HBM AD101B User manual

A1780-4.3 en/de/fr/it/es/it
AED...
Quick Start Guide
Kurzanleitung
Guide rapide
Guía rápida
Guida rapida
Digital Transducer
Electronics
Digitale
Aufnehmer-Elektroniken
Composants électroniques
de capteurs numériques
Electrónica de
transductores digitales
AED9101D
AED9501A
AED9201B
AED9301B
AED9401A

English Page 3 −22.................................................
Deutsch Seite 23 −42...............................................
Français Page 43 −64...............................................
Español Página 65 −84.............................................
Italiano Pagina 85 −106.............................................

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AED System Digital Transducer Electronics
A1780−4.3 en/de/fr/es/it HBM
1 Safety information 4...........................................
2 Description and appropriate use 6..............................
2.1 Configuration 7............................................
3 Cable connection via a PG gland 8..............................
4 Serial communication via the RS485 interface 9..................
5 HBM software program 10.......................................
6 Mechanical construction of the basic devices 11..................
6.1 AED9101D basic device 11..................................
6.2 AED9201B basic device 12..................................
6.3 AED9301B basic device 13..................................
6.4 AED9401A basic device 14..................................
6.5 AED9501A basic device 15..................................
7 Specifications 16...............................................
7.1 AD101B amplifier board specifications 16......................
7.2 AD103C amplifier board specifications 17......................
7.3 AED9101D basic device specifications 18.....................
7.4 AED9201B basic device specifications 19......................
7.5 AED9301B basic device specifications 20......................
7.6 AED9401A basic device specifications 21......................
7.7 AED9501A basic device specifications 22......................

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1 Safety information
In addition to the instructions below, please note and comply with the de-
tailed safety information and specifications in the individual device docu-
mentation.
Important information
The device must not be modified from the design or safety engineering point of
view except with our express agreement. Any change shall exclude all liability
on our part for any damage resulting therefrom.
Repair is specifically forbidden. Repairs must only be carried out by HBM.
All the factory settings are stored at the factory so that they are safe from
power failure and cannot be deleted or overwritten. They can be reset at any
time by using the command TDD0 .
The production number set at the factory must not be changed.
The transducer connection must always be assigned. It is essential for a
bridge model to be connected up for operation.
General dangers of failing to follow the safety instructions
The HBM components in the measurement chain are state-of-the-art and fail-
safe. The components can give rise to remaining dangers if they are inap-
propriately installed and operated by untrained personnel.
Everyone involved with the installation, commissioning, maintenance or repair
of the components must have read and understood the Operating Manual and
in particular the technical safety instructions.
There are not normally any hazards associated with this product, provided the
notes and instructions for project planning, assembly, appropriate operation
and maintenance are observed.
It is essential to comply with the safety and accident prevention regulations
specific to the particular application
Installation and start-up must only be carried out by suitably qualified person-
nel.

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Do not allow the equipment to become dirty or damp.
During installation and when connecting the cables, take action to prevent
electrostatic discharge as this may damage the electronics.
The required power supply is an extra-low voltage with safe disconnection from
the mains.
When connecting additional devices, comply with the appropriate safety re-
quirements.
Shielded cables must be used for all connections. The screen must be con-
nected extensively to ground on both sides. The power supply and digital I/O
connection cables only need to be shielded if the cables are longer than 30 m
or are routed outside closed buildings.

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2 Description and appropriate use
AED transducer electronics must only be used for measurement tasks with
strain gage full bridge transducers and directly associated control and regula-
tory tasks. Use for any purpose other than the above shall be deemed to be in-
appropriate.
In the interests of safety, the transducer electronics should only be operated as
described in the Operating Manual. It is also essential to observe the appropri-
ate legal and safety regulations for the application concerned during use. The
same applies to the use of accessories.
AED9x01 digital transducer electronics are part of the AED component family
that digitally conditions signals from mechanical measurement sensors and
networks them with bus capability. These include the digital amplifier board,
basic devices with an RS-232, RS-485, PROFIBUS DP, the CANopen or Devi-
ceNet interface and intelligent sensors with integrated signal conditioning. The
purpose of these components is to directly digitize and condition the measure-
ment signals at the transducer location.
The AD103C amplifier board can be installed in AED9x01x1) basic devices. It
provides mechanical protection, shields the amplifier board (EMC protection)
and allows you to select the serial interfaces, as well as implementing electrical
isolation appropriate to type.
1) AED9401A and AED9501A to be equipped with AD103C only

