Always On 825433 00861 User manual

M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc
AC/DC Din Rail UPS System
Single Phase Input, Single Phase Output
Uninterruptible
Power
Supply
600VA UPS System – AC/DC Din Rail Mount
Line Interactive (PWM): 600VA
User Manual

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc
SAVE THESE INSTRUCTIONS
This manual contains important instructions for the DR UPS systems and should be followed during
installation and maintenance of the UPS and batteries.
The UPS contains voltages that are potentially hazardous. Please contact our dealers or qualified
personnel for service.
Servicing of the batteries should be performed or supervised by personnel knowledgeable with
batteries and the required precautions. Keep unauthorized personnel away from batteries.
When replacing batteries, replace with the same model number, type and rating.
CAUTION: Do not dispose of battery or batteries in a fire. The batteries may explode.
CAUTION: Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
CAUTION: A battery can present a risk of electrical shock and high short circuit current. The
following precautions should be observed when working on or with the batteries.
−Remove watches, rings, or other metal objects.
−Use tools with insulated handles.
−Wear rubber gloves and boots.
−Do not lay tools or metal parts on top of batteries.
−Disconnect charging source prior to connecting or disconnecting battery terminals.
−Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of
ground. Contact with any part of a grounded battery can result in electric shock. The likelihood
of a shock will be reduced if grounds are removed during installation and maintenance
(applicable to a UPS and a remote battery supply not having a grounded supply circuit).
CAUTION: To ensure the safety and performance of the UPS, never load the UPS with a hair
dryer, heater, laser printer or other types of inductive loads.

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc
INTRODUCTION__________________________________________________________________1
SAFETY INSTRUCTIONS __________________________________________________________2
PRESENTATION__________________________________________________________________3
Side Panel_______________________________________________________________________________________3
Input and Output Terminal Block Connections________________________________________________________4
INSTALLATION __________________________________________________________________4
Unpacking and Inspection _________________________________________________________________________4
Placement_______________________________________________________________________________________4
Connect to Utility_________________________________________________________________________________4
Charging the Battery______________________________________________________________________________4
Connecting the Loads _____________________________________________________________________________4
OPERATION _____________________________________________________________________5
Switching “On” the UPS___________________________________________________________________________5
Switching “Off” the UPS___________________________________________________________________________5
Self-Test ________________________________________________________________________________________5
Silence the Alarm_________________________________________________________________________________5
Cold Start_______________________________________________________________________________________5
Shutdown Mode__________________________________________________________________________________5
Green Function __________________________________________________________________________________6
AUDIBLE ALARM_________________________________________________________________6
Back-Up (Slow Alarm) ____________________________________________________________________________6
Low Battery (Rapid Alarm) ________________________________________________________________________6
Overload (Continuous Alarm) ______________________________________________________________________6
BATTERY REPLACEMENT_________________________________________________________7
TROUBLESHOOTING _____________________________________________________________8
General Problems ________________________________________________________________________________8
STORAGE________________________________________________________________________9
Storage Conditions _______________________________________________________________________________9
Extended Storage_________________________________________________________________________________9
SPECIFICATIONS _______________________________________________________________10
DC Power Supply Specifications:___________________________________________________________________10
CONTACT INFORMATION________________________________________________________11
Additional Purchases or Upgrades__________________________________________________________________11
QA / Warranty Questions_________________________________________________________________________11
Software Questions ______________________________________________________________________________11

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 1
INTRODUCTION
The AC/DC UPS DR is a Line Interactive UPS system that includes the newest and latest
technology enhancements. The Line Interactive technology with AVR function (on-line voltage
boost-up & buck-down) allows for a wide input voltage range of 90 to 150VAC. The AC/DC UPS
DR is ideal protection for modern point of sale equipment. With the utility power connected, the
charger begins to operate immediately, charging the battery. After the UPS has been turned “On” it
will protect the load from transients, spikes and other power aberrations. In the event of a blackout
(or sever brownout) the UPS will automatically switch to back-up mode and maintain power to the
load until the utility is restored or the battery reaches a low voltage state. The Low Battery
indicator will turn “On” if and when the battery needs replacement. Also included, with our UPS
systems, is a cyclic self-testing function to verify both the operation of the UPS and the condition
of the battery.
The integrated DC power supply and terminal block configuration allows for complete versatility for
today’s Din Rail equipment.
Note: Interference to radio/TV might occur in a particular installation. If this UPS causes
interference to radio or television reception, which can be determined by turning the UPS off
and on, the user is encouraged to try to correct the interference by one or more of following
measures:
1. Connect the equipment to an outlet on a circuit different from that to which the receiver is
connected.
2. Increase the separation between the equipment and the receiver.
3. Re-orientate the receiving antenna.

