Antares MODULEX P.121 Quick guide

MOTOR HEAD MODULEX HYBRID
UNIVERSAL REPLACEMENT MOTOR WITH SELF-ADAPTING
FREQUENCY CONVERSION IMPELLER
INSTALLATION AND INSTRUCTION MANUAL
EEI≤0,21
Main features
●EEI≤0,21
●Function: AUTO ADAPT - AA
●Constant Speed - CS
●Proportional Pressure - PP
●Constant Pressure - CP
●Controller PWM
●Function Display
CONNECT THE EARTH ROD BEFORE THE POWER SUPPLY
DO NOT TOUCH THE PUMP WHILE IT IS RUNNING
DO NOT FUNCTION THE PUMP WITHOUT WATER
P.121 - P.122
Rev. 082022
1 UK
for water & fire
ANTARES®for water & fire S.r.l.- Via degli Alpini, 144 - 55100 Lucca - ITALIA
Tel. + 39 0583 473701 Fax [phone] - [email protected] www.antaresint.com

MOTOR HEAD MODULEX HYBRID
FIG. 1
FIG. 2
Included related accessories
FIG. 3
FIG. 4
Yellow: PWM output (from pump)
Red:PWM input (from controller)
Black: Earth cable (GND)
Power cable: 230 Vac
Cavo controller PWM
Brown: (PH) Phase
Yellow / Green: Earth
Blue: (N) Neutra
89
Brown
Yellow
Blue
Rosso
Giallo
Nero
UK 2
1
4
5
3
6
7
2
10 11
12 13
68 -69 mm

P.064
MOTOR HEAD MODULEX HYBRID
* - Overview of components - page 2
* - Warnings - page 4
* - Precautions - page 4
1 - Introduction on functions - page 5
1.1 - Technical data - page 5
2 - Replacement instructions - page 6
2.1 - Preliminary checks - page 6
2.2 - Control panel positions - page 8
3 - Instructions for motor replacement - page 9
3.1 - Electrical connection - page 10
3.2 - Cable connection - page 10
3.2.1 - Power cable connection - page 10
3.2.2 - Connecting the power cable when replacing existing faulty circulators with a different
outlet - page 10
3.2.3 - PWM controler cable connection - page 11
3.2.4 - Cable connection of the PWM controller when replacing existing faulty circulators with
different connector or without PWM connection - page 11
4 - Instructions for use - page 12
4.1 - Control panel - page 12
4.2 - Performance curves - page 12
4.3 - Adjustment mode with reference to the led lights - page 13
4.4 - Adjustment modes and functions - page 14
4.4.1 - PWM imput signal for heating systems - page 15
4.4.2 - PWM imput signal for solar systems - page 16
4.4.3 - PWM signal – technical data - page 17
4.4.4 - PWM feedback signal - page 17
4.5 - Additional functions - page 18
4.5.1 - Vent function - page 18
4.5.2 - Manual release function after long periods of absence - page 18
5 - Troubleshooting - page 19
Overview of components Fig. 1 e Fig. 2
Pump body model
Wet rotor motor
Body fixing screws
Electronic control board
Pump identification plate
Control button for pump setting
Operation LED lights: control mode selected/fault
Connecting the PWM control cable
230 Vac mains power supply: connection of the 3-pole plug
Connection cables
Washers (only in the anticlockwise rotation model for Grundfos)
Fixing bolts
Instruction manual
1
2
3
4
5
6
7
8
9
10
11
12
13
INDEX
3 UK

