Amazone GHS 1500 Drive SmartCut Installation instructions

Original operating manual
Trailed mower
GHS 1500 Drive SmartCut
GHS 1800 Drive SmartCut
GHS 2100 Drive SmartCut
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Meaning of the operating manual 5
2.1.2 Safe operating organisation 5
2.1.3 Knowing and preventing dangers 11
2.1.4 Safe operation and handling of the
machine 14
2.1.5 Safe maintenance and modification 17
2.2 Safety routines 21
3Intended use 23
4 Product description 24
4.1 Machine overview 24
4.2 Function of the implement 25
4.3 Special equipment 25
4.4 Protective equipment 26
4.4.1 Drawbar lock 26
4.4.2 Deflector bracket 26
4.4.3 Pendulum flaps 27
4.4.4 Transmission V-belt protective cover 27
4.4.5 Grass collector locking device 27
4.5 Warning symbols 29
4.5.1 Positions of the warning symbols 29
4.5.2 Layout of the warning symbols 30
4.5.3 Description of the warning symbols 31
4.6 Other information on the
implement 36
4.6.1 Grass collector fill level indicator 36
4.6.2 Rotor condition inspection 37
4.6.3 Assignment of the hydraulic hose
lines 37
4.6.4 Functions of the hydraulic valves 38
4.6.5 Slip clutch inspection 38
4.6.6 Max. permissible speed 38
4.7 Rating plate and CE mark 39
4.7.1 Rating plate and CE mark on the
implement 39
4.7.2 Rating plate on the drawbar 40
4.8 Threaded cartridge 40
4.9 Lighting and identification for
road travel 41
4.10 Lower drawbar 42
4.11 Front roller 42
4.12 Operating hours counter 42
4.13 Electro-hydraulic control 43
4.14 Air duct cover 43
4.15 Mudguard 44
4.16 Cutting tools 44
4.16.1 Cutting blades 44
4.16.2 Flail blades 44
4.16.3 Scarifying blades 45
4.17 Control elements 45
4.17.1 Crank for adjusting the cutting height 45
4.17.2 Hydraulic valves 46
4.17.3 Control buttons of the electro-
hydraulic control 46
4.18 High tip emptying 47
5Technical data 48
5.1 Dimensions 48
5.2 Grass collector volume 48
5.3 Cutting deck 49
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5.3.1 Cutting dimensions 49
5.3.2 Cutting tools 49
5.4 Tyres 49
5.4.1 Tyre dimensions 49
5.4.2 Tyre inflation pressure 49
5.5 Permitted mounting categories 50
5.6 Optimal working speed 50
5.7 Performance characteristics of
the tractor 50
5.8 Noise development data 51
5.9 Drivable slopes 51
6 Preparing the machine 52
6.1 Removing the transport lock 52
6.2 Checking the tractor suitability 53
6.2.1 Calculating the required tractor
characteristics 53
6.2.2 Comparing the permissible DC
value with actual DC value 56
6.2.3 Checking the protective device for
the tractor PTO shaft 56
6.3 Calculating the permissible
payload 56
6.4 Preparing the drawbar 57
6.4.1 Adjusting the upper drawbar 57
6.4.2 Adjusting the lower drawbar 60
6.5 Preparing the universal joint shaft 61
6.6 Installing the universal joint shaft
on the implement 61
6.7 Coupling the implement 62
6.7.1 Driving the tractor towards the
implement 62
6.7.2 Coupling the hydraulic hose lines of
the Standard hydraulic system 63
6.7.3 Coupling the power supply for the
lighting 65
6.7.4 Coupling the electro-hydraulic control 66
6.7.5 Coupling the implement with the
upper drawbar 70
6.7.6 Coupling the implement with the
lower drawbar 71
6.7.7 Coupling the universal joint shaft 72
6.7.8 Removing the wheel chocks 72
6.8 Checking and adjusting the
lowering time for the grass
collector 73
6.8.1 Checking the lowering time 73
6.8.2 Adjusting the lowering time 74
6.9 Preparing the implement for
operation 76
6.9.1 Removing the transport lock from
the cover flap and swivel flap 76
6.9.2 Checking the tyre inflation pressure 76
6.9.3 Checking the blades and blade
mounts 77
6.9.4 Selecting the blades according to
the application area 77
6.9.5 Selecting the blade equipment for
scarifying 81
6.9.6 Changing or replacing the blades 82
6.9.7 Adjusting the cutting height 85
6.9.8 Adjusting the front roller for scarifying 89
6.9.9 Setting the implement for mulching 92
6.9.10 Setting the implement for collecting
