Anita Garudan PRAKTIK Guide

Manual and spare partslist
PRAKTIK series
COMPACT series
ANITA Bs.r.o.
Pr myslová 2453/7
680 01 Boskovice
Czech Republic
fax:[phone]
tel: [phone]
[phone]
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DEAR EQUIPMENTOWNER,
Letuscongratulateyou on occasion ofpurchasing your newequipment.
It isour firmconviction thatyou havechosen correctlywhen deciding on
purchasing aGARUDAN-made equipment.
Prior tocommissioning,acareful studying ofand adherencetothe
Operating Instructionsand tothe conditionsofhandling,operation and
maintenanceisneeded sincesafe,energy-saving,long-lasting,reliable
and environmentprotecting operation ofthe equipmentcan be achieved
in this manner only.
Our product hasbeen manufactured on basisofthe standard
specificationsofthe European Community,aswell asbymeansofthe
ISO 9001 qualityassurancesystemfunctioning and certified at our firm.
Table of Contents
a) Information relating totransportation,handling and storing ofthe
equipment
b) Information relating tocommissioning of the equipment
c)Datarelating tothe machine itself
d) Datarelating tousage of the machine
e) Datarelating tomaintenance
f)Information relating toputting the machine out of operation
g) Datarelating toemergencysituation
ANNEXES
Guarantee conditions
CEdeclaration of conformity
Electric circuit diagrams
Figure containing main structural elements, withparts list
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The equipmenthas been designed forsmoothingofwrinkles oftextiles (ironingafter
cleaning,productsofthe textilegarmenttrade,orthose ofparts,profilepieces priorto
assembling)-withaestheticortechnologicalpurposes -byironingdevices,providingan
ironingsurface ofparameters(adequatestrengthand form, temperature,steam-proof)
suitingtothe ironingtechnologicalrequirements.
a)Information relating totransportation, handling and storing of theequipment
Conditions ofthe equipment storing
Warehousing,storingofthe equipmentispermissibleonlyinpremises free ofdustand
moisture.Ifintothe ironingtables buildiginthe steamerand/orwaterestunits,the storingup
to0°Crecommended.
Conditions oftransportation ofthe equipment
Normallythe equipmentisdelivered withfoil packing.Optionalofexport deliveryeach unitis
delivered on pallets,withfoil packing,fixed byband and provided withedge-protection,resp.
the equipment isdelivered incarton, cardboardcase.
Hoistingofthe packed equipmentispossibleonlyfromthe bottom(dependingon the mass
byhand or byadollyor fork-lift truckover that weight).
ATTENTION!The partsand fittingsoutreachingfromthe coveringarenotsuitablefor
graspingand hoistingduringthe transportation.
The ironingtablecan be transported inupright position only.
Dimensions ofthe equipment
Type Widthmm Depthmm Height mm Mass kg
PRAKTIK 1530 500 752-902 57
COMPACT 1250 750 752-902 68
PRAKTIKB 1530 550 852 69
COMPACTB 1250 800 852 77
“U” type auxiliarypad with“premium” arm 8
“U” type auxiliarypad with“standard” arm 5
“G” type auxiliarypad with“premium arm 10
“G” type auxiliarypad with“standard” arm 7
Remarks:The contourdimensions ofequipmentfitted on specialorder(withvarious
auxiliarypads, locallighting, balancer) maydeviatefrom those indicated above.
The heightdimensions given refertothe heightofthe tablesurface ofthe
equipment from the floor level, without auxiliarypads.
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b)Information relating tocommissioning of theequipment
Prior tocommissioningthe equipment, makesurethat:
•the designed place oferection ofthe equipmentisincompliance withthe environmental
conditions;
•sufficientelectricpowerisavailableand thatthe cross section ofthe conductorsand the
short protection ofthe wall outlet socket issufficient.
•the power supplyisalright.
ATTENTION!You shouldsignthe sheetcertifyingthe commissioningonlywhen the fitter
performingthe settingup operations has:
-completed the commissioningand settingup ofthe equipmentand you
testedthedevice, and
-taught you fortheusagethereof;
/If themanufacturerorsupplierthis
Foundation
The equipmentmaybe erected on ahorizontalfloorofsmoothsurface and adequate
strength. Requires no foundation.