MOTOR HEAD MODULEX HYBRID
Warning
●This product is not intended for the public, but for professionally specialized companies.
●Read the instructions carefully before installation and use.
●The pump must be reliably grounded and connected to a differential disconnector.
●It is strictly forbidden to touch the electric pump while functioning.
Warning for Children
●It is strictly forbidden for children, disabled people, the use of this product without the
supervision of a qualified person.
Electrical warning
●It is strictly forbidden for children, disabled people, the use of this product without the
supervision of a qualified person.
Pressure Warning
●The pumping system must be able to withstand the maximum pressure of the pump.
Notice regarding the change
●ANTARES declines all responsibility in case of any tampering with the electric pump or its
drive beyond the operating conditions by the User.
Thank you very much for choosing ANTARES products. Please read the instructions before installation and use
and keep them properly.
Precautions
●The motor power supply voltage is single-phase 220-240V and the frequency is 50/60Hz.
●Make sure that the pipe system is firmly connected before installation and check that impurities, welding
scraps and waste have been removed from inside the pipes. Before installation in an old system, wash
it to remove any sludge present with crystallization of salts and substances present in the circulating
liquid.
●Make sure the pump is in a dry and ventilated environment to avoid short circuits due to moisture or
splashes in the body and ensure its accessibility for service and replacement.
●Before replacing the motor, make sure that there are no water leaks or drips in the boiler or system.
●Make sure that the electrical system is strictly connected to the earth electrode.
●After completing the installation of the pump, connect the power supply as a test and set the speed
adjustment setting to the maximum level to verify that it is starting properly. NOTE: the test run time
cannot be longer then 10 seconds to ensure that no load operation will effect bearing life.
●Do not touch the pump and/or the pipes when supplying water to the heating system to evoide getting
burned.
●Safety warnings concerning the motor must be observed during pump operation to avoid any accident.
●The power supply must be disconnected before positioning the motor and/or before any electrical action
to the pump, while it is running, to avoid accidents.
●Check the pump regularly and replace it promptly in case of damage.
●The power supply cable may only be replaced with matching cables or specific components.
●In winter, when the enviroment temperature is below 0°C, the water in the system must be completely
drained, if it is not in use.
●It is not possible to refill the system frequently with non-distilled water to avoid sludge formation over
time.
UK 4

P.064
MOTOR HEAD MODULEX HYBRID
1 - Introduction on functions
The ANTARES MODULEX UPMH circulation pump is an intelligent frequency conversion circulator
with integrated electronic differential pressure control, with the possibility of setting the regulation
module and the head (differential pressure). The differential pressure is controlled by the pump
speed. The motor stator is fully shielded and the rotating parts are immersed in clean water, playing
an important role in cooling and in lubrication during operation. The shielding sleeve of the electric
pump adopts a thin-walled structure to completely shield the internal stator from water in the
engine; the traditional mechanical seal structure is eliminated and the problem of water leakage
of the conventional pump is solved. The rotating parts consist of ceramic bearings and ceramic
rotating shafts, wear resistant and lubricated with clean water, wich cool the engine and reduce its
noise. The pump will not overload during full operation performance. It can be generally maintained
free as long as used correctly.
1.1 - Technical data
Universal motor with spare turbine for domestic circulators (8 mt delivery)
ANTICLOCKWISE ROTATION
FOR GRUNDFOS and other brands
Compatible and interchangeable with:
Grundfos UPM3 and other brands
Art. P.121
PWM
AA
CS
CP
PP
Old Grundfos
and UPS xx xx xxx
and other brands
High efficiency models
Grundfos and other brands
UMP3 (all types with and without PWM controller)
UPM2 (all types with and without PWM controller)
ALFA2 (all types with and without PWM controller)
Spare universal motor with impeller and inverter in frequency conversion energy class
“A” for substitutions on GRUNDFOS UPM and ALFA domestic circulators, ANTARES
models and other brands which are anticlockwise (CCW). With PWM control socket and
equipped with AUTO ADAPT, PP, CP and CS functions. Self-regulating with or without
cable connection to PWM regulator.
Self-regulating, satisfies all needs in replacements with a single product. Wheelbase fixing
holes 68 mm – complete with washers and connection cables.
Max delivery 8 mt
Order code P.121.80
According to
European standards
after 01/01/2022 it
is no longer possible
to install circulators
not classed as high
efficiency, even
inside boilers
Supply Voltage 220-240 V, 50/60 Hz
Motor protection Does not require any external protection
Protection class IP44
Insulation class E
Relative ambient humidity Max 95%
Emc Standard GB 4343,2 GB 4343,2 GB 17625,1 GB 17625,2
Ambient temperature 0°C - 40°C
Surface temperature + 125°C
Liquid temperature + 2°C ~ + 110°C
5 UK
(68) mm

