Aloxy Pulse v01 User manual

I_
505
_Aloxy Pulse
Instruction
Manual
EN
1
34
Aloxy Pulse v01
Instruction manual EN
EN

I_
505
_Aloxy Pulse
Instruction
Manual
EN
2
34
Instruction manual for the Aloxy Pulse v01
Language: English
Document identification: I_505_Aloxy Pulse Instruction Manual EN
Document name: I_505_Aloxy Pulse Operators Manual EN
Last revision: Jul 28, 2020
Manufacturer:
© Aloxy NV
Sint-Pietersvliet 7
2000 Antwerp
Belgium
TEL: [phone]
[email protected]
www.aloxy.io
© Copyright 2019 by Aloxy NV
Subject to changes without prior notice
This document is protected by copyright and describes the specifications and usage of the device.
The content of this document, whether whole or parts of it, may not be copied or reproduced
without prior approval by Aloxy NV.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
3
34
Table of Contents
1 LEGAL INFORMATION 5
2 INTRODUCTION 6
2.1 PURPOSE OF THIS DOCUMENTATION 6
2.2 PURPOSE 6
2.3 CHECKING THE CONSIGNMENT 7
3 FCC COMPLIANCE 7
3.1 MARKING LABEL 8
3.2 SECURITY INFORMATION 10
3.3 TRANSPORTATION AND STORAGE 10
3.4 NOTES ON WARRANTY 10
4 SAFETY INSTRUCTIONS 10
4.1 PRECONDITION FOR USE 10
4.2 WARNING SYMBOLS ON THE DEVICE 11
4.3 LAWS AND DIRECTIVES 11
4.4 CONFORMITY WITH EUROPEAN DIRECTIVES 11
4.5 IMPROPER DEVICE MODIFICATIONS 11
4.6 USE IN AREAS SUBJECT TO EXPLOSION HAZARD 11
5 INSTALLATION AND COMMISSIONING 12
5.1 DIMENSIONS 13
5.2 INSTALLING / MOUNTING 14
6 USAGE OF THE ALOXY PULSE 15
6.1 MOUNTING THE ALOXY PULSE TO AN INDUSTRIAL ASSET 15
7 INSPECTIONS AND MAINTENANCE 22
7.1 BASIC SAFETY INSTRUCTIONS 22
7.2 CLEANING THE ENCLOSURE 23
7.3 BATTERY REPLACEMENT 23
7.4 TO INSURE INGRESS PROTECTION IP69 25
8 DISPOSAL 26
8.1 TECHNICAL SUPPORT 26

