Amazone PH04 User manual

H.DreyerStr.
DE-27798Hude/Oldenburg
Tel.: [phone]
Fax: [phone]
Postfach51
DE-49202 Hasbergen-
Gaste
Tel.: [phone]
Fax: [phone]
17, rue de la Verrerie - BP 90106
FR-57602Forbach/France
Tel: [phone] Fax: [phone]
Internet : www.amazone.fr E-mail : [email protected]
Machines Agricoles S.A.
Mow, scarify, aerate in all conditions
GB
(*)Please indicatethemachines’ number
POWER UNIT OF THE PROFIHOPPER
Machine series PH04
OPERATING MANUAL
and
MAINTENANCE NOTEBOOK mach.-nb: PH04 _ _ _ (*)
Operatingmanual- Profihopper PH04
995488 - Power unit

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SUMMARY
Preface.........................................................................................4
1. Details about the machine.........................................................4
1.1 Range of operation .......................................................................4
1.2 Manufacturer..................................................................................4
1.3 Conformity declaration ..................................................................5
1.4 Details when making enquiries and ordering ................................5
1.5 Identification of the machine ........................................................5
1.6 Technical data................................................................................6
1.6.1 Noise levels...................................................................................7
1.6.2 Vibration levels..............................................................................7
1.7 Inappropriate use of the machine ..............................................7-8
2. Safety advice...............................................................................9
2.1 The risks of not adhering to the safety advice ..............................9
2.2 Qualification of the operator ..........................................................9
2.3 Specification of « hints » in the operation manual......................10
2.3.1 General “DANGER” symbol........................................................10
2.3.2 “ATTENTION” symbol ................................................................10
2.3.3 “HINT” symbol.............................................................................10
2.3.4 Warning pictographs and hint symbols on the machine........ 10-13
2.4 Safety conscious operation.........................................................14
2.5 Safety advice for the operator.....................................................14
2.5.1 General safety and accident prevention advice .................... 14-17
2.5.2 General safety and accident prevention advice for
Maintenance, repair and cleaning.......................................... 17-18
3. On receipt of the machine .......................................................19
4. Dashboards and controls .......................................................20
4.1 Dashboard............................................................................. 20-21
4.2 Fuse box under the seat carrier ..................................................22
4.3 Control levers ........................................................................ 23-24
4.4 Speed control, steering...............................................................25
4.5 Regulating the seat .....................................................................26
©
Powerunit - PH04GB02.2006 - 995488
Copyright 2006 byAMAZONE MachinesAgricoles S.A. FR-57602 Forbach
Allrights reserved

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5. Putting into operation ..............................................................27
5.1 Safety system..............................................................................27
5.2 Tyre pressure ..............................................................................27
5.3 Details to be observed before starting ................................. 28-30
5.4 Starting and stopping the engine.................................................30
5.5 Mowing ........................................................................................31
5.6 Emptying the hopper............................................................. 32-33
6. Options.......................................................................................34
6.1 Lighting device ............................................................................34
6.2 Pathcontrol- „AMAZONEPath Control“ ............................................35
6.3 Automatic radiator cleaning system - „AMAZONE Cooling
System“................................................................................. 36-37
7. Maintenance..............................................................................38
7.1 Cleaning ......................................................................................38
7.2 Maintenance of the engine .................................................... 38-39
7.2.1 Oil level – oil change ...................................................................39
7.2.2 Engine oil filter.............................................................................39
7.2.3 Safety on the engine ...................................................................39
7.2.4 Air filter .................................................................................. 39-41
7.2.5 Fuel filter......................................................................................41
7.2.6 Radiator................................................................................. 42-43
7.3 Hydrostatic drive..........................................................................44
7.3.1 Hydraulic oil filter .........................................................................44
7.3.2 Hydrostatic oil cooler...................................................................45
7.3.3 Oil change ...................................................................................46
7.4 Battery ................................................................................... 47-48
7.5 Greasing points ..................................................................... 48-51
7.6 Vibration absorber of the rear wheels .........................................51
7.7 Check tensioning of V-belts .................................................. 52-53
7.8 Disengaging of the hydraulic pumps..................................... 53-54
7.9 Longer pauses of operation, storing over winter ........................55
7.10 Maintenance schedule ................................................................56
7.11 Maintenance statements ....................................................... 57-60

