Amazone Profihopper 1500 SmartLine User manual

Operating instructions MG6399-EN-II | D.1 | 11.03.2020
Self-propelled mower
Profihopper 1500 SmartLine
Original operating instructions

Please insert the identification data of the implement. The identification data are
arranged on the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Meaning of the operating manual 1
1.2 Diagrams 1
1.2.1 Warnings and signal words 1
1.2.2 Further instructions 2
1.2.3 Instructions 2
1.2.4 Lists 4
1.2.5 Item numbers in figures 4
1.3 Other applicable documents 4
1.4 Your opinion is important 4
2 Safety and responsibility 5
2.1 Intended use 5
2.2 Basic safety instructions 6
2.2.1 Safe operating organisation 6
2.2.2 Knowing and preventing dangers 12
2.2.3 Safe operation and handling of the
machine 15
2.2.4 Safe maintenance and modification 16
2.3 Safety routines 20
3 Product description 22
3.1 Implement overview 22
3.2 Special equipment 23
3.3 Protective equipment 23
3.3.1 Safety switch 23
3.3.2 Roll-over protection 24
3.3.3 Warning beacon 24
3.3.4 Seat belt 25
3.3.5 Grass collector locking device 25
3.3.6 Transmission V-belt protective cover 26
3.3.7 Rotor protective cover 26
3.3.8 Chain guard 26
3.4 Rating plate and CE mark 27
3.5 Warning symbols 28
3.5.1 Positions of the warning symbols 28
3.5.2 Layout of the warning symbols 29
3.5.3 Description of the warning symbols 30
3.6 Other information on the
implement 33
3.6.1 Lubrication point labels 33
3.6.2 Sound power level label 34
3.6.3 Maintenance overview 34
3.7 Functioning of the machine 35
3.8 Deluxe driver's seat 35
3.9 Primo XL driver's seat 36
3.10 Lighting and identification for
road travel 36
3.11 Trailer hitch 37
3.12 Exterior rearview mirror 37
3.13 Drive 38
3.13.1 Four-wheel drive 38
3.13.2 Diesel engine 38
3.13.3 Fuel tank 39
3.14 Cutting deck 39
3.14.1 Blades 39
3.15 High tip emptying 40
3.16 Steps and stepping areas 40
3.17 Control elements 41
3.17.1 Steering wheel 41
3.17.2 Operating levers and operating
buttons 41
3.17.3 Hazard warning light 42
3.17.4 Accelerator pedal and brake 42
3.17.5 Crank 43
3.18 Dashboard 43
3.18.1 Fuel indicator 43
3.18.2 Engine coolant temperature display 44
3.18.3 Control lamps and warning lamps 44
3.18.4 Buzzer 46
3.18.5 Info display 46
3.19 Key 48
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3.20 Threaded cartridge 49
3.21 AMAZONE cooling system - Self-
cleaning cooling air system 49
4 Technical data 50
4.1 Dimensions 50
4.2 Weights 51
4.2.1 Permissible total weight 51
4.2.2 Basic weight 51
4.3 Permissible trailer load 51
4.4 Engine 51
4.5 Speed 52
4.5.1 Forward speed 52
4.5.2 Working speed 52
4.6 Tank volume 52
4.6.1 Fuel tank 52
4.6.2 Hydraulic oil tank 52
4.7 Grass collector volume 52
4.8 Cutting deck 53
4.8.1 Cutting dimensions 53
4.8.2 Cutting tool 53
4.9 Tyres 53
4.9.1 Tyre dimensions 53
4.9.2 Tyre inflation pressure 53
4.10 Noise development data 54
4.11 Vibration measurement data 54
4.12 Permitted slopes 54
5Practical routines 55
5.1 Opening and closing the grass
collector hood 55
5.1.1 Opening the grass collector hood 55
5.1.2 Closing the grass collector hood 56
5.2 Opening and closing the seat
carrier 57
5.2.1 Opening the seat carrier 57
5.2.2 Closing the seat carrier 58
5.3 Opening the toolbox 58
5.4 Closing the toolbox 59
5.5 Opening and closing the engine
cover 59
5.5.1 Opening the engine cover 59
5.5.2 Closing the engine cover 61
5.6 Opening and closing the rotor
protective cover 62
5.6.1 Opening the rotor protective cover 62
5.6.2 Closing the rotor protective cover 64
5.7 Opening and closing the radiator
cover 65
5.7.1 Opening the radiator cover 65
5.7.2 Closing the radiator cover 65