I_
505
_Aloxy Pulse
Instruction
Manual
EN
4
34
9 TECHNICAL DATA 27

I_
505
_Aloxy Pulse
Instruction
Manual
EN
5
34
Before installing, configurating or operating the Aloxy Pulse or performing
any maintenance activities associated with it, read these instructions
carefully!
1 Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as
to prevent damage to property. The notices referring to your personal safety are highlighted in the
manual by a safety alert symbol, notices referring only to property damage have no safety alert
symbol. These notices shown below are graded according to the degree of danger.
Signal Words
The following signal words, as defined by the ANSI Z535.6 standard, are used in this
document.
󱛻󱛼󱛽 DANGER
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
󱛻
󱛼
󱛽
WARNING
WARNING indicates a
potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
󱛻󱛼󱛽 CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
NOTICE
NOTICE is used to address practices not related to
personal injury.
If more than one degree of danger is present, the warning notice representing the highest degree of
danger will be used. A notice warning of injury to persons with a safety alert symbol may also include
a warning relating to property damage.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
6
34
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for
the specific task in accordance with the relevant documentation, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are
capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of ALOXY products
󱛻
󱛼
󱛽
WARNING
ALOXY products may only be used for the applications described in the manual and in the relevant
technical documentation. If products and components from other manufacturers are used, these
must be recommended or approved by ALOXY. Proper transport, storage, installation, assembly,
commissioning, operation and maintenance are required to ensure that the products operate safely
and without any problems. The permissible ambient conditions must be complied with. The
information in the relevant documentation must be observed.
2 Introduction
2.1 Purpose of this documentation
This instruction manual includes specifications, installation, basic setup and configuration, and
maintenance and troubleshooting information for the ALOXY Pulse.
Do not install, operate, or maintain a ALOXY Pulse without being fully trained and qualified in valve, ,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage,
it is important to carefully read, understand, and follow all of the contents of this manual, including all
safety cautions and warnings. If you have any questions about these instructions, contact your ALOXY
sales office or Local Business Partner before proceeding.
See also
http://www.aloxy.io
2.2 Purpose
The Aloxy Pulse is a multi-purpose industrial Internet-of-Things device and platform that enables
numerous different applications. Typically, it will be attached to (industrial) assets such as valves,
motors, pumps or mobile vehicles to monitor their behavior and state based on its inertial sensors.
Depending on the use-case, the Aloxy Pulse can be programmed or configured to capture signals from
one of its embedded sensors, perform initial pre-processing of the measured data on its
microcontroller and wirelessly transmit the resulting data over one of the supported communication
networks.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
7
34
For instance, by attaching the Aloxy Pulse to the hand wheel or lever of a manual valve, it can monitor
the position (open or closed) of the valve in real-time. By attaching the Aloxy Pulse to rotating
equipment such as a motor or ventilation unit, it can monitor vibrations or ambient temperature and
in real-time send an alert when a certain threshold is exceeded.
The ALOXY Pulse is a wireless IOT sensor used for manual valve position monitoring in the following
Industries:
 Chemicals
 Oil and gas
 Energy production
 Food and beverages
 Pulp and paper
 Water/waste water
 Pharmaceutical industry
 Offshore plants
2.3 Checking the consignment
1. Check the packaging and the delivered items for visible damage.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
󱛻
󱛼
󱛽
WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
 Do not use damaged or incomplete devices.
󱛻󱛼󱛽 WARNING
This product is intended for a
specific temperature range and other application specifications. Failure
to adhere to these specifications could result in the malfunction of the product, property damage,
or personal injury.
3 FCC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with this instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
8
34
This product is an FCC approved device. Changes or modifications to the ALOXY Pulse that are not
expressly approved by the party responsible for compliance may void your authority to operate the
device.
3.1 Marking label
The identification label of the Aloxy Pulse is attached to the bottom of the device:
Name plate dimensions 67,2 mm (L) x 15.6mm (W)
European marking label
1
3
4
6
8
12
10
9
5
7
13
11
2

I_
505
_Aloxy Pulse
Instruction
Manual
EN
9
34
1. Manufacturer
2. Manufacturing QR code
3. Warning
4. Protection class
5. ATEX / IECEx marking for hazardous area
6. Permitted ambient temperature for the
hazardous area of the corresponding
temperature class
7. ATEX/IECEx marking for hazardous area
8. Serial number (Order code)
9. Product name, type and year of
manufacturing
10. Approvals
11. Conformity with country-specific
directives
12. Waste instructions
13. Consult operating instructions
USA & Canada marking label
1. Manufacturer
2. Manufacturing QR code
3. Conformity with country-specific
directives
4. FM / CSA marking for hazardous area
5. Protection class
6. Permitted ambient temperature for the
hazardous area of the corresponding
temperature class
7. Product name, type and year of
manufacturing
8. Serial number (Order code)
9. Consult operating instructions
10. Waste instructions
11. Place of manufacture
12. Warning
13. Canadian Compliance Statement
14. Industry of Canada (IC No)
15. FCC ID
16. FCC statement (there is no room for this
on the label)
This device complies with Part 15 class B Digital Device of the FCC rules. Operation is subject to the
following conditions: (1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.
1
3
4
6
9
13
10
5
7
15
2
8
14
12
11