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 2
SAFETY INSTRUCTIONS
1. The UPS has its own internal energy source (battery), therefore the output receptacles may have
electricity present even though the UPS is disconnected from the utility power.
2. The DC voltage provided from the internal battery is 12VDC.
3. Isolated Ground Wire refers to the bare wire connecting electrical equipment to ground. The
isolated ground wire (green or green with yellow stripe) must meet national wire
requirements.
4. The power plug to connect with the UPS has to be equipped with a ground plug.
5. Battery must be replaced or serviced by qualified, knowledgeable, personnel.
6. Replacement battery must be the type, quantity and configured the same as the original(s).
7. To avoid explosions, keep open flame and other heat emitting sources away from battery.
8. Do not disassemble or damage the battery. The electrolyte is toxic and especially harmful to
the eyes and skin.
9. The battery contains high voltages and currents that are dangerous. To maintain secure
operation and performance of the UPS, the user must exercise basic and regular maintenance.
Please follow the precautions below:
-Do not remove the UPS cover unless authorized by factory. Removing the cover will
void the warranty.
-The UPS can only be connected to a 2-pole/3 wire plug.
-Do not install the UPS in an environment with excessive humidity.
-Do not allow liquids or foreign objects to get inside the UPS.
-Allow for air circulation through the UPS. A minimum clearance of 10cm is required on
all sides.
-Do not load the UPS with appliances such as a hair dryer, heater, vacuum, kettle, etc.
-Keep the UPS away from direct sunlight and heat-emitting sources.
-Install the UPS as close as possible to the load for maximum protection.
10. Storage Requirements
-Recharge the UPS batteries every 6 months for no less than 8 hours at a time.
-Under a high ambient temperature environment, recharge the UPS batteries every 3
months for no less than 8 hours at a time
11. High Voltage Risk:
-High voltages might exist between the battery terminal and the grounding system, if the
battery circuit has not been disconnected from the UPS circuit. Please check this voltage
before connecting.
-Disconnect the battery wires before proceeding with maintenance. High voltages may be
present between the UPS internal components and battery even after the input power is
disconnected.

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 3
ON/OFF
Always "On" UPS Systems Inc
QC Passed
LNGLNG+-
AC Input AC Output DC Out
PRESENTATION
Side Panel
1. “ON-LINE / BACKUP / OVERLOAD" indicator (GREEN LED)
2. "ON/OFF/TEST/SILENCE" button
Press and hold the button for more than 3 seconds to turn the UPS “ON” or “OFF”, press and hold
the button less than 1 second to activate a self-test, or silence the back up alarm.
3. Breaker
4. AC Input Terminal Block
5. AC/DC Output Terminal Block
Side Panel of Din Rail Mount UPS
5
3
2
1
4

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 4
Input and Output Terminal Block Connections
Side Mount Input and Output Terminal Blocks
INSTALLATION
Unpacking and Inspection
Examine the packaging for damage. Inform the carrier immediately if and/or when damage is
noticed. Retain the packaging for future use.
Placement
Install the UPS in a protected area with adequate air flow and free of excessive dust. Do not operate the
UPS where the temperature and humidity is outside the specified limits.
Connect to Utility
Connect the AC input power connector (Included) to utility power.
Charging the Battery
The UPS charges its battery whenever the UPS is in LINE mode. For best results, charge the battery
for 4 hours initially before connecting the load.
Connecting the Loads
Plug the loads into the output connectors on the rear of the UPS. To use the UPS as a master on/off
switch, make sure all of the loads plugged into the UPS are switched on.
L N G
AC INPUT L N G
AC OUTPUT + -
D
C
OU
T