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2.1 Configuration
Basic device,
type Interfaces Inputs / outputs Amplifier to install
AED9101D RS232, RS485 Trigger input
AD103C
AED9201B RS232, RS485 Digital I/O
(electrically
isolated)
AED9301B PROFIBUS Digital I/O
(electrically
isolated)
AED9401A CANopen or
DeviceNet Digital I/O (electrically
isolated)
AED9501A CANopen or
DeviceNet Trigger input
Digital inputs and outputs allow:
•processes to be controlled via four limit values
•triggered measured values to be determined (MAV) and
•a filling or dosing process to be controlled.
•A diagnostic function has been built into the AD103C to analyze dynamic
measurement. This function includes a memory for 512 (binary) measured
values and associated status information. Different recording modes are
available so that the processes can be analyzed without interrupting mea-
surement.

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3 Cable connection via a PG gland
Only a connecting cable with a screen grounded on both sides (and metal con-
nectors) should be used as the connecting cable between the AED9x01A and
its partner device. Bring the screen extensively into contact on both sides at
the PG gland and at the metal shell of the connector. If the partner device does
not have a metal connector, connect the cable shielding extensively to ground.
If there are vast differences between the ground potential of the AED and its
partner device, a potential equalization line must be provided in addition.
1
2
3
4
Remove the outer sheath
of the cable to the required
length of wire L.
Push the screwed cable
gland with the gasket and
thrust collars over the end
of the cable.
Fan out the cable shielding
radially.
Push the ground sleeve
between the wires and the
cable shielding until it
comes to a stop, press the
shielding to the sleeve
flange, cut off any excess.
Strip the insulation from the
wire ends and tin them.
Shorten the cable shielding
and tin the stranded wires.
Push the cable through the
intermediate supports on
the casing until it comes to
a stop, bring the screwed
cable gland forward and
screw down tightly.
Fig. 1: Cable connection via a PG gland

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4 Serial communication via the RS485 interface
Fig. 2: HBM SC232/422B interface converter
The HBM program includes an interface converter (part no. 1-SC232/422B),
which allows an RS-485 bus to be connected to an RS-232 interface.

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5 HBM software program
HBM provides a panel program for setting up the AED:
AED_Panel32 (from Version 3.0.0)
for PROFIBUS connection to a PC:
Adapter CP5511, CP5611 (Siemens)
for CAN / DeviceNet connection to a PC:
PCAN = USB adapter (PEAK-System Technik)
Please take note of the readme.txt files.
The program can be found on the CD-ROM ”1-FIT-AED-DOC” or under
www.hbm.com −Products & Service −Software
Fig. 3: AED_Panel32 program screen display

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6 Mechanical construction of the basic devices
Amplifier boards are designed as a plug-in board and plug into the carrier
board in the basic device via a 25–pin sub-D connector. The basic device con-
tains the terminals for the transducer, power pack and interface connections,
the slide switch for interface selection and the voltage stabilizer. The connec-
tion cables exit the casing via PG glands on the side.
A connection diagram is attached inside the lid of the each basic device. When
making the connections, ensure that the wires of the cable do not protrude be-
yond the connection terminals (risk that loops may form). Make sure that the
cable shielding is properly connected to the PG gland (see Figure 1).
6.1 AED9101D basic device
The AED9101D basic device extends the functionality of the AD amplifier
board and provides:
•mechanical protection (IP65)
•a slot for the AD103C amplifier board
•a voltage supply for the amplifier board and transducer excitation (5 VDC)
•total transducer bridge resistance 40 Ω... 4000 Ω
•a choice of RS-422, RS-485 and RS-232 serial interfaces
•a digital input
•EMC protection
Load cell
connections
Interface
settings RS-485 bus
termination
Interface, voltage supply,
trigger input, Diagnostic
Connection for
amplifier
Fig. 4: Mechanical construction of the AED9101D (for pin assignment and setup, see sticker in lid)

