pockets,
a new and innovative power option. Each unit can be easily substituted and taken for
recharge off-site. Choose between interchangeable AGM or Lithium battery packs!
The AES anti-entrapment system
is designed to prevent serious injury by stopping the unit but
Work year-round in any condition
EV Type 2 110 / 220 VAC *
*AUTOMATIC CHARGING POWER SETTING ACCORDING TO MAINS
VOLTAGE
18m
AES
ANTI-ENTRAPMENT
SYSTEM
WORK
LIGHTS
ATS
FULL ELECTRIC
REMOVABLE
POWER PACK
Lithium
330Ah 48V
Lithium
440Ah 48V
UAS
Lead acid
420Ah 48V
350 Kg 6,5 h
300 Kg 5,0 h
720 Kg 6,5 h
BATTERY TYPE
TIPO BATTERIA
WEIGHT
PESO
RECHARGE
RICARICA
The ATS zero maintenance track tensioning system is directly
connected to and controlled by the main hydraulic system.
The UAS sensors safeguard the aerial and travel operations by monitoring the
area in front and behind the tracks, on the tail swing, and above and below
the basket, preventing collisions with obstacles and offering pothole and
drop-off protection.
AUTOMATIC
TENSIONER
SYSTEM
LUCI OPERATIVE
ULTRASONIC
ANTI-COLLISION
SYSTEM
WITH COMPLETELY ELC
LTH
IP67
STANDARD STANDARD
Innite autonomy with our fully removable Power Pack with integrated forklift pockets,
a new and innovative power option. Each unit can be easily substituted and taken for
recharge off-site. Choose between interchangeable AGM or Lithium battery packs!
The AES anti-entrapment system
is designed to prevent serious injury by stopping the unit but
Work year-round in any condition
EV Type 2 110 / 220 VAC *
*AUTOMATIC CHARGING POWER SETTING ACCORDING TO MAINS
VOLTAGE
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Technical data JIBBI 1890 PRiMO Dati tecnici
Max working height 17,90 m Altezza massima di lavoro
Max height basket oor 15,90 m Altezza piano calpestio
Max moving height 13,80 m Altezza di traslazione
Max outreach (load 140 kg) 9,92 m Sbraccio massimo (carico 140 Kg)
Max outreach (250 kg) 8,32 m Sbraccio massimo (carico 250 Kg)
Rotation angle +/- 190° Angolo di rotazione torretta
Basket size 1,80 x 0,70 m Dimensioni navicella
Basket rotation angle +/- 70° Angolo di rotazione navicella
Max basket capacity 250 Kg (2 p.) Portata massima in navicella
Length in stowed position 5,86 m Lunghezza richiusa
Width 2,20 m Larghezza
Min height in stowed position 2,16 m Altezza minima richiusa
Longitudinal leveling +/-15,6° Livellamento longitudinale
Lateral leveling +/-15,6 ° Livellamento laterale
Max gradeability 25° Pendenza massima superabile
Max side greadeability 25° Pendenza laterale massima
Drive speed (fast) 4,50 Km/h Velocità traslazione (veloce)
Drive speed while at high 0,60 Km/h Velocità traslazione in quota
Anti-Entrapment System Yes / Si Sistema anti-intrappolamento
Weight Pesi
ELC LTH
Trac load (Load in basket 140kg) 4,89 kN/m24,56 kN/m24,57 kN/m2Carico al suolo (Load in cesta 140kg)
Total weight ~6300 Kg ~5870 Kg ~5910 Kg Peso totale
Power Potenza
Main Power Source
Lead acid
power pack 420Ah-
48V
Lithium
power pack
330Ah-48V
Lithium
power pack
440Ah-48V
Alimentazione principale
Re-charging time - Output current 65A at
230V; 25A at 85V 6,5 h at 230V 5,0 h a 230V 6,5 h a 230V Tempo di ricarica - Corrente in uscita 65A a 230V; 25A a 85V
N°1 battery charger 85-265V 50/60Hz
65Ah max - Automatic setting Yes / Si N°1 battery charger 85-265V 50/60Hz 65Ah max - Regolazione automatica
N°2 Electric Gearmotors 7.5 kW 48V each
(IP67) Yes / Si N°2 Motoriduttori Elettrici 7,5 kW 48V ciascuno (IP67)
Eletric pump 4,5KW 48V Yes / Si Elettropompa 4,5KW 48V
Extras - On Demand Allestimenti a richiesta
Non-marking tracks Yes / Si Cingoli antitraccia
Kit Works Lights Yes / Si Kit luci di lavoro
Arctic lubricant for cold climate Yes / Si Kit lubricante per clima artico
Ultrasonic Anti-Collision System Yes / Si Sistema Anticollisione a Ultrasuoni
Simplify and centralize the management of all after-sales
activities, spare parts purchasing and warranty procedures.