on hard ground 94
6.10 Preparing the machine for road
travel 96
7 Using the machine 98
7.1 Using the implement with
Standard hydraulic system 98
7.1.1 Starting mowing 98
7.1.2 Stopping mowing 100
7.1.3 Mulching 100
7.1.4 Scarifying 100
7.1.5 Emptying the grass collector with
Standard hydraulic system 101
7.2 Using the implement with
electro-hydraulic controls 102
7.2.1 Starting mowing 102
7.2.2 Stopping mowing 104
7.2.3 Mulching 105
7.2.4 Scarifying 105
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7.2.5 Emptying the grass collector with
electro-hydraulic controls 106
8Parking the machine 108
8.1 Parking the implement after
operation 108
8.1.1 Putting on the wheel chocks 108
8.1.2 Uncoupling the universal joint shaft 108
8.1.3 Uncoupling the upper drawbar 109
8.1.4 Uncoupling the lower drawbar 110
8.1.5 Driving the tractor away from the
implement 111
8.1.6 Uncoupling the power supply for the
lighting 111
8.1.7 Disconnecting the hydraulic hose
lines 111
8.1.8 Uncoupling the electro-hydraulic
control 112
8.2 Preparing the machine for longer
periods of standstill or
overwintering 113
9Repairing the machine 115
9.1 Maintaining the machine 115
9.1.1 Maintenance schedule 115
9.1.2 Checking the drive belt 116
9.1.3 Checking the hydraulic hose lines 116
9.1.4 Checking the oil level on the gearbox 117
9.2 Lubricating the machine 118
9.2.1 Overview of lubrication points 118
9.3 Cleaning the machine 120
10 Transporting the machine 122
10.1 Loading the implement with a
crane 122
10.2 Moving the implement with a
transport vehicle 123
11 Appendix 125
11.1 Bolt tightening torques 125
11.2 Other applicable documents 126
12 Directories 127
12.1 Glossary 127
12.2 Index 128
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About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
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ENVIRONMENTAL INFORMATION
Indicates a risk for environmental
damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
XXXX Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
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Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
XXXX Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
XXXX Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
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Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
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Other applicable documents
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Safety and responsibility 2
2.1 Basic safety instructions
2.1.1 Meaning of the operating manual
Observe the operating manual
The operating manual is an important document
and a part of the implement. It is intended for
the user and contains safety-related information.
Only the instructions provided in the operating
manual are reliable. If the operating manual is not
observed, it can result in serious injury or death.
The safety section must be completely read
and observed before initial operation of the
implement.
Before starting work, also read and observe
each section of the operating manual.
Keep the operating manual in a safe place.
Keep the operating manual available.
Hand over the operating manual to the
subsequent user.
2.1.2 Safe operating organisation
2.1.2.1 Personnel qualification
2.1.2.1.1 Requirements for all persons working with the machine
If the machine is used improperly, people can
be injured or killed. To prevent accidents due
to improper use, every person who works with
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the machine must meet the following minimum
requirements:
The person is physically and mentally capable of
controlling the machine.
The person can safely perform work with the
machine within the scope of this operating
manual.
The person understands the functioning of the
machine within the scope of their work and can
recognise and prevent dangers arising during
operation.