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6.2 AED9201B basic device
The AED9201B basic device extends the functionality of the AD amplifier
board and provides:
•mechanical protection (IP65)
•a slot for the AD103C amplifier board
•a voltage supply for the amplifier board and transducer excitation (5 VDC)
•total transducer bridge resistance 80 Ω...4000 Ω
•a choice of RS-485 (4-wire) and RS-232 (electrically isolated from the ampli-
fier) serial interfaces
•two digital inputs and six digital outputs (electrically isolated from the ampli-
fier)
•EMC protection
Connection for amplifier Connections for digital I/O
Transducer
connection
Interface
changeover switch Connections for power supply and interface
Fig. 5: Mechanical construction of the AED9201B (for pin assignment and setup, see sticker in lid)

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6.3 AED9301B basic device
The AED9301B basic device extends the functionality of the AD amplifier
board and provides:
•mechanical protection (IP65)
•a slot for the AD103C amplifier board
•a voltage supply for the amplifier board and transducer excitation (5 VDC)
(electrically isolated)
•total transducer bridge resistance  80 Ω ... 4000 Ω
•a PROFIBUS interface (electrically isolated from the amplifier and from the
digital inputs / outputs)
•two digital inputs and four digital outputs (electrically isolated from the ampli-
fier and from PROFIBUS)
•EMC protection
Connector for
amplifier
Voltage supply
and digital I/O
PROFIBUS
light-emitting
diodes
Transducer
connection Address settings PROFIBUS connection Diagnostics bus
Bus termination and diagnostics switch
Fig. 6: Mechanical construction of the AED9301B (for pin assignment and setup, see sticker in lid)

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6.4 AED9401A basic device
The AED9401A basic device extends the functionality of the AD amplifier
board and provides:
•mechanical protection (IP65)
•a slot for the AD103C amplifier board
•a voltage supply for the amplifier board and transducer excitation (5 VDC)
(electrically isolated)
•total transducer bridge resistance  80 Ω ... 4000 Ω
•an interface for CANopen and DeviceNet (electrically isolated from the am-
plifier)
•two digital inputs and four digital outputs (electrically isolated from the ampli-
fier)
•EMC protection
Digital
inputs
LED
Power supply
Bus CAN/
DeviceNet
Diagnostic
Bus
Bus disconnection
Bus
termination
Load cell
connection
Power sup-
ply
Digital
outputs
Bus select.
CAN Bus
DeviceNet
Connector
for amplifier
Fig. 7: Mechanical construction of the AED9401A (for pin assignment and setup, see sticker in lid)

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6.5 AED9501A basic device
The AED9501A basic device extends the functionality of the AD amplifier
board and provides:
•mechanical protection (IP65)
•a slot for the AD103C amplifier board
•a voltage supply for the amplifier board and transducer excitation (5 VDC)
(electrically isolated)
•total transducer bridge resistance  80 Ω ... 4000 Ω
•an interface for CANopen and DeviceNet (electrically isolated from the am-
plifier)
•Diagnostic bus
•Digital input IN1
•EMC protection
Load cell
connection
Amplifier connection
AD103C Interface
settings
Interface, power supply
and trigger input terminals
Bus termination
Fig. 8: Mechanical construction of the AED9501A (for pin assignment and setup, see sticker in lid)

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7 Specifications
7.1 AD101B amplifier board specifications
Type AD101B
Accuracy class (with int. calibration) 0.015
Number of trade values, acc. to
EN 45501 (R76) d 6000
Input sensitivity μV/e 1
Measuring range mV/V ±2.0
Input signal range ±3.0
Measuring signal resolution, max. bit 20 (at 1 Hz)
Measuring rate (depending on output
format and baud rate) Hz
600 ... 4.7
Cut-off frequency of the digital filter
(−3 dB), adjustable 40 ... 0.25
Bridge excitation voltage UB
(Excitation from supply voltage) VDC 5 ... 10 (= supply voltage!)
Measuring signal input, Strain gage
transducers (Full bridge)
Transducer connection
Input resistance (differential)
Ω
MΩ
≥40...40001)
6-wire circuit
>15
Transducer cable length m≤100, in case of calibration incl. cable
Interface cable length RS-232 m≤15 (25 pol. female connector)
Calibration signal mV/V 2±0.01 %
Temperature stability of the calibr. signal ppm/°C≤2.5
Linearity error (related to full scale) %±0.01
Temperature effect on
zero point (related to full scale)
measuring sensitivity (rel. to actual value)
%/10K typ. ±0.005; max. 0.01
typ. ±0.005; max. 0.01
Interface RS-232
Baud rate, adjustable bit/s 1200 ... 38400
Supply voltage VDC 5 ... 10
residual ripple ≤10 mV (p.p.)
Current consumption (without load cell) mA ≤80
Temperature range:
Nominal temperature
Service temperature
Storage temperature
°C [°F] −10...+40 [+14...+104]
−20...+60 [−4...+140]
−25...+85 [−13...185]
Dimensions mm 93 x 53 x 17
Weight, approx. g 40
Degree of protection according to
EN 60529 (IEC 529) IP00
1) Depending on the external supply voltage
Not intended for use with AED9401A, AED9501A and CANopen/DeviceNet com-
munication.

