Siemens Simotics M-1FE1 Series Instruction sheet

SIMOTICS M-1FE1
synchronous built-in motors

SIMOTICS
Drive technology
SIMOTICS M
-1FE1
synchronous built
-in motors
Configuration Manual
09/2019
A5E47872980B AA
Introduction
Fundamental safety
instructions
1
Description
2
Mechanical properties
3
Motor components,
characteristics and
options
4
Configuration
5
Preparations for use
6
Mounting
7
Electrical connection
8
Technical data and
characteristics
9
Dimension drawings
10
Appendix
A
List of abbreviations
B

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Ⓟ
10/2019 Subject to change
Copyright © Siemens AG 2010 -
2019.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to
prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a
safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices
shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger
will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning
relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the
specific task in accordance with the relevant documentation, in particular its warning notices and safety
instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant
technical documentation. If products and components from other manufacturers are used, these must be
recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning,
operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant
documentation must be observed.
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Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in
subsequent editions.

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Configuration Manual, 09/2019, A5E47872980B AA 3
Introduction
Documents required_1FE1
Additional documents
When configuring, you require Catalog NC62 (https://intranet.for.siemens.com/org/i-dt-
mc/intraDocs/catalogs/nc622019/NC%2062%20-%202019%20-
%20Complete%20Catalog/motion-control-NC62-complete-English-2019.pdf) as print
version or online.
Target group
This documentation addresses project planners and project engineers as well as
machine manufacturers and commissioning engineers.
Benefits
The Configuration Manual enables the target group to apply the rules and guidelines to
be observed when configuring products and systems.
The Configuration Manual supports you with selecting motors, calculating the drive
components, and selecting the required accessories. The Configuration Manual helps the
target group to create a system or plant configuration.
Utilization phase
Planning and configuration phase
More information
Information on the following topics is available at:
●Ordering documentation / overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals / information)
More information (https://support.industry.siemens.com/cs/de/en/view/108998034)
If you have any questions regarding the technical documentation (e.g. suggestions,
corrections), please send an e-mail to the following address E-mail
(mailto:docu.motioncontro[email protected]om).

Introduction
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4Configuration Manual, 09/2019, A5E47872980B AA
My support
Information on how to produce individual contents for your own machine documentation
based on Siemens contents is available under the link:
My support (https://support.industry.siemens.com/My/de/en/documentation)
Note
If you want to use this function, you must register once.
Later, you can log on with your login data.
Training
The following link provides information on SITRAIN - training from Siemens for products,
systems and automation engineering solutions:
SITRAIN (http://siemens.com/sitrain)
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet
under Contact:
Technical Support (https://support.industry.siemens.com/sc/ww/en/sc/2090)
Standard scope
This documentation describes the functionality of the standard scope. The machine
manufacturer documents the supplements and changes made by the machine
manufacturer.
For reasons of clarity, this documentation cannot include all of the detailed information
on all of the product types. Further, this documentation cannot take into consideration
every conceivable type of installation, operation and service/maintenance.
Keeping the documentation safe
This documentation should be kept in a location where it can be easily accessed and
made available to the personnel responsible.

Introduction
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Configuration Manual, 09/2019, A5E47872980B AA 5
Text features
Notes
Notes are shown as follows:
Note
A Note is an important item of information about the product, handling
of the product or
the relevant section of the document. Notes provide you with help or further
suggestions/ideas.
In addition to the notes that you must observe for your own personal safety as well as to
avoid material damage, in this document you will find the following text features:
Instructions for action
Instructions for action are identified using bullet points:
●Execute the instructions for action.
Enumerations
●Enumerations are identified by a bullet point without any additional symbols.
–Enumerations at the second level are hyphenated.
Links
Links to additional information are underlined in blue.
When passing over the link, the mouse pointer changes to a hand symbol.
Internet address for products
Products (http://www.siemens.com/motioncontrol)
Websites of third parties
This publication contains hyperlinks to websites of third parties. Siemens does not take
any responsibility for the contents of these websites or adopt any of these websites or
their contents as their own, because Siemens does not control the information on these
websites and is also not responsible for the contents and information provided there.
Use of these websites is at the risk of the person doing so.
EC Declarations of Conformity
You can download EC Declarations of Conformity and additional certificates for the
SIMOTICS motor series from the Internet at the following link:
Certificates for SIMOTICS motors
(https://support.industry.siemens.com/cs/products?dtp=Certificate&mfn=ps&pnid=133
47&lc=de-WW)

Introduction
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Table of contents
Introduction ............................................................................................................................................. 3
1 Fundamental safety instructions ........................................................................................................ 11
1.1 General safety instructions ......................................................................................................... 11
1.2 Equipment damage due to electric fields or electrostatic discharge ................................... 16
1.3 Industrial security.......................................................................................................................... 17
1.4 Residual risks of power drive systems ...................................................................................... 19
2 Description ............................................................................................................................................ 21
2.1 Use for the intended purpose ..................................................................................................... 21
2.2 Features and system preconditions........................................................................................... 22
2.2.1 Derating factors............................................................................................................................. 28
2.2.2 Electromotive force_1FE.............................................................................................................. 29
2.3 Design of the built-in motor ........................................................................................................ 30
2.4 Overview of the motors ................................................................................................................ 31
2.5 Technical features ........................................................................................................................ 32
2.5.1 Directives and standards............................................................................................................. 32
2.5.2 Technical features ........................................................................................................................ 34
2.5.2.1 Magnetic forces that occur.......................................................................................................... 35
2.5.2.2 Rotor weights and moments of inertia ...................................................................................... 37
2.6 Rating plate data (type plate) ..................................................................................................... 39
2.7 Selection and ordering data ........................................................................................................ 40
2.8 Structure of the Article No........................................................................................................... 41
3 Mechanical properties.......................................................................................................................... 45
3.1 Types of construction................................................................................................................... 45
3.2 Degree of protection..................................................................................................................... 47
3.3 Permissible motor vibration levels ............................................................................................. 48
4 Motor components, characteristics and options............................................................................... 51
4.1 Motor components........................................................................................................................ 51
4.1.1 Thermal motor protection............................................................................................................ 51
4.1.1.1 Thermal motor protection with temperature sensors (standard protection)...................... 52
4.1.1.2 Temperature evaluation using the PTC thermistor triplet (full motor protection)............. 53
4.1.1.3 Temperature evaluation using NTC thermistors (universal protection, option)................. 54
4.1.1.4 Overview of the temperature sensor connection options ...................................................... 55
4.1.2 Encoder........................................................................................................................................... 56
4.1.3 Cooling ............................................................................................................................................ 58
4.1.3.1 Safety instructions........................................................................................................................ 58
4.1.3.2 Cooling circuit................................................................................................................................ 58

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4.1.3.3 Engineering the cooling circuit....................................................................................................61
4.1.3.4 Cooling powers to be dissipated (power loss)..........................................................................64
4.1.3.5 Coolant ............................................................................................................