MOTOR HEAD MODULEX HYBRID
CLOCKWISE
FOR WILO and other brands
Compatible and interchangeable with:
WILO
Art. P.122
PWM
AA
CS
CP
PP
Old
RS xx / X models
and other brands
PARA (all types with and without PWM controller)
PICO (all types with and without PWM controller)
YONOS (all types with and without PWM controller)
Spare universal motor with impeller and inverter with frequency conversion to energy class
“A” for replacements on WILO domestic circulators, which are clockwise (CW). With PWM
control socket and equipped with AUTO ADAPT, PP, CP and CS functions. Self-regulating
with or without connection cable to PWM regulator.
Self-regulating, satisfies all needs in replacement with a single product. Wheelbase fixing
holes 69 mm – complete with washers and connection cables.
Max delivery 8 mt
Order code P.122.80
2 - Replacement instructions
2.1 - Preliminary checks on the general status of the old circulator to be replaced
●Verify with a voltmeter that the voltage is present on the power supply
terminals of the motor, measuring the presence of correct voltage.
●Check the inside of the terminal box the presence of burns and the status
of the capacitor.
●Check the electrical continuity of the windings to determine any
interruptions or burns
●Measure the insulation resitance
●The test is considered passed if the insulation resitance is more than 10 Ω.
1) Make sure that the malfunction is not due to other causes.
2) Make sure that the circulator is not blocked by grime. If the release screw is present, proceed with a
screwdriver as shown:
With a large screwdriver
you unscrew the cap.
Then, with a small one
you move the rotor of the
circulator to the right and
left, which acts on the
cut accessible under the
removed cap.
(69) mm
According to
European standards
after 01/01/2022 it
is no longer possible
to install circulators
not classed as high
efficiency, even
inside boilers
UK 6

P.064
MOTOR HEAD MODULEX HYBRID
IF THE OLD CIRCULATOR IS IRREPARABLY COMPROMISED, PROCEED TO REPLACE
THE MOTOR AS PER THE FOLLOWING INSTRUCTIONS:
PRELIMINARY CHECKS FOR INTERCHANGEABILITY
WHEELBASE OF THE FIXING FLANGE
Check carefully that the purchased product meets the 3 conditions defined above of
the old circulator to be replaced.
Usually the detail on the badge shows first the diameter of the fittings and then the delivery head.
It is preferable to use motors with similar or higher metric delivery than the old circulator. The motor –
circulator with AUTO ADAPT function, is self-regulating and therefore reduces its power in relation to the
real and variable needs of the system.
●8 mt model type (art P.121.80) in replacement of 5, 6, 7 and 8 mt circulators.
DIRECTION OF ROTATION OF THE MOTOR
The delivery head detail of the old circulator is shown on the original badge of the circulator to be
replaced
(68) or
(69) mm
(68)
or
(69) mm
ATTENTION
The direction of rotation is determined by looking at the
circulator in front of the motor.
GRUNDFOS:
Model code – diameter – delivery – height
UPM x 15 - 50 - xxx
ALFA x 15 - 50 - xxx
UPS - 15 - 60 - xxx
WILO:
Model code – diameter – delivery – type of body – height
PARA 25/6/xxxxx/ xxx
PICO 25/6/xxxxx/ xxx
YONOS 25/6/xxxxx/ xxx
RS 25/6/xxxxx/ xxx
7 UK

MOTOR HEAD MODULEX HYBRID
2.2 - Control panel positions (Fig. 1 ref. 4)
The following operations may only be performed by qualified personnel
High temperature
1 - Installation direction preview
4 - Remove hexagonal bolts with a hex key 5 - Adjust in the desired direction,
lock the hexagonal bolts
6 - Open the valves, which must remain open
once the power is on
2 - Disconnect power supply before
adjustment
3 - Drain the liquid from the system
and close the valves
Warning: The pumped liquid can be at a high temperature and high pressure. Before
removing the hexagon socket bolts, drain the hot water from the system and close
the shut-off valves on both sides of the electric pump.
High temperature
UK 8