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7.2 AD103C amplifier board specifications
Type AD103C
Accuracy class 0.01
Number of trade values, accord. to EN 45
501 (R76) e10 000
Input sensitivity μV/e 0.5
Measuring range mV/V ±2.0
Input signal range, max. ±3.0
Measuring signal resolution, max. bit 24
Measuring rate (depending on output
format and baud rate) Hz
1200 ... 4.7
Cutt-off frequency of the digital filter
(−3 dB), adjust. 200 ... 0.25
Bridge excit. voltage UB(Excit. from supply
voltage) VDC 5 ±5 % (= supply voltage)
Measuring signal input, SG transducer
(Full bridge)
Transducer connection
Input resistance (differentiell)
Ω
MΩ
≥40...40001)
6-wire circuit
>15
Transducer cable length m≤100, calibration incl. cable
Interface cable length RS-232 m≤15 (25-pol. Sub-D-female connector)
Calibration signal mV/V 2±0.01 %
Temperature stability of the calibration
signal ppm/°C≤2.5
Linearity deviation (related to full scale
value) %±0.002
Temperature effect on
zero point (related to full scale value)
measuring sensitivity (related to actual
value)
%/10 K typ. ±0.0025; max. 0.005
typ. ±0.0025; max. 0.005
Interface RS-232
Baud rate, adjustable bit/s 1200 ... 115 200
Diagnostics interface (RS-232)
Protocol
Baud rate
Node address
Length of interface cable, max.
kbit/s
m
ASCII/Binary
38.4
0...89
≤15
Supply voltage VDC 5 ±5 %; Residual ripple ≤10 mV (p.p.)
Current consumption (wthout load cell) mA ≤90
Nominal temperature range
Operating temperature range
Storage temperature range °C [°F]
−10 ... +40 [14...104]
−20 ... +60 [−4...140]
−25 ... +85 [−13...185]
Dimensions (LxWxH) mm 93 x 53 x 17
Weight, approx. g 40
Degree of protection to EN60529
(IEC 529) IP00
1) Depending on the external customer side supply voltage or from the basic unit

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7.3 AED9101D basic device specifications
Type AED9101D
Measuring amplifier AD103C
Measurement signal input mV/V ±3, nominal ±2
Transducer connection
SG transducer (full bridge)
Transducer connection type
Length of transducer cable
Bridge excitation voltage
Ω
m
VDC
40 …4000
6-wire circuit
≤100
5
Interfaces
Hardware (selected by slide-switch)
Length of communications cable RS232
RS422, RS485
Max. number of bus nodes (RS485)
m
m
RS232, RS422, RS485
≤15
≤1000
32
Diagnose bus (RS-485 2-wire)
Protocol
Baud rate, max.
Node address
Length of communications cable, max.
kbit/s
m
ASCII/binary
38,4
0 …89
1000
Trigger input
Input voltage range, LOW
Input voltage range, HIGH
Input voltage range at High level = 30 V
V
V
mA
0 …1
2 …30
< 3
Power supply
Supply voltage
Current consumption (without load cell) VDC
mA
10 …30
≤100 1)
Temperature range
Nominal (rated) temperature
Operation temperature
Storage temperature
°C −10 …+40
−20 …+60
−25 …+85
Dimensions mm 190 x 65 x 40
Weight, approx. g440 (without AD10x)
Degree of protection per EN 60529 (IEC 529) IP65
1) Current consumption: ≤100 mA + Excitation voltage UB= 5 V
Bridge resistance RB