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 5
OPERATION
Switching “On” the UPS
With the UPS plugged in, and utility power present, press and hold the On/Off/Test/Silence Button
more than 3 seconds or until the "LINE NORMAL" LED is lit, this will switch the UPS “On”. The
UPS will perform a self-test every time it is turned “On”.
Note:When switched off, and still plugged into utility, the UPS maintains the battery charge and
will respond to commands received through the computer interface port.
Switching “Off” the UPS
Press and hold the On/Off/Test/Silence Button for more than 3 seconds, or until the Line Normal or
Back-Up LED turns off.
Self-Test
Use the self-test to verify both the operation of the UPS and the condition of the battery. When normal
utility power is present, push the On/Off/Test/Silence Button for less than 1 second and the UPS will
perform a self-test function. During the self-test, the UPS operates in back-up mode.
Note: During the self-test, the UPS briefly operates the loads with battery power (the Status LED
flashes). If the UPS passes the self-test, it returns to on-line operation. The Status LED stops
flashing and remains illuminated. If the UPS fails the self-test it immediately returns to on-line
operation and turns the Replace Battery LED on. The loads are unaffected when performing a self-
test. Recharge the battery overnight and perform the self-test again. If the Replace Battery LED is
still on, ask our nearest dealer to replace the battery.
Silence the Alarm
In Back Up mode, push On/Off/Test/Silence Button for less than 1 second to silence the audible alarm.
(The function is void when under condition of "LOW BATTERY" or "OVERLOAD")
Cold Start
When the UPS is off and there is no utility power, use the cold start feature to apply power to the loads
from the UPS's battery. Press the ON/TEST button (see Front Panel section for location of the
indicator) until the UPS beeps.
Shutdown Mode
In shutdown mode the UPS stops supplying power to the load, and waits for the return of utility power.
If there is no utility power present, external devices (e.g., servers) connected to the computer interface
can command the UPS to shutdown. This is normally done to preserve battery capacity after the
graceful shutdown of protected servers. The UPS will scroll the front panel indicators sequentially
when shutting down.

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 6
Green Function
In order to conserve battery power the UPS will automatically shutdown when in back-up mode, after
5 minutes, if the connected loads are operating at less than 20 watts.
•To disable “GREEN FUNCTION” press and hold the “On” button during initial start-up
for at least 3 seconds, until a beep-beep sound is heard.
AUDIBLE ALARM
Back-Up (Slow Alarm)
When in back-up mode, the LED blinks and the UPS sounds an audible alarm. The alarm stops
when the UPS returns to line normal operation. Press the On/Off/Test/Silence Button during
back-up mode to silence the beeping.
Low Battery (Rapid Alarm)
In back-up mode, when the battery energy runs low, the UPS beeps rapidly until the UPS shuts
down from battery exhaustion or returns to line normal operation.
Overload (Continuous Alarm)
When the UPS is overloaded (the connected load exceeds the maximum rated capacity of the
UPS) the UPS sounds a continuous alarm to warn of an overload condition. Disconnect non-
essential loads until the UPS stop the alarm, this will eliminate the overload.

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 7
BATTERY REPLACEMENT
Your battery should run anywhere from 3-5 years before it needs to be replaced.
Please follow the instructions below for easy, trouble free, battery replacement.
1. Turn the UPS off (follow procedure previously mentioned)
2. Unplug the UPS from utility power source and disconnect all connected loads.
3. Disconnect AC power cord from unit.
4. Turn unit upside down and using a phillips screw driver, unscrew the four (4) screws
holding the top of the unit to the bottom. Put screws in a safe place for reassembly.
5. Holding the top together firmly with the bottom, turn the entire unit right side up.
6. Carefully lift top cover off and place it to the side. The connecting wires and electronics
will be exposed. Be careful not to touch any inner components when changing the
battery.
7. Remove the two (2) connecting wires from the battery.
8. You can now easily remove the battery from the unit
Caution: Do not dispose of battery in a fire.
Caution: Do not attempt to open the battery.
Caution: The following precautions should be taken when replacing the battery
a) Remove watches, rings, etc…
b) Use tools with insulated handles
9. Place your new battery in the same position, direction and reconnect the wires. The red
wire to the positive (+) pole and black wire to the negative (-) pole.
10. Please reverse steps 5, 4 and 3 (in that order) to reassemble the unit.
11. Please follow start-up instructions in order to properly reconnect your equipment.

