AME 15925 User manual
INSTRUCTION MANUAL
& PARTS BREAKDOWN
AME INTERNATIONAL - 2 -
SPECIFICATION
DESCRIPTION
tools. It consists of an in-line air and hydraulic cylinder. The ratio of
100:1. In other words, 100 PSI out of every 1 PSI in – 100 PSI input
air pressure equals 10,000 PSI output pressure.
Depressing the RELEASE pedal causes a decrease in pressure and
BEFORE USE
To prevent oil leak during shipment, a metal knob is installed
and tightened to ensure the best sealing function. Loosen it
counterclockwise befo re use.
Note: Alwayssecure threadedport connectionswith non-hardeningpipethread
compound.Tightensecurelyto preventaccidentalremovalof componentswhilein
chart on above for details of oil port thread size, usable oil capacity, and more.
OPERATION
Operation of the unit is as follows:
1. Connect the hose of the Air/Hydraulic Pump to the hydraulic
coupling on the selected tool.
2. Connect the air supply line to the Air/Hydraulic Pimp. Air
supply should be 5-10 CFM at 100 PSI to obtain proper operating
characteristics. In addition, the air line should be equipped with an
3. Stepping on the PUMP end of the pedal engager the pump,
producing the fo rce necessary to run the tool.
4.
Depressing the RELEASEend of the pump pedal will release the
pressure
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INSTRUCTION MANUAL
& PARTS BREAKDOWN
AME INTERNATIONAL - 3 -
! WARNING !
This air hydraulic pump
is capable of generating
psi. Make certain the tool
in use is held securely
and is in proper working
condition. Do not continue
to operate the pump once
the work is completed.
Failure to comply with
these instructions could
result in personal injury or
damage to the equipment.
MAINTENANCE
Inspect hosed and connections daily.
Tighten connections as needed. Use non-hardening pi
p
compound when servicing connections.
or equivalent.
When not in use or during storage:
Depressurize and disconnect hydraulic hoses from applicati
o
Wipe clean, thoroughly.
Store in clean, dry environment. Avoid temperature extrem
e
Shield pump with a protective cover.
Adding Hydraulic Fluid
Depressurize and disconnect hydraulic hose from applicatio
located on the top plate of reservoir.
Note: Use only good quality hydraulic jack oil
Never
glycerin etc. Use of other than good quality hydraulic oil will voi
d
and damage the pump, hose and application.
Changing Hydraulic Fluid
d
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Lubrication
Use a light machine oil to lubricate pivot points, hinges etc.
Note: Never operate pump with release valve closed and disconn
e
application. If operated in this condition, the hose and connectio
n
pressurized. This increases burst hazard. Damage may occur to
p
its components.
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INSTRUCTION MANUAL
& PARTS BREAKDOWN
AME INTERNATIONAL - 4 -
PARTS DIAGRAM
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INSTRUCTION MANUAL
& PARTS BREAKDOWN
AME INTERNATIONAL - 5 -
Item
No
Part
No
Description Qty Item
No
Part
No
Description Qty Item
No
Part
No
Description Qty
1 15925-001 Oil reservoir 1 31 15925-031 Rear Cover 1 61 15925-061 Screw 12
2 15925-002 Oil Filter 1 32 15925-032 O-Ring 1 62 15925-062 O-Ring 2
3 15925-003 Oil Filter 1 33 15925-033 O-Ring 1 63 15925-063 Oil Filter Plug 1
4 15925-004 Valve Block 1 34 15925-034 Bolt 1 64 15925-064 Oil Filter Plug 1
5 15925-005 Screw 1 35 15925-035 Fixing Base 1 65 15925-065 Screw 1
6 15925-006 Spring 1 36 15925-036 O-Ring 2 66 15925-066 Oil Filter 1
7 15925-007 Ball Seat 1 37 15925-037 O-Ring 1 67 15925-067 O-Ring 1
8 15925-008 Steel Ball 1 38 15925-038 O-Ring 1 68 15925-068 O-Ring 1
9 15925-009 Safety Valve 1 39 15925-039 Spring 1 69 15925-069 Exhaust Muffler 1
10 15925-010 Bolt 8 40 15925-040 Ball Seat 1 70 15925-070 Fixing Base 1
11 15925-011 CopperWasher 1 41 15925-041 Steel Ball 1 71 15925-071 Bolt 4
12 15925-012 Pump Cylinder 1 42 15925-042 O-Ring` 1 72 15925-072 Spring 1
13 15925-013 Y-Seal 1 43 15925-043 NylonGasket 1 73 15925-073 Snap Ring 2
14 15925-014 NylonGasket 1 44 15925-044 ReleaseValve 1 74 15925-074 Shaft 1
15 15925-015 CopperWasher 1 45 15925-045 Ball Seat 1 75 15925-075 Foot Pedal 1
16 15925-016 Nut 1 46 15925-046 Spring 1 76 15925-076 O-Ring 1
17 15925-017 Spring 1 47 15925-047 O-Ring 1 77 15925-077 Screw 1
18 15925-018 O-Ring 1 48 15925-048 Release Rod 1 78 15925-078 Air Valve 1
19 15925-019 Pump Housing 1 49 15925-049 O-Ring 4 79 15925-079 Spring 1
20 15925-020 Washer 1 50 15925-050 Steel Ball 1 80 15925-080 Seal 1
21 15925-021 Pump Plunger 1 51 15925-051 Spring 1 81 15925-081 Bolt 2
22 15925-022 Air PistonBase 1 52 15925-052 Steel Ball 1 82 15925-082 Air Valve Rod 1
23 15925-023 O-Ring 2 53 15925-053 Spring 1 83 15925-083 O-Ring 1
24 15925-024 AirValve Shuttle 1 54 15925-054 O-Ring 1 84 15925-084 O-Ring 1
25 15925-024 O-Ring 2 55 15925-055 NylonGasket 1 84 15925-085 Seitch Coupler 1
26 15925-026 Piston 1 56 15925-056 Coupler 1
27 15925-027 Bolt 3 57 15925-057 NylonGasket
28 15925-028 ShuttleValve
Seal
1 58 15925-058 O-Ring 1
29 15925-029 O-Ring 2 59 15925-059 Seal
30 15925-030 O-Ring 1 60 15925-060 Cover
PARTS LIST
INSTRUCTION MANUAL
& PARTS BREAKDOWN
AME INTERNATIONAL
TROUBLE SHOOTING
Symptom Possible Causes Corrective Action
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AME INTERNATIONAL - 6 -
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