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PREFACE
The Profihopper is a self-propelled implement for scarifying and mowing
from the comprehensive product range of the AMAZONEN-WERKE,
H. Dreyer GmbH & Co. KG.
In order to make full use of your newly purchased “AMAZONE-
Profihoppers”, please carefully read and adhere to this operation
manual before starting to operate your machine.
Especially adhere to the safety advice and warning symbols on
your machine.
Ensure that all operators read this operation manual before they
operate the machine.
Your Profihopper complies only with the regulations of the agricultural
health and safety authorities when in case of repair original spare parts of
AMAZONE are used for replacement.
This operating manual is valid for the AMAZONE Profihopper. The
operating manual for the mowing unit is delivered separately with the
machine.
1. Details about the machine
1.1 Range of operation
The AMAZONE-Profihopper has been designed for mowing and scarifying
lawns, sportfields, parks etc. In Autumn it sweeps, collects and chops
fallen leaves.
1.2 Manufacturer
AMAZONE Machines Agricoles S.A.
F-57602 Forbach
France
Tél. : [phone] Internet :www.amazone.fr
Fax : [phone] E-mail : [email protected]

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1
1.3 Conformity declaration
The Profihopper fulfils the requirements of the EU Guide Line machines
89/392/EC and the corresponding additional guide lines.
1.4 Details when making enquiries and ordering
When ordering options or spare parts, please always state the serial
number of your Profihopper.
The safety requirements are only fulfilled when, in the
event of repair, original AMAZONE spare parts are used.
Using other parts may rule out the liability for resulting
damage.
1.5 Identification of the machine
Identification plate on the machine (ill. 1a).
ill.1a
The entire identification is of documentary value and may
not be changed or disguised!

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1.6 Technical data
Engine:
Lombardini FOCS Diesel; water-cooled; 3 cylinders 1028 cm³;
18 KW (24,5 HP).
Fuel tank volume: 20l
Drive system:
hydro static, 2 hydro static motors and 2 adjustable pumps
Speed:
0 to 10 km/h, steplessly adjustable
Steering system:
Selection of wheel motors (O-Radius steering)
Brake:
hydro static + parking brake
Mowing unit control:
electromagnetic
Tyres:
Front: 20x10,00-10-4 PR or 21x11,00-10-4 PR
Rear: 15x6,00-6-4PR
Dimensions including mowing unit :
Length :2,67 m
Width : 1,48 m
Height : 1,58 m
Weight including mowing unit:
955 kg empty, 1.250 kg palyload

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1.6.1 Noise levels
Sound pressure (value) ratio taken at the worstation is: LpA = 90 dB(A).
Measured at driver’s hearing level whilst operating the machine.
Maximum noise level value allowable to conform with the European
guideline 2000/14/CE: LwA = 105 dB(A).
1.6.2 Vibration levels
- vibrations measured in accordance to the European norm EN 1033
on the hand and the arm of the operator: 4,6 m/s².
- vibrations measured in accordance to the European norm EN 1032
on the body of the operator: 1,0 m/s²
1.7 Inappropriate use of the machine
The AMAZONE-Profihopper has been designed for use exclusively on
turf’s. It has been designed for mowing, scarifying and collecting the
mown grass and leaves in Autumn.
Any use beyond those stipulated above is not considered designed use
and the manufacturer does not accept any liability or responsibility for
damage arising from this; therefore the operator carries the full risk.
The concept of “designed use” requires the operator to adhere to the
recommended maintenance and repair programmes and to ensure that
any spare parts used are genuine AMAZONE spare parts.

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The AMAZONE-Profihopper should only be operated, maintained and
repaired by persons, who are familiar with the machine and aware of the
relevant dangers posed.
Observe all advice regarding accident prevention and adhere to the
general regulations pertaining to health- and safety and traffic in your
country. Strictly follow the warning- and advice signs on the machine, its
components and options.
Modifications made to the AMAZONE Profihopper by the owner/
user may result in damage and therefore the manufacturer does
not accept liability for damage to modified machines.