The legsofthe equipment areofscrew-type designenablingtilt-free levelling.
Floor area demand
The equipmenthas tobe accommodated as nearas possibletothe individualsteam
generatorinsuch amannerthatthe lengthof the steamhose does notexceed 2.5mand so
as toensureafree place ofabout0.8maround the equipmentforhandlingand
maintenance.
Environmentalconditions
The equipment has tobe erected ina"temporarilywet premise"1.
The equipmentperformsthe specified parametersunderambienttemperatureranging
between +20 and +40 oC.
REMARKS:Ifintothe ironingtables buildiginthe steamerand/orwaterestunits,below
0°Cthe water resp. ice maycause damagetothe equipment.
Grade ofelectricprotection ofthe equipment: IP23, resp. "protected against dripwater".
Due tothe steamescapingtothe airspace ofthe room(flowingoutfromthe iron)an
adequateair exchangeor individualexhaustion equipment has tobe provided.
1Temporarilywet isa premise where in case designed usage the moisture content ofthe airexceeds
75 %onlyfora short time resp. periodicallyvapourorsteamdevelopsresp. moisture condensation
occurs, however, the premise quicklydriesout.
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Dataofconnection tothe energysupplysystem
ATTENTION!Installation ofthe equipment, itsconnection tothe electric-resp.steam
networksmaybe performed byaspecialist fitter ofthe given area.
Connection of the electricpower
Type Voltage, current type
V, Hz
Class of
shock
protection*
Power consumption
W
fan heater
Mainfuse**
A
PRAKTIK 3x400/230, 50 I. 550 1000+100 3x10
COMPACT 3x400/230, 50 I. 550 1000+280 3x10
*- Wired shockprotection accordingtoEN 60204-1(6.3.3.; 8.)
**- Safety-fuse or small circuit breaker of"L"-characteristic
•All type ironingtables,on aspecialorder, can also be delivered withfan of230 V,50 Hz
or 3x400V50 Hzvoltage, 370 Wfan motor.
•The equipmentisdelivered completewithwiringprepared forconnection.Afterbeing
connected tothe mains the equipment isserviceable.
-The connection iseffected withuse ofconnectorplugprovided withprotection contact,
withuse of3- resp. 5-conductor power cable.
-The voltagedrop on the mains installed forthe connectorplugshouldnotexceed +/-
10 %.
-The wall outlet socket shouldbe provided withan independent isolation switch.
ATTENTION!The electricconnections havetobe established accordingtothe schematic
circuit diagram.
Connection ofthe equipmentispermissibleonlytoamains provided with
wired shockprotection.Shouldthe equipmentgetfaultydue tobeing
operated fromamains notprovided withadequateearthingthen the
resultingdamages will be bornbythe operator.
The connection has tobe made inafullyde-energized stateofthe
equipment.
Preventive measures required on behalf of the operator:
•Checkingthe shockprotection systemofthe equipmentaftercommissioning,resp.
repairs.
•Removingcombustible-inflammablematerialsfrom the vicinityofthe equipment.
•Providingindividualprotection devices (gloves)forcontrolsofthe equipment(fittings
outside the cover) whose operatingtemperaturemayexceed 50 oC.
•Coveringthe top ofthe equipment, storingforeignobjectson it isPROHIBITED!
•DO NOTleavethe equipment unattended duringitsoperation!
•Incase ofabreaklonger than 15 minutes the equipment has tobe switched off.
•Incase ofbreakdownthe equipment has tobe switched off.
c)Datarelating tothemachineitself
Operatingtemperatureofthe pad (as measured on the perforated plate): 90 - 120 oC
Operatingtemperatureofbase pad withcontinuous control: 25 up to120 oC.
Steam demand for ironing: withiron, approx. 2kg/h
Steam pressurefor ironing: 3- 6bar, dependingupon technology
The operatingnoise levelofthe equipment islower than 70 dBA sound pressurelevel.