5.8 Opening and closing the
electrical system maintenance
flap 66
5.8.1 Opening the electrical system
maintenance flap 66
5.8.2 Closing the electrical system
maintenance flap 66
6Preparing the machine 67
6.1 Adjusting the standard driver's
seat 67
6.1.1 Selecting the longitudinal setting 67
6.1.2 Adjusting the backrest 68
6.1.3 Adjusting the seat suspension 68
6.1.4 Adjusting the armrests 69
6.1.5 Adjusting the headrest 69
6.2 Adjusting the Deluxe driver's seat 70
6.2.1 Selecting the longitudinal setting 70
6.2.2 Adjusting the backrest 70
6.2.3 Setting the driver's weight for the air
suspension 71
6.2.4 Adjusting the armrests 71
6.2.5 Adjusting the headrest 72
6.2.6 Adjusting the lumbar support 72
6.2.7 Seat heater 72
6.3 Adjusting the Primo XL driver's
seat 73
6.3.1 Selecting the longitudinal setting 73
6.3.2 Adjusting the backrest 73
6.3.3 Setting the driver's weight for the air
suspension 74
6.3.4 Adjusting the armrests 74
6.3.5 Adjusting the headrest 75
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6.3.6 Adjusting the lumbar support 75
6.3.7 Seat heater 75
6.3.8 Adjusting the fore/aft isolator 76
6.4 Adjusting the armrest with
control panel 76
6.5 Adjusting the steering column 77
6.6 Checking the oil level 77
6.7 Refilling the engine oil 78
6.8 Checking the hydraulic oil level 78
6.9 Refilling the hydraulic oil 79
6.10 Checking the fill level of the
diesel fuel tank 79
6.11 Refuelling diesel 80
6.12 Checking the tyre inflation
pressure 80
6.13 Checking the blades and blade
mounts 81
6.14 Selecting the blades 81
6.15 Changing or replacing the blades 83
6.16 Installing the mulch flap 84
6.17 Removing the mulch flap 84
6.18 Adjusting the cutting height 85
6.19 Folding up the roll-over protection 86
6.20 Folding down the roll-over
protection 87
6.21 Coupling the trailer 88
6.22 Preparing the machine for road
travel 88
7 Using the machine 90
7.1 Climbing on and off 90
7.2 Driving the machine 90
7.2.1 Using the seat belt 90
7.2.2 Starting the diesel engine 91
7.2.3 Switching off the diesel engine 92
7.2.4 Selecting the direction of travel 93
7.2.5 Accelerating 93
7.2.6 Braking 93
7.2.7 Applying the parking brake 94
7.2.8 Using cruise control 94
7.2.9 Using the warning beacon 95
7.2.10 Using the lighting for road travel 96
7.2.11 Actuating the horn 97
7.2.12 Using the hazard warning lights 97
7.3 Using the implement 97
7.3.1 Starting mowing 97
7.3.2 Stopping mowing 98
7.3.3 Mulching 99
7.3.4 Scarifying 99
7.4 Emptying the grass collector 100
7.4.1 Emptying the grass collector close
to the ground 100
7.4.2 High tip emptying the grass collector 100
7.5 Setting the Info display 102
7.5.1 Setting the language 102
7.5.2 Setting the clock 103
7.5.3 Toggling between normal mode and
job mode 103
7.5.4 Resetting the job mode counter 103
7.5.5 Resetting the maintenance interval 104
8Repairing the machine 105
8.1 Lifting the machine 105
8.2 Maintaining the machine 106
8.2.1 Maintenance schedule 106
8.2.2 Checking the engine coolant fill level 107
8.2.3 Cleaning the radiator 108
8.2.4 Checking the water separator 108
8.2.5 Cleaning the water separator 109
8.2.6 Checking the wheel bolt tightening
torques 109
8.2.7 Checking the hydraulic hoses 110
8.2.8 Checking the drive belt 110
8.2.9 Cleaning the air filter 113
8.2.10 Changing the air filter 114
8.2.11 Checking the battery 115
8.2.12 Replacing the drive belt 116
8.2.13 Changing the hydraulic oil and filter 117
8.2.14 Changing the engine oil and oil filter 118
8.2.15 Changing the water separator filter
insert 119
8.2.16 Changing the fuel filter 120
8.2.17 Changing the engine coolant 120
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