Providing 24/7 access to all technical documents and tools
for daily management.
Manage all your ALMAC products in one single online portal.
MYALMAC
CONTROL
PANEL
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JIBBI 1890 PRiMO
REMOVABLE
POWER PACK
JIBBI 1890 PRiMO
REMOVABLE
POWER PACK
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265
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JIBBI PRIMO SERIES:
JIBBI 1890 PRIMO
USE AND MAINTENANCE
ENGLISH
Original Instructions
ALMAC S.r.l.
e-mail: [e-mail]
Phone [phone]
Fax. [phone]
Registered office
Viale Ruggeri 6 / A
42016 - Guastalla (RE) - Italy
Operational Headquarters
Via Caduti sul Lavoro 1
42012 - Viadana (MN) - Italy
EDITION: 02/2023

PAGE 2
DATE
REVISION DESCRIPTION
2023/01/09 •First issue of the document.
2023/02/01 •Various updates.

PAGE 3
SUMMARY
1GENERAL INFORMATION. ....................................................................................... 7
1.1 REGULATORY AND LEGAL ASPECTS. ............................................................................. 7
1.1.1 Documentation supplied................................................................................ 7
1.1.2 Notification of commissioning, first check, subsequent periodic checks and transfer of
ownership.......................................................................................................... 7
1.1.2.1 Notification of commissioning and first check (only for Italy). .....................................................8
1.1.2.2 Periodic checks following the first check. .............................................................................8
1.1.2.3 Transfers of ownership of the PLE. .....................................................................................8
1.1.3 Training, information and training of operators. .................................................. 9
1.1.4 Tests are carried out before delivery. ............................................................... 9
1.1.5 Warranty, Request for intervention under warranty and technical assistance. ............... 9
1.1.5.1 Warranty and disclaimer. ................................................................................................9
1.1.5.2 Request for intervention under warranty and technical assistance. ............................................. 10
1.2 DESCRIPTION AND INTENDED USE OF THE MACHINE. ............................................................11
1.3 OPERATING POSITIONS.........................................................................................13
1.3.1 Foot-driven use (function reserved for ALMAC authorized technicians). ......................13
1.4 POWER........................................................................................................13
1.5 USES NOT PERMITTED AND "DISEMBARKATION AT HIGH ALTITUDE". .............................................13
1.6 IDENTIFICATION................................................................................................14
1.7 DEFINITIONS AND LOCATIONS OF THE MAIN COMPONENTS.......................................................15
2TECHNICAL DATA, DIMENSIONS AND WORKING DIAGRAMS. ............................................ 17
2.1 JIBBI 1890 PRIMO...........................................................................................17
2.1.1 General technical data JIBBI 1890 PRIMO...........................................................17
2.1.2 Technical data JIBBI 1890 PRIMO version - LTH 330 battery. ....................................18
2.1.3 Technical data JIBBI 1890 PRIMO version - LTH 440 battery. ....................................19
2.1.4 Technical data JIBBI 1890 PRIMO version - ELC 420 battery. ....................................20
2.1.5 JIBBI 1890 PRIMO working diagrams (all versions).................................................21
2.1.5.1 Working diagrams. Maximum height and maximum outreach. Translation inhibited. ......................... 21
2.1.5.2 Working diagrams. Translation allowed. ............................................................................. 22
2.1.5.3 Access position and transport dimensions............................................................................ 22
2.1.5.4 Max height of walking surface for safety speed insertion (LOWERED TRAVEL POSITION). .................... 23
3SAFETY INFORMATION, OBLIGATIONS AND PROHIBITIONS. ............................................ 24
3.1 PERSONAL PROTECTIVE EQUIPMENT (PPE). ...................................................................24
3.1.1 Restraint / fall arrest device and platform anchoring points. ..................................24
3.2 SAFETY RULES. ................................................................................................25
3.2.1 General safety rules....................................................................................25
3.2.2 Handling and displacements ..........................................................................27
3.2.3 Stages of work...........................................................................................28
3.2.4 Wind action and Beaufort scale. .....................................................................30
3.2.5 Ground suitability and pressure to the ground of the machine. ................................31
3.2.5.1 Bearing capacity of the ground........................................................................................ 31
3.2.5.2 Ground inclination....................................................................................................... 33
3.2.6 Live power lines.........................................................................................34
3.3 IN CASE OF ACCIDENT..........................................................................................34
4INSTALLATION AND PRELIMINARY CHECKS. ............................................................... 35
4.1 FAMILIARIZATION. .............................................................................................35
4.2 PRE-USE CHECKS ..............................................................................................35
4.3 DEFECTS FOUND DURING PRE-USE CHECKS. ....................................................................36
5METHOD OF USE................................................................................................ 37
5.1 PLATFORM CONTROL STATION. ................................................................................37
5.1.1 Document compartment on the platform...........................................................37
5.1.2 Platform push-button panel protection cap........................................................37

PAGE 4
5.1.3 Push-button panel on the platform..................................................................39
5.1.3.1 "Dead man" system. ..................................................................................................... 40
5.1.3.1.1 Enabling commands by means of the ON button. ............................................................... 40