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d)Datarelating tousageof themachine
Description of operation of the equipment:
Structuralconstruction:
The ironingtableconsistsofthree mainparts, as follows:
-baseplate, maschine base withfoot switch
-ventilator house withthe fan inside and motor
-ironingpad, withbuilt-inheating.
Inordertoensurethe airmotion the workingsurface (base-and auxiliarypad)ofthe ironing
tableiscovered byaperforated plate. Onthisperforated platean ironinginsert permeableto
airand acoverareaccommodated.The ironingtableiskeptataconstanttemperaturebya
tubularheateraccommodated inthe interiorofthe pad bodythus preventingthe moisture
contentofthe normalvolumesteamfromcondensing,and the heatingexcludes back-
moisturizingfromthe bottom. The fan performsremovalofthe redundantsteam, fixingthe
materialand dryingand coolingthe goods.
Atthe COMPACTtype the airflowingoutfromthe fan atthe twoextremepositions is
directed bydeflectorplates fixed inthe suction-blowinghouse mounted overthe fan as well
as those attached tobearingsupported shaftsinthe canopyeitherintothe canopyand via
thisintothe airorthroughthe suction house intothe pad,thus establishingan under-
blowing.
Byturninganyone ofthe armsholdingthe auxiliarypads intoironingposition thus suctioning
orblowingtakes place throughthe auxiliarypad.The suctioningand blowingcan be started
bypedals;on pressingofthe correspondingpedalthe deflection plategetschanged position
ofthe air divert.
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Controland signalelements:
Onbottom ofthe ironingtable:
-Set-screwsfor levellingofthe equipment.
At front ofthe ironingtable:
-Foot switch
-For the PRAKTIKtype, one switch offull width, triggeringthe suctioning
-Forthe COMPACTtypes,one upperswitch offull width,triggeringthe vacuumingand
the lower switch offull width, triggeringthe suctioning
Ontop ofthe ironingtable:
-Yellow/red mainswitch;
-Green toggleswitches (lightingwhen switched on)
-pad heatingoperates,
-fan ready
Onside ofthe ironingtable(the PRAKTIKtype)
-Fixingscrewservingfor adjustment ofthe tableheight.
Other elements:
-Connector socketsfor electricheatingofthe ironingpads
-Power cablewiththe connector plug.
Sequence of the starting:
•Connectthe mains connectorplugintoasocketprotected byafuse ofspecified rating.
Priortoconnecting,makesurethatthe voltageofthe mains and thatofthe equipment
coincide.
•Connectthe plugsofthe pad heatingtothe connectorsocketstobe found on the rear
side ofthe column
•Withturningon ofthe wall-mount mainswitch the equipment becomes energized.
•Usingthe two-position green lightingtoggleswitches the pad heatingand the fan can be
energized.
•Afterthe lapse of10-15 minutes followingthe switching-on,the ironingpads reach their
operatingtemperatureand then ironingmaytakeitsbeginning.
•The fan startson pressingthe correspondingpedaland itoperates onlyuntil the pedalis
kept pressed.
Halting takes place inasequence oppositetothat of the starting:
•Switch off heatingofthe ironingpads (the signallampofthe switch turns dark).
•Turnthe wall-mount mainswitch ofthe equipment toposition "0" OFF.
Tasks of the operator during operation:
•Attendingthe operation ofthe equipment (controllamps).
Risks prevailing during the course of the operation of the equipment:
•Scaldingbyunexpected blow-out ofsteam (steam pipe ruptureat the iron, slackening)
•Touchingthe impeller ofthe fan, duringcleaning, maintenance.
Individualprotection appliances:
For handlingofthe other equipment no individualprotection appliances arenecessary.
Breakdownremedy:
•Touchingthe machine on observation ofabreakdownisPROHIBITED!
•Donot removethe coversofthe equipment.
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•Ifthe reason ofthe breakdownisnotunambiguous,then restartingofthe equipmentmay
takeplace onlyafteradecision taken bythe person responsibleforthe operation,resp.
after rectification ofthe fault byaprofessionalserviceman.