The person head understood the operating
manual and can implement the information that is
conveyed in the operating manual.
The person must be familiar with safe driving of
vehicles.
For road travel, the person knows the relevant
road traffic regulations and has the prescribed
driving permit.
2.1.2.1.2 Qualification levels
For working with the machine, the following
qualification levels are provided:
Skilled worker for communal equipment or farmer
Communal equipment or agricultural helper
As a matter of principle, the activities described in
this operating manual can be performed by persons
with the qualification level "Communal equipment or
agricultural helper".
2.1.2.1.3 Skilled worker for communal or agricultural equipment
Skilled workers for communal equipment or farmers
use machines to maintain green areas and parks.
They decide on the use of a machine for a specific
purpose.
Skilled workers for communal equipment or farmers
are basically familiar with working with machines for
the maintenance of green areas and parks, and if
necessary, can instruct communal equipment and
agricultural helpers in how to use the machines. They
can perform odd tasks and simple maintenance and
repair work on communal machines themselves.
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Skilled workers for communal equipment or
farmers can be e.g.:
Skilled workers with training in the area of
communal equipment.
Skilled workers by experience, e.g. with
comprehensive practical knowledge.
Farmers with higher education or training from a
technical college.
Farmers by experience, e.g. with an inherited farm
or comprehensive practical knowledge.
Contractors who work by order of municipalities.
Activity example:
Safety training for communal equipment or
agricultural helpers.
2.1.2.1.4 Communal equipment and agricultural helpers
Communal equipment and agricultural helpers use
machines by order of a skilled worker or the farmer.
They are instructed on the use of the machine by the
skilled worker or the farmer, and work independently
according to the work assignment from the skilled
worker or farmer.
Communal equipment and agricultural helpers
can be e.g.:
Employees of municipalities, contractors or
service providers
Seasonal workers and labourers
Prospective skilled workers for communal
equipment in training
Prospective farmers in training
Employees of the farmer, e.g. tractor driver
Family members of the farmer
Activity examples:
Driving the machine
Adjusting the mowing height
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2.1.2.2 Workplaces and passengers
Passengers
Passengers can fall, be run over and severely
injured or killed due to machine movements.
Ejected objects can hit and injure passengers.
Do not let anybody ride on the machine.
Do not let anybody climb onto the driving
machine.
2.1.2.3 Danger for children
Danger for children
Children cannot assess dangerous situations and
can behave unpredictably. As a result, children
are at a higher risk.
Keep children away.
When you drive out or actuate machine
movements,
make sure that there are no children in the
danger area.
2.1.2.4 Operational safety
2.1.2.4.1 Perfect technical condition
Only use properly prepared machines
Without correct preparation according to this
operating manual, operational safety of the
machine is not ensured. This can result in
accidents and serious personal injury or even
death.
Prepare the machine according to this
operating manual.
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Perfect technical condition of the machine
Improper repairs can impede the operational
safety of the machine and cause accidents. This
can result in serious injury or death.
Repair the machine according to this
operating manual.
Perform all maintenance work at the
prescribed maintenance intervals.
Danger due to damage to the machine
Damage to the machine can impede the
operational safety of the machine and cause
accidents. This can result in serious injury or
death.
If you suspect or observe damage,
secure the tractor and implement.
Immediately fix any damage that can affect
safety.
Fix the damage according to this operating
manual.
Any damage that you cannot fix yourself
according to this operating manual must be
fixed by a qualified specialist workshop.
Observe the technical limit values
Non-observance of the technical limits values of
the machine can result in accidents and serious
personal injury or even death. Moreover, the
machine can be damaged. The technical limit
values can be found in the Technical Data.
Comply with the technical limit values.
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2.1.2.4.2 Protective equipment
Make sure that the protective equipment is
functional
If protective equipment is missing, damaged or
removed, implement parts can cause serious
personal injury or even death.