P.064
MOTOR HEAD MODULEX HYBRID
3 - Instructions for motor replacement
A. Disconnect the nain power switch of the
electric system.
B. Make sure there is a real power failure
using a voltmeter.
C. Disconnect the supply wires of the old
circulator
D. Close the power tap oft he water in the
heating system
E. If the circulator is equipped with
shut-off valves at the inlet and outlet, close
it. If there are none, the system must be
completely emptied.
F. Once empty with appropriate Allen key
diam 4-5 with T handle :
loosen the four bolts (in some cases only
two) fixing the motor to the pump body.
G. Let out the remaining water.
H. Loosen and remove the fixing bolts
completely, witout throwing them away,
and remove the faulty motor.
I. Insert the new motor in flange, inserting
one or two washers provided in the package
between the motor flange and the body.
ATTENTION: in some models of old circulator
bodies it is necessary to apply a second washer
to avoid the impeller rubbing on the pump body.
It is therefore necessary, before fixing the bolts,
to check in advance that the coupling does not
cause the impeller to rub on the body, in which
case you will insert a second spacer washer.
Most frequently encountered when using 1 mm
washers.
●Wilo: no washers
●Grundfos: - Bodies in cast iron: no washers
- Bodies in plastic: 1 or 2 washers
J. Insert the bolts and tighten them
completely
K. Use the appropriate Allen key to tighten the
bolts progressively with the corresponding
counter elements.
L. Open the circulator shut-off valves, if
present.
M. Open the water supply tap of the heating
system until the defined filling is reached.
N. Check that there are no leaks between
pump flange and motor.
O. Connect the wiring in the supply box of the
new motor.
P. At the end oft he motor replacement it is
advisable to set correctly the function of
the circulator with button (fig. 1 ref. 6) as
specified in the following pages.
The function of the motor/circulator is factory
pre-set in CS mode - constant speed.
If after having removed the motor, you notice on the old body of the circulator the
presence of sludge, fine sand due to the crystallization formed by mineral salts
(manganese, iron, calcium or others) or similar dirt, it is advisable to perform or
to have performed the total washing of the system, in order to avoid a possible
and repeated blockage of the motor.
H
9 UK

MOTOR HEAD MODULEX HYBRID
3.1 - Electrical connection - Fig. 2-3-4
3.2 - Cable connection
1 - Installation position 2 - Point the plugs toward the control
box socket and insert them
Disconnect the system power supply. Connect the
wire of the supplied connecting cable by observing the
arrangement of the terminals and their reference color.
Make sure that the grounding connection (yellow/green)
is effective. Connect the power connector to the socket of
the pump control box (Fig. 2 - 3 and 4).
Cut with scissors
Shorten the cable coming from
electrical box of the boiler so that the
length is adequate and strip the ends of
the wires
●If the socket of the new circulator does not match the plug of the old one, put an electric coversion adapter on the
plug of the old cable and on the plug of the new circulator. See the adapters in the ANTARES catalogue of sockets for
Grundfos circulators or other brands (our art. P.160.01).
OTHERWISE
●Cut off the connector end (plug) of the circulator to be replaced, shorten the cable coming from the electrical box of the
boiler so that it is of adequate length and strip the wires of the cable to connect them to the cable of the new connector
through terminals (see figure below):
Note: Make sure that the power cable does not come into contact with neither the pipes nor with the pump.
3 - Completed assembly
3.2.1 - Power cable connection
3.2.2 - Power cable connection when replacing existing faulty circulators with a different
connector
Electrical
connection
Connection
signal PWM
Cable connection:
1 Brown: L (Phase)
2 Blue: N (Neutral)
3 Yellow/Green: PE ( )
123
n
pu
mp.
Cu
t
with
s
ci
ss
or
s
Sh
h
bl
i
f
Brown
Brown
Yellow - Green
Blue
Blue
UK 10