I_
505
_Aloxy Pulse
Instruction
Manual
EN
10
34
3.2 Security information
ALOXY provides products and solutions with industrial security functions that support the secure
operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to
implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. ALOXY
products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
Systems, machines and components should only be connected to the enterprise network or the
internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls
and network segmentation) in place.
ALOXY products and solutions undergo continuous development to make them more secure. ALOXY
strongly recommends to apply product updates as soon as available and to always use the latest
product versions. Use of product versions that are no longer supported, and failure to apply latest
updates may increase customer’s exposure to cyber threats.
3.3 Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
 Keep the original packaging for subsequent transportation.
󱛻
󱛼
󱛽
CAUTION
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
 Provide additional packaging as necessary.
3.4 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of ALOXY as
well as the complete and solely applicable warranty conditions. Any statements regarding device
versions described in the manual do not create new warranties or modify the existing warranty.
The content reflects the technical status at the time of publishing. ALOXY reserves the right to make
technical changes in the course of further development.
4 Safety instructions
4.1 Precondition for use
This device left the factory in good working condition. In order to maintain this status and to ensure
safe operation of the device, observe these instructions and all the specifications relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols from
the device. Always keep the information and symbols in a completely legible state.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
11
34
4.2 Warning symbols on the device
Consult operating instructions
4.3 Laws and directives
Observe the test certification, provisions and laws applicable in your country during connection,
assembly and operation. These include, for example:
 National Electrical Code (NEC - NFPA 70) (USA)
 Canadian Electrical Code (CEC) (Canada)
Further provisions for hazardous area applications are for example:
 EN 60079-0
 EN IEC 60079-0
 EN 60079-11
4.4 Conformity with European directives
The CE marking on the device shows conformity with the regulations of the following European
guidelines:
Electromagnetic compatibility
EMC
2014/30/EU
Directive of the European Parliament and of the Council on the
harmonization of the laws of the Member States relating to
electromagnetic compatibility.
Atmosphère
explosible
ATEX
2014/34/EU
Directive of the European Parliament and of the Council on the
harmonization of the laws of the Member States relating to
equipment and protective systems intended for use in potentially
explosive atmospheres.
4.5 Improper device modifications
󱛻󱛼󱛽 WARNING
Improper device modifications Risk to personnel, system and environment can result from
modifications to the device, particularly in hazardous areas.
 Only carry out modifications that are described in the instructions for the device. Failure to
observe this requirement cancels the manufacturer's warranty and the product approvals.
4.6 Use in areas subject to explosion hazard
Qualified personnel for hazardous area applications
Persons who install, connect, commission, operate, and service the device in a hazardous area must
have the following specific qualifications:

I_
505
_Aloxy Pulse
Instruction
Manual
EN
12
34
 They are authorized, trained or instructed in operating and maintaining devices and systems
according to the safety regulations for electrical circuits, high pressures, aggressive, and
hazardous media.
 They are authorized, trained, or instructed in carrying out work on electrical circuits for
hazardous systems.
 They are trained or instructed in maintenance and use of appropriate safety equipment
according to the pertinent safety regulations.
5 Installation and commissioning
󱛻󱛼󱛽 WARNING
Install the equipment as per the NEC NFPA 70
1. Aloxy logo, Ex marking & NFC area: The Aloxy logo indicates the area of the Aloxy Pulse device that
can be scanned by an NFC reader or NFC-enabled smartphone or tablet.
2. Left LED: Multi-color LED light on the left-side of the device allowing to give a light signal to the
user
3. Left button: Left push button for configuration and operation actions
4. Top shell of the enclosure of the Aloxy Pulse device
5. Bottom shell of the enclosure of the Aloxy Pulse device
6. Mounting bracket: Detachable bracket for easy mounting of the device to any surface
7. Right LED: Multi-color LED light on the right-side of the device allowing to give a light signal to the
user
8. Right button: Right push button for configuration and operation actions. Contrary to the left
button, the right button can be recognized by the wave pattern on the button.
9. Release slot: Slot to unlock the Aloxy Pulse sensor from the mounting bracket.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
13
34
󱛻󱛼󱛽 WARNING
Please observe the corresponding safety instructions when working on manual valves in use.
󱛻󱛼󱛽 WARNING
Impermissible accessories and spare parts
Risk of explosion in areas subject to explosion hazard.
 Only use original accessories or original spare parts.
 Observe all relevant installation and safety instructions described in the instructions for the
device or enclosed with the accessory or spare part.
󱛻󱛼󱛽 WARNING
Mechanical impact energy
In order to ensure the degree of protection of the housing (IP69), protect the housing from
mechanical impact energy:
 ALOXY Pulse not greater than 2 Joule
5.1 Dimensions
The Aloxy Pulse has the following dimensions: length 88.5mm x with 41.2mm x height 50.3mm,
including the mounting bracket.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
14
34
The individual mounting bracket has the following dimensions: length 85.9mm x with 39.1mm x height
12.8mm:
The screw holes in the mounting bracket have a diameter of 5.4mm and are positioned at a distance
of 60mm:
5.2 Installing / mounting
󱛻󱛼󱛽 WARNING
Before mounting the ALOXY Pulse:
 Always wear protective clothing, gloves, and eyewear when performing any installation
procedures to avoid personal injury or property damage.
 Check with your process or safety engineer for any additional measures that must be taken
to protect against process media.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
15
34
󱛻󱛼󱛽 WARNING
Loss of explosion protection
The Aloxy Pulse can only be used within a process temperature range of -40°C ≤ Ta ≤ +70°C when
mounted on pipes or machines.
󱛻󱛼󱛽 CAUTION
Loss of type of protection
Damage to device if the enclosure is open or not properly closed. The type of protection specified
on the nameplate or in technical data is no longer guaranteed.
 Make sure that the device is securely closed.
NOTICE
Incorrect mounting
The device can be damaged, destroyed, or its functionality impaired through improper mounting.
 Before installing ensure there is no visible damage to the device.
 Mount the device using suitable tools.
NOTICE
Torque
on
screws
regarding
plastic
mounting bracket
Device damage. The maximum torque of the mounting plate must not be exceeded 1 Nm (0.73 ft lb).
6 Usage of the Aloxy Pulse
6.1 Mounting the Aloxy Pulse to an industrial asset
The Aloxy Pulse is only intended for fixed installations and NOT for portable use. Always follow EN-IEC
60079-14, local regulations and local codes of practice when using the Aloxy Pulse.
The Aloxy Pulse can be attached to any (industrial) asset using a variety of attachment methods such
as bolts, straps, magnets or glue. Following procedure must be followed precisely.
Step 1: Remove the Aloxy pulse device from the mounting bracket.
To remove the Aloxy Pulse device from its mounting bracket, put a screwdriver or similar tool in the
release slot to unlock the Aloxy Pulse device from the mounting bracket. Gently pull the device to the
left side while holding the mounting bracket in position and keeping the screwdriver inserted in the
release slot.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
16
34
Step 2: Attach the mounting bracket to the asset
Depending on the type of asset and surface, the mounting bracket offers several options to attach,
either directly using plastic / metal straps, bolts / screws (M5), magnets or glue, either by using an
external metal bracket in between the mounting bracket and the asset surface.
󱛻󱛼󱛽 CAUTION
Before sliding the Aloxy Pulse device in its mounting bracket after installation, ensure the
mounting bracket is firmly attached on the asset and does not move when putting force in any
direction.
NOTICE
When the Aloxy Pulse should measure a certain motion, for instance the motion of the hand
wheel of a manual valve to monitor the valve’s position, make sure that the Aloxy Pulse device is
attached to the moving part and follows the same motion as the part it is monitoring. No other
motions are allowed after installing the sensor!
NOTICE
The following installation examples ensure a correct fixation of the mounting bracket to the
surface of an asset. Depending on the formfactor of the asset and the use-case, certain
attachment methods are more suited than others. For instance, to monitor vibration, the Aloxy
Pulse should be firmly attached to the surface of the asset to follow the same vibration pattern,
hence, options using glue or clips are not well suited.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
17
34
A. Installation using double straps (metal or plastic) on a tube- or bar-shape surface:
This method ensures good, non-intrusive fixation of the Aloxy Pulse to an asset suitable for instance
for movement detection and vibration monitoring. Typical applications are manual valve position
monitoring by attachment to a valve lever or a spoke of the valve wheel, vibration monitoring of a
tube, asset tracking, etc.
For cable tie use for instance:
ALOXY article ID: 43361.186.047
CABLE TIE PLASTIC POLYAMIDE (NYLON) 6.6 UV-RESISTANT 186X4.7
Tensile strength (N) 220
󱛻󱛼󱛽 CAUTION
Premature aging of the tie rap
Only use tie raps that are UV resistant.