•Incase ofelectricpowerfailurethe equipmentswitches off and on restoration ofthe
powersupplythe pad heatingrestarts.(Duringamains voltagefailurethe equipmenthas
tobe considered as ifenergized).
e)Datarelating tomaintenance
Anymaintenance workmaybe performed onlyon equipmentisolated fromthe energy
source and cooled downtothe ambient temperature.
Periodicmaintenance ofthe equipmentbecomes due afterevery1000 workinghoursbutat
leastonce halfyearly.Inordertoensureintensityofthe suctioningthe clogged pad cover
has tobe replaced infunction ofthe wear.
Maintenance ofthe equipment, e.g.thatofthe itemslisted belowmaybe performed onlyby
askilled mechanic-, electric- and gas fitter, resp. professionalservice:
•the pad heating, (inspection and repair)
•the fan, (inspection and repair)
•cleaningofswitch contacts,
•checking, replacement ofelectricparts,
•checkingofelectriccontrol, re-tighteningofthe screwjoints.
Forthe maintenance onlyoriginal,factorymade orequivalentpartsmaybe used.When
orderingspareparts,inaddition tothe numbersindicated on the partslist, the type and year
ofproduction ofthe equipment havealso tobe indicated.
Forlocation ofan electricfailureonlyameasuringinstrumentof highinternalresistance may
be used.
Maintenance tasks of the operating staff:
The equipment shouldbe:
-daily,cleaned fromthe deposited contamination,wastesilkswithuse ofabrush and
wipingcloth,
f) Information relating toputting themachineout of operation
Disconnect the equipment durablyfrom the energysources.
Takecareon protection against dust and corrosion.
g)Datarelating toemergencysituation
Noemergencysituation can be caused bythe operation ofthe ironingtable.
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PRAKTIKI. ironing tables electriccircuitdiagram
withone-phase motor
SK wireconnect L signallanp
230V 50Hz phasewire CS1..3 connectorsockets
N „0”wire D1..3 connectorplug
PE protect wire FPH ironingpad withbuilt-in
K1...K4 switch heating+heat breakoff
M1 foot switch FP auxiliarypad with
M fan motor built-inheating
REMARK: The K3, K4switchand CS2, CS3 connectorsockets, dependingbythe
numberofauxiliarypads
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COMPACT.
ironing tables electriccircuitdiagram
withthree-phase motor
SK Wireconnect L Signallamp
R, S, T, Phasewire CS1..3 Connectorsockets
N „0”wire D1..3 Connectorplug
PE Protect wire FPH ironingpad withbuilt-in
F Mainswitch heating+heat breakoff
K1...K4 Switch FP auxiliarypad with
MK Magneticswitch built-inheating
M1 Foot switch M Fan motor
REMARK: The K3, K4switchand CS2, CS3 connectorsockets, dependingbythe
numberofauxiliarypads
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Ironingtableslistofparts
1.installedironing pad
2.colourironing padcover
3.Maliwatt ironing padcover
4.installedaxleforairdivert
5.metalnet
6.installedweight
7.airdivertwith axle
8.ventillatorhouse
9.motor
10.front unit with elektricalpart
11.ironong tablebase
12.clutchforchanging blowing to vacuum
13.fork
14.bearing with teflon
15.bearing houseforauxiliarypadholder
16.pedalforvacuum
17.mikroswitch
18.auxilarypadholder
19.cloth holder
20.cableholder spring
21.pedalforblowing
22.adjustableleg
23.auxilarypad
24.colourauxiliarypadcover
25.Maliwatt auxiliarypadcover
26.heating element forauxiliarypad
27.heating regulator
28.heating element forirning pad
29.perforatedplate
30.ventillatorwheel
31.motorswitch
32.auxilarypadheating switch
33.ironing padheating switch
34.connectorsockets forironing padheating
35.connecting cable
36.gasspring
37.auxiliarypadholdig arm
38.auxiliarypad
39.colourauxiliarypadcover
40.metalnet
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41.heating element forauxiliarypad
42.iron holder
43.auxiliarypadheating switch
44.connectorsockets
45.connectorsockets
46.connectorsockets
47.main switch
48.fixing screw
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PRAKTIK
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COMPACT
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PRAKTIKB
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COMPACTB
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