5.1.3.1.2 Enabling commands by foot pedal (OPTIONAL).................................................................. 40
5.1.3.2 Traction and steering controls......................................................................................... 41
5.1.3.2.1 Traction speed selector switch. ................................................................................... 42
5.1.3.2.2 Steering while moving............................................................................................... 43
5.1.3.2.3 Steering with single track control ................................................................................. 43
5.1.3.2.4 Countersteering. ..................................................................................................... 43
5.1.3.2.5 Traction and steering control with DYNAMIC LEVELLING and PROACTIVE LEVELLING functions. ......... 43
5.1.3.3 Manual control of turret levelling..................................................................................... 44
5.1.3.4 Platform handling (ascents, descents, rotations)................................................................... 45
5.1.3.4.1 Platform load selection. ............................................................................................ 45
5.1.3.4.2 Platform movement controls with PROACTIVE LEVELLING function. ......................................... 45
5.1.3.4.3 Ascent / Descent of the main boom............................................................................... 46
5.1.3.4.4 Rotation of the turret. .............................................................................................. 46
5.1.3.4.5 Extension / retraction of the telescopic boom. ................................................................. 46
5.1.3.4.6 Jib up/down. ......................................................................................................... 47
5.1.3.4.7 Rotation of the platform............................................................................................ 47
5.1.3.4.8 Manual adjustment of platform levelling......................................................................... 47
5.1.3.4.9 HOME button (AUTOSTOWING)..................................................................................... 47
5.1.3.5 Other functions and devices of the control panel. ................................................................. 48
5.1.3.5.1 Emergency stop. ..................................................................................................... 48
5.1.3.5.2 HORN button.......................................................................................................... 48
5.1.3.5.3 MODE button.......................................................................................................... 48
5.1.3.5.4 LIGHTS button........................................................................................................ 48
5.1.3.5.5 USB sockets and compartments for mobile phones. ............................................................ 48
5.1.3.5.6 Warning lights. ....................................................................................................... 49
5.1.4 Ultrasonic anti-crushing and anti-collision kits (OPTIONAL). ....................................52
5.1.4.1 Operator anti-crushing kit (OPTIONAL)............................................................................... 52
5.1.4.2 Platform anti-collision kit (OPTIONAL). .............................................................................. 53
5.1.5 "AES" anti-entrapment operator kit..................................................................53
5.1.6 Pot-hole and anti-collision turret kit (OPTIONAL).................................................54
5.1.6.1 Pot-hole kit (OPTIONAL)................................................................................................ 55
5.1.6.2 Turret anti-collision kit................................................................................................. 55
5.2 CONTROL STATION ON THE GROUND. ..........................................................................57
5.2.1 Main key switch / control station selector. ........................................................58
5.2.2 Command enable button "ON" and command enabled green indicator light. .................58
5.2.3 Emergency stop button. ...............................................................................58
5.2.4 Emergency Override Button with leaded protection..............................................59
5.2.5 Warning light............................................................................................59
5.2.6 “MODE” button..........................................................................................59
5.2.7 TURRET ROTATION/LEVELING buttons...............................................................60
5.2.8 TELESCOPIC EXTENSION/RETRACTION buttons. ....................................................60
5.2.9 BOOM UP/DOWN /TURRET LEVELLING buttons.....................................................60
5.2.10 JIB UP/DOWN buttons...............................................................................61
5.2.11 PLATFORM ROTATION buttons. ....................................................................61
5.2.12 PLATFORM LEVELLING buttons.....................................................................61
5.2.13 Circular display. .....................................................................................62
5.2.13.1 Main error messages..................................................................................................... 62
5.2.14 BATTERY CHARGER indicator light................................................................66
5.2.15 Movement and alarm buzzer.......................................................................66
5.2.16 Ground control station light. ......................................................................66
5.2.17 Programming and diagnostic connector. .........................................................66
5.3 ACCESS TO THE PLATFORM.....................................................................................67
5.4 STARTING THE MACHINE. ......................................................................................68
5.5 STOPPING THE MACHINE. ......................................................................................69
5.5.1 Normal shutdown. ......................................................................................69
5.5.2 Emergency stop. ........................................................................................69
5.6 END OF WORK. ................................................................................................69
5.7 QUICK REPLACEMENT OF THE BATTERY PACK. .................................................................70
6LOADING AND TRANSPORT. .................................................................................. 71