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 8
TROUBLESHOOTING
Please follow the guidelines below for common problems:
9Check UPS input plug and wiring.
9Check UPS input voltage.
Please prepare the information as follows for service personnel:
9UPS model number and serial number
9Description of problem(s) in detail.
General Problems
Problems Possible causes Solution
UPS has no reaction
while AC power is
connected
Breaker on side panel open
No AC input
UPS fault
Battery failure
Reset breaker
Check AC power
Call for service
Call service center to replace batteries
UPS no reaction while
AC power is connected,
yet starts after pushing
power on/off switch
Breaker on side panel open
No AC input
UPS AC detecting circuit fail
Switch breaker
Check AC power
Call for service
UPS goes into back-up
mode while connected to
AC power
Utility voltage or frequency abnormal
UPS AC detecting circuit failure Check AC power Call for service
Battery can not provide
normal back-up power in
the event of a blackout
Battery deteriorated
Batteries not fully charged
Battery charger damaged
Charge batteries and reset
If that doesn’t work call for service
After AC connected to
UPS, alarm sounds short
and fast beeps and UPS
shuts down
Abnormal utility power Check input power

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 9
STORAGE
Storage Conditions
Store the UPS covered and upright in a cool, dry location, with its battery fully charged. Before
storing, charge the UPS for at least eight (8) hours. Remove any accessories in the accessory
slot and disconnect any cables connected to the computer interface port to avoid the
unnecessary draining of the battery.
Extended Storage
During extended storage periods in environments where the ambient temperature is -15 to
+30°C (+5 to +86°F), charge the UPS‘s battery every 6 months.
During extended storage in environments where the ambient temperature is +30 to +45°C (+86
to +113°F), charge the UPS‘s battery every 3 months.

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 10
SPECIFICATIONS
UPC Order Code 825433 00861
Capacity 600VA
Voltage 120VAC nominal, +/-20%
Frequency 50 or 60Hz +/- 10% (auto sensing)
INPUT
Input Hard wire - Terminal Block
Voltage (on battery) 120VAC +/-5%, Modified Sine Wave
Frequency (on battery) 50 or 60Hz +/- 1Hz
Auto Voltage Regulation
(AVR Function) Automatically regulates the output voltage to within +/-10% of nominal
Terminal Block Hard wire
OUTPUT
Transfer Time 4-6ms, including detection
Spike/Noise Protection YES
Overload Protection YES
PROTECTION
and FILTERING Short Circuit Breaker protection or immediate shutdown
Type Sealed, maintenance-free lead acid
Typical Recharge Time 6 hours (to 90% of full capacity)
BATTERY Back up Time 10-15 minutes
N
et weight kg(lbs) 6.5(14.3)
Shipping weight kg(lbs) 7.2(15.9)
PHYSICAL
DATA Dimension(mm)WxDxH 315x97x137
LED Display Normal / Backup / Overload
INTERFACE Audible Alarm YES
Elevation 3,500 meters max.
Temperature range 0-40oC
Humidity 0-95% non-condensing
ENVIRONMENT
Audible Noise <40dBA (1 meter from surface)
Safety cUL/UL 1778, CSA C22.2, CE
EMI/RFI FCC Class B
SAFETY
APPROVAL Surge/Transient IEEE C62.41 Category A
Specifications are subject to change without prior notice to reflect upgrades and improvements in technology.
DC Power Supply Specifications:
Output Voltage: 24VDC
Regulation: +/- 1%
Ripple and Noise: <150mV
Rated Current: 1.5A Continuous, 2 A Surge
Capacity: 58 Watts
Protection: Overload, Over Voltage, Short Circuit

Always On UPS Systems
M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06-12.doc 11
CONTACT INFORMATION
Additional Purchases or Upgrades
Always On UPS Systems Inc.
Bldg 1 – 150 Campion Road,
Kelowna, BC, Canada, V1X 7S8
Phone: [phone] Ext 451
Fax: [phone]
Email: [email protected]
Website: www.alwaysonups.com
QA / Warranty Questions
Always On UPS Systems Inc.
Bldg 1 – 150 Campion Road,
Kelowna, BC, Canada, V1X 7S8
Phone: [phone] Ext 209
Fax: [phone]
Email: [email protected]
Website: www.alwaysonups.com
Software Questions
Always“On UPS Systems Inc.
Bldg 1 – 150 Campion Road,
Kelowna, BC, Canada, V1X 7S8
Phone: [phone] Ext 204
Fax: [phone]
Email: [email protected]
Website: www.alwaysonups.com