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2. Safety advice
This operators manual contains basic advice that should be observed
when mounting, operating and maintaining the machine. Therefore, this
operators manual must be read by the operator prior to use and must be
made available to him.
All the safety advice given in this manual should be carefully observed and
adhered to.
2.1 The risks of not adhering to the safety advice
Not adhering to the safety advice
•may result in endangering persons, the environment and the
machine itself.
•may result in the loss of any claim for damage.
Not paying attention to the safety advice may cause the following risks:
•Failure of important functions.
•Failure of prescribed measures for maintenance and repair.
•Danger to persons by mechanical or chemical means.
•Danger to persons or the environment from leaking hydraulic oil or
diesel.
2.2 Qualification of the operator
The AMAZONE-Profihopper may only be operated, maintained and re-
paired by persons, who are familiar with it and have been informed of the
relevant danger.

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2.3 Specification of “hints” in the operation manual
2.3.1 General danger symbol
Safety advice considered necessary to avoid the risk of
personal injury is identified with the general danger symbol
(according to DIN 4844-W9).
2.3.2 Attention symbol
Advice to avoid damage to the machine or working
environment is identified with the Attention symbol.
2.3.3 Hint symbol
Advice regarding the machine’s specific operating functions
which should be followed for a faultless performance are
identified with the hint symbol:
2.3.4 Warning pictographs and hint symbols on the machine
•The warning pictographs indicate dangerous points on the machine.
These pictographs should always be observed for safe operation of the
machine. Warning pictographs always appear with safety/warning
symbols.
••
••
•The hint symbols indicate specific points that have to be observed to
ensure maximum performance.
••
••
•Strictly observe all warning pictographs and hint symbols!
••
••
•Please pass on all safety advice to other users!
•Always keep all warning pictographs and hint signs clean and legible.

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MD 081
MD 078
991676
MD 095 991675
•Please replace damaged symbols. These can be ordered from your
dealer (picture-number = Order-number).
•The illustrations 1b and 2 show the display points for warning
pictographs and hint signs. Please refer to the following pages for
relevant explanations.
ill.1b
ill.2

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MD081
MD078
MD095
Fig. No.: MD095
Explanation:
Carefully read operator’s manua
before handling the machine.
Observe instructions and safety rules
when operating !
Fig. No : MD081
Explanation :
Before entering the danger zone, lock
the lifting rams !
Secure lifting cylinder with locking
device before getting in hazardous
area.
Fig. No.: MD078
Explanation :
Advise people to leave the danger
zone!
Never reach into the crushing
area as long as parts may move!

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Fig. No. : 991676
Explanation :
Danger of tipping over in driving
direction.
Fig. No.: 991675
Explanation :
Avoid operation on slopes where the
machine may slide down or tip over.
Max. inclination : 22%.

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2.4 Safety conscious operation
Besides the safety advice in this operators manual, the national and
generally accepted operational safety and accident prevention regulations
of the authorised trade association are binding.
The safety advice indicated on the machine stickers must be observed.
2.5 Safety advice for the operator
2.5.1 General safety and accident prevention advice
Basic principle!
Always check traffic and operational safety before
putting the machine into operation!
1. Adhere to the general health and safety precautions as well as to the
hints in this instruction manual.
2. Follow the warning and hint signs fixed to the machine. They are
there for your safety.
3. Become acquainted with all the machine controls before operating
the machine. Do not wait until you are using the machine.
4. While working the operator of the machine must wear close-fitting
and appropriate safety accessories.
5. Before commencing operation, check to see that nobody is in the
way (particularly children) and that you have good all round visibility.
6. Standing on the machine, or carrying passengers, during operation or
transport is not allowed.

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7. Do not let anybody stand near the machine when operating.
8. Reverse with caution, beware of children!
9. Avoid sudden turning.
10. Do not use on steep hills.
11. Before dismounting the machine, apply the parking brake, stop the
engine and remove the ignition key!
12. Being constantly exposed to noise nuisances can damage the
hearing aid and even cause deafness.
Therefore it is absolutely necessary for the operator of the machine
to wear adequate soundproof protection (ear protectors or
soundproof helmet).
A safe operating of the machine requires the whole attention of the
operator: so it is necessary to avoid listening music or radio with
ear- or headphones while working.
Operating on slopes (max. 22%)
1. Do not turn suddenly.
2. Drive slowly.
3. Avoid sudden starting and stopping.
4. Do not use on slopes with an inclination greater than 22%.
Filling the Diesel tank
1. Do not remove the filler cap with the engine running.
2. No naked flames or smoking.
3. Clean up spillage’s with caution.

