Alpha 178 User manual

Installation Guide
Alpha Instruments Model 178
Differential Pressure Transducers
EveryModel 178 has been tested and calibrated before shipment.
Alpha Instruments M178 pressure transducers sense differential or gauge (static) pressure and convert
this pressure difference to a proportional high level analog output for both unidirectional and bidirectional
pressure ranges. The standard output is 4 to 20mA.
Media Compatibility：
Model 178 transducers are designed to be used with air or non-conducting gases. Use with liquids or
highlycorrosive gases may damage the unit.
Environmental Requirement：
Operating Temperature 0 ～170oF (-18 ～77℃)
Compensated Temperature Range 35 ～170 oF (2 ～77℃)
Pressure Fittings：
The standard Model 178 is to be used with 3/16” I.D. push-on tubing. 8mm barbed brass pressure fittings
and other possible pressure fittings are optional. The positive (high) pressure port and the reference (low)
pressure port are labeled as " + "and "- " respectively. For best results(quick response), the suggested
length of 3/16” I.D. tubing is less than 82 feet (25 meters), 1/4” I.D. tubing is less than 246 feet (75
meters).
Electrical Installation(Current Output)：
The Model 178 is a two-wire loop-powered 4 to 20mA current output unit and delivers rated current into
anyexternal load of 0 to 800 ohms. The detachable terminal block accepts 16 to 26 AWG wires. It has
thedesignation of “+EXC” and“-EXC“ (See Diagram 1). The current flows into the“+EXC” terminal and
returns back to the power supply through the “-EXC“ terminal (See Diagram 2). The 178 can operate
from 16-32VDCpower supply. The factorycalibration is performed with a 24 VDC power supply and a
250ohmload.
Diagram 1Diagram 2
The below table shows the maximum wire and receiver resistances as a function of supplyvoltage.
Vmin VmaxRmin Rmax RL atSupply Voltage (Vs)
16 32 0 800 RL≤50(Vs-16)
For Example：Voltage is 24VDC，RL≤50(24-16)=400Ω，the load resistance should not exceed 400Ω。
Zero Calibration：
1. After 178 transducer is installed, keep power on for one minute or longer to eliminate the warm up
shift. Do not applypressure to either pressure port .
2. If the LCDshows “000”. Thereisno need to do the calibration.
3. If the LCD does not show “000”, press “Z” button down. Wait until the LCD shows “000” and 3 more
seconds. Release “Z” button.
The zero output should be:
Unidirectional Pressure Range: 4 mA.
Bidirectional Pressure Range: 12mA

RETURNING PRODUCTS FOR REPAIR：
Please contact Alpha Instruments before returning unit for repair to review information relative to your
application. The material should be carefully packaged and shipped prepaid to:
Alpha Instruments Inc.
468 Great Road
Acton, MA 01720, USA
Attn: Repair Department
To assure prompt handling, please supply the following information and include it inside the package or
returned material:
1Name and phone number of person to contact
2Full description of the malfunction
3Identify anyhazardous material used with product.
Notes: Please remove any pressure fittings and plumbing that you have installed and enclose any
required mating electrical connectors and wiring diagrams.Alpha Instruments will repair and return
of the unit as soon as possible. Non-warranty repairs will not be made without customer approval
and a purchase order to cover repair charges.
LIMITED WARRANTY AND LIMITATION OF LIABILITY：
Alpha Instruments warrants its products to the original consumer purchase for a period of three years
from the date of sale, as shown in Alpha Instruments’ shipping documents.
Within the warranty period, Alpha Instruments will repair or replace products found to be defective in
materials or workmanship free ofcharge, ifthe following conditions meet:
a) the product has not been subjected to abuse, neglect, accident, incorrect excitation, improper
installation or servicing.
b) the product has not been repaired or altered by anyone except Alpha Instruments.
c) the serial numberor date code has not been removed, defaced or otherwise changed.
d) Alpha Instruments is notified in advance of and the product is returned to Alpha Instruments
transportation prepaid.
Alpha Instruments’ liability for breach of warranty is limited to repair or replacement, or if the goods
cannot be repaired or replaced, to a refund of the purchase price. Alpha Instruments’ liability for all other
breaches is limited to a refund of the purchased price. In no instance shall Alpha be liable for incidental
or consequential damages arising from a breach of warranty, or from the use or installation of its
products.
No representative or person is authorized to give any warranty other than as set out above or to
assume for Alpha Instruments anyother liability in connection with the sale of its products.
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