I_
505
_Aloxy Pulse
Instruction
Manual
EN
18
34
B. Installation using a generic external metal U-bracket on a U-clamp that can be
attached around a tube-shape surface:
NOTICE
Device damage.
Torque on screws regarding plastic mounting bracket. The maximum torque of the mounting plate
must not be exceeded 1 Nm (0.73 ft lb).
This method ensures good, non-intrusive fixation of the Aloxy Pulse to an asset suitable for instance
for movement detection and vibration monitoring. Typical applications are manual valve position
monitoring by attachment to a valve lever or a spoke or outer ring of the valve wheel, vibration
monitoring of a tube, etc.
C. Installation using M5 bolts or screws on a flat surface:
NOTICE
Device damage.
Torque on screws regarding plastic mounting bracket. The maximum torque of the mounting plate
must not be exceeded 1 Nm (0.73 ft lb).

I_
505
_Aloxy Pulse
Instruction
Manual
EN
19
34
Use M5 bolts or screws with a maximum head height of 4 mm, such as hexagon socket head (DIN
7984) cap screws with low head.
This method ensures excellent, but intrusive fixation of the Aloxy Pulse to an asset suitable for
instance for movement detection and vibration monitoring. Typical applications are manual valve
position monitoring by attachment to a flat valve lever or a flat spoke of the valve wheel, vibration
monitoring of the surface of rotating equipment, asset tracking of mobile vehicles, attachment to a
wooden surface, etc.
It is best to use the following bolts and nuts:
 LOW-BULB HEAD of max SCREW WITH HEXAGON SOCKET ISO 7380-1 STAINLESS STEEL A2
M5X10
 SELF-LOCKING HEXAGON NUT WITH PLASTIC WASHER DIN 985 STAINLESS STEEL (STAINLESS
STEEL) A2 M5
k (max.) 2.75 never more than 3,5mm!
D. Installation on a flat metallic surface using two magnets:
󱛻󱛼󱛽 CAUTION
The magnet material has been
specifically chosen to provide a long
-term stable magnetic field.
However, as with any magnet, care must be taken when handling the magnet assembly.
NOTICE
Device damage.
Torque on screws regarding plastic mounting bracket. The maximum torque of the mounting plate
must not be exceeded 1 Nm (0.73 ft lb).

I_
505
_Aloxy Pulse
Instruction
Manual
EN
20
34
This method ensures good, non-intrusive, rather temporary fixation of the Aloxy Pulse to a flat
metallic surface suitable for instance for movement detection and vibration monitoring. Typical
applications are temporary vibration monitoring of a rotating equipment, temporary asset tracking,
temperature monitoring around a motor, etc.
It is best to use the following magnets:
ALOXY Articel ID: ITN-25 M5 magnet
Strength ca. 14 kg (ca. 137 N)
E. Installation on a surface using double sided foam sticker:
This method ensures fair, non-intrusive fixation of the Aloxy Pulse to a flat asset surface suitable for
instance for movement detection and temperature monitoring. Typical applications are asset tracking,
temperature monitoring around a motor, etc.
F. Installation using an external metal bracket on the spindle of a multi-turn valve:
This method ensures excellent non-intrusive attachment of the Aloxy Pulse to the handwheel of a
multi-turn valve. A typical application is manual valve position monitoring of small multi-turn valves.