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7.4 AED9201B basic device specifications
Type AED9201B
Measuring amplifier AD103C
Measuring signal input mV/V ±3, nominal ±2
Transducer connection:
Strain gage transducer (full bridge)
Transducer connection
Transducer cable length
Bridge excitation voltage
Ω
m
VDC
≥80...4000
6-wire circuit
≤100
5
Interfaces:
Hardware (select. via slide switch)
Interface cable length RS-232
RS-485
Max. number of bus members
m
m
RS-232, RS-485 (4 wire)
≤15
≤1000
90
Control inputs (electrically isolated):
Number
Input voltage range, LOW
Input voltage range, HIGH
Input current, typ., HIGH-level = 24 V
Insulation voltage, typ.
V
V
mA
VDC
2
0...5
10...30
typ. 12
500
Control outputs 1) (electric. isolated):
Number
Output current at LOW level (IOUT)
Output voltage HIGH level (UOUT)
Output current, max. (IOUTmax)
Insulation voltage, typ.
mA
V
mA
VDC
Supply from supply voltage
4
<2
>15 at Imax
< 500, per output
500
Diagnostics bus:
Protocol
Baud rate, max.
Node address
Length of Interface cable, max.
kbit/s
m
ASCII/Binary
38.4
0 ... 89
1000
Supply:
Supply voltage (DC), nominal
Supply voltage (DC), minimal
Current consumption (without load
cell and Output current)
V
V
mA
18...30
15
≤175 2)
Temperature range:
Nominal temperature
Operating temperature
Storage temperature
°C[°F] −10...+40 [+14...+104]
−20...+60 [−4...+140]
−25...+85 [−13...+185]
Dimensions mm 195 x 100 x 70
Weight, approx. g925 (without AD10x)
Degree of protection
according to EN 60529 (IEC 529) IP65
1) Depending on the external supply voltage
2) Current consumption: ≤175 mA + Supply voltage UB= 5 V
Bridge resistance RB+ ∑Iout 1...6

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7.5 AED9301B basic device specifications
Type AED9301B
Measuring amplifier AD103C
Measuring signal input mV/V ±3, nominal ±2
Transducer connection:
Strain gage transducer (full bridge)
Transducer connection
Transducer cable length
Bridge excitation voltage
Ω
m
VDC
≥80...4000
6-wire circuit
≤100
5
PROFIBUS DP:
Protocol
Bit rate, max.
Subcriber adress, set by rotary switch
Interface cable length PROFIBUS
Mbit/s
m
PROFIBUS-DP Slave, acc. to DIN 19245-3
12
3...99
1200 (at 9.6 / 19.2 / 93.75 kbit/s)
1000 (at 187.5 kbit/s)
400 (at 500 kbit/s)
200 (at 1.5 Mbit/s)
100 (at 12 Mbit/s)
Diagnostics bus:
Protocol
Baud rate
Node address
Length of Interface cable, max.
kbit/s
m
ASCII/Binary
38.4
0 ... 89
1000
Control inputs (electrically isolated):
Number
Input voltage range, LOW
Input voltage range, HIGH
Input current, typ., HIGH−level = 24V
Insulation voltage, typ.
V
V
mA
VDC
2
0...5
10...30
12
500
Control outputs 1) (elect. isolated):
Number
Max. output current Imax per output
Short circ.cur., typ., Ub=24V; RL<0.1Ω
Short circuit duration
Input current at LOW level
Output voltage HIGH level
Insulation voltage, typ.
A
A
mA
V
VDC
Supply from supply voltage
4
0.5
0.8
Unlimited
<2
>15 at Imax
500
Supply:
Supply voltage
Current consumption (withload cell,
RB = 80 Ω, and addit. output current
of control output Iout 1...4)
VDC
mA
18...30
≤250 2)
Temperature range: Nom. temperat.
Operating temperature
Storage temperature
°C
[°F]
−10...+40 [+14...+104]
−20...+60 [−4...+140]
−25...+85 [−13...+185]
Dimensions mm 195 x 100 x 70
Weight, approx. g925 (without AD10x)
Degree of protection according to EN
60529 (IEC 529) IP65
1) Depending on the external supply voltage
2) Current consumption at 18 V−Supply:  250 mA + IOUT 1...4
at 24 V−Supply:  200 mA + IOUT 1...4
at 30 V−Supply:  170 mA + IOUT 1...4
IOUT 1...4 = Current of the control outputs