Check the implement at least once a day for
damage, proper installation, and functioning
of the protective equipment.
If you are not sure if the protective
equipment is properly installed and
functional,
have the protective equipment checked by a
qualified specialist workshop.
Make sure that the protective devices are
properly installed and functional before any
work on the implement.
Replace damaged protective equipment.
2.1.2.4.3 Personal protective equipment
Personal protective equipment
Wearing personal protective equipment is an
important safety element. Missing or unsuitable
personal protective equipment increases the risk
of damage to health and personal injury. Personal
protective equipment includes: work gloves,
safety shoes, protective clothing, breathing
protection, hearing protection, face protection,
and eye protection
Determine the personal protective equipment
required for each job and have it ready.
Use only protective equipment that is
in proper condition and offers effective
protection.
Adjust the personal protective equipment to
the person, e.g. the size.
Observe the manufacturer's instructions
regarding operating materials, seed, fertiliser,
crop protection products, and cleaning
agents.
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Wear suitable clothing
Loosely worn clothing increases the risk of
getting caught or entangled on rotating parts and
getting stuck on protruding parts. This can result
in serious injury or death.
Wear close-fitting, snag-free clothes.
Never wear rings, necklaces and other
jewellery.
If you have long hair,
wear a hairnet.
2.1.2.4.4 Warning symbols
Keep warning symbols legible
Warning symbols on the machine warn you of
risks in danger areas and are an important
element of the machine's safety equipment.
Missing warning symbols increase the risk of
serious and lethal personal injury.
Clean dirty warning symbols.
Immediately replace any damaged and
illegible warning symbols.
Put the intended warning symbols on spare
parts.
2.1.3 Knowing and preventing dangers
2.1.3.1 Safety hazards on the machine
Danger due to machine parts still running
When the drives are switched off, machine parts
can continue running and cause serious personal
injury or death.
Before approaching the machine, wait until
any machine parts that are still running have
come to a stop.
Only touch machine parts that are standing
still.
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Liquids under pressure
Escaping high pressure hydraulic fluid can
penetrate into the body through the skin and
cause serious personal injuries. A hole the size
of a needle can already result in serious personal
injuries.
Before you uncouple the hydraulic hose lines
or check for damage,
depressurise the hydraulic system.
If you suspect damage on a pressure system,
have the pressure system checked by a
qualified specialist workshop.
Never look for leaks with your bare hands.
Keep your body and face away from leaks.
If liquids penetrate the body,
consult a doctor immediately.
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2.1.3.2 Danger areas
Dangers areas on the machine
The following basic dangers are encountered in
the danger areas:
Due to moving machine parts and implements
during operation.
Hydraulically raised machine parts can descend
unnoticed and slowly.
Due to unintentional rolling away of the machine.
Due to materials or foreign objects being ejected
or thrown by the machine.
If the danger area is not observed, it can result in
serious personal injury or death.
Keep people out of the danger area of the
machine.
Only switch on engines and drives when
there is nobody standing in the danger area.
If people enter the danger area,
immediately switch off the engines and
drives.
Only move the machine if there is nobody
standing in the danger area.
If you want to move the cutting deck from
transport position to working position or
vice versa,
direct people out of the danger area.
If you are working in the danger area of the
machine,
secure the machine.
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2.1.4 Safe operation and handling of the machine
2.1.4.1 Coupling implements
Coupling the implement to the tractor
Incorrectly coupling of the implement to the
tractor results in hazards that can cause serious
accidents.
There are crushing and shear points in the area
of the coupling points between the tractor and the
implement.
If you couple or uncouple the implement to
or from the tractor,
be very careful.
Use only suitable tractors for coupling and
transporting the implement.
If the implement is coupled to the 3-point
power lift of the tractor,
make sure that the mounting categories of
the tractor and implement are compatible.
Couple the implement properly to the tractor.
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