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ill.3
Transport and storage
1. When loading onto a trailer, use ramps with a non skid surface and a
gentle angle of inclination.
2. When driving the machine onto a trailer or truck, exercise extreme
caution.
ATTENTION!
The machine must always be loaded and transported in
forward driving direction.
For safety reasons, it is also advised to strap the hopper
hood!
3. During transport on a trailer the engine must be switched off, the
parking brake applied and the machine must be strapped down.
Stowage advice for the machine
When strapping the machine for transport, it is advised to use protection
hoses on the strap!

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4. Do not cover the machine until it has completely cooled due to the fire
risk.
5. Ensure that the hopper is emptied after use, composting grass is a fire
risk!
6. Never push the machine if its motor is switched off !
2.5.2 General safety and accident prevention advice for
maintenance, repair and cleaning
1. Repair, maintenance, cleaning operations and adjustments should be
conducted with the machine stationary, drives and engine switched off
and the ignition key removed.
2. When carrying out maintenance work on the hopper, ensure the rams
supports are locked!
3. Dispose of all oil, grease and filters in a responsible manner!
4. Disconnect the power supply before working on the electrical system!
5. Before conducting electric welding, remove the leads from the
alternator and battery.
6. Use only genuine AMAZONE spare parts. Any spare parts fitted must
meet with the manufacturers specification!
7. Never open the radiator when the engine is running or still warm.
Wait until the motor has entirely cooled down.
8. Warning! - The hydraulic system is under high pressure.
9. When connecting hydraulic rams the prescribed connection of the
hydraulic hoses has to be noted.

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10. Regularly check hydraulic hoses for signs of ageing or damage and
replace where necessary. Ensure replacement hoses are of an equal
specification.
11. When searching for leaks in the hydraulic system – avoid exposing
skin to possible contact.
12.Liquids (hydraulic oil) under high pressure may penetrate the skin and
cause severe injuries. In case of injury seek medical attention
immediately as there is a risk of infection.
13.Before commencing work on the hydraulic system, lower the
implement, relieve the system from pressure and switch off the
engine.
14.No hose circuit should be used for more than six years, including a
maximum of two years storage. Even hoses stored and used correctly
will age. Deviations from these guide lines may be made according to
experience and an assessment of the risk. For hoses made of thermo
plastics, other guide lines may prevail.

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3. On receipt of the machine
Check that no damage has been caused in transit and all parts are present,
otherwise no responsibility can be accepted by us or the carrier. Check
whether all parts listed in the delivery note are present.
Eventual damages must always be specified on the delivery slip in the
presence of the lorry driver.
Before commencing work, remove all packing material, wire, etc. and
check that all lubrication points are well supplied with grease, oil, etc..

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4. Dashboard and controls
4.1 Dashboard (ill. 4)
Never use a high pressure cleaner while cleaning
the dashboard !
1. Hopper filling control lamp
The hopper is full when it blinks.
2. Battery charge control
If the charge control lamp does not go out after the engine has been
started, check the charge procedure (possibly the control lamp only
goes out at a slightly higher motor speed).
3. Collecting system control lamp
When it lights up, the mowing unit switches off automatically,
because the feeding augers are no longe turning (because of
foreign objects for example).
4. Control lamp parking brake
When the parking brake is disengaged the control lamp goes out.
5. Mowing unit control
Switches on when the mowing unit is functioning.
6. Heater starter indication of the Diesel engine
(Please refer to starting procedure chapter 5.4).
7. Indicator
8. Operating hours counter
9. Cooling water temperature indicator
Green lights = coolant fluid temperature is normal
Red lights = engine overheats.
10. Cooling water overheating indicator
When it lights up, the mowing unit is switched off automatically! Let
the engine run at moderate rpm for approximately 5 min. and check
the temperature indicator. If the temperature is increasing, cut the
engine. Check the coolant fluid level and top up if necessary. Check
the cleanness of the radiator and its screen and clean it if necessary.
If the warning light does not switch off after the engine has been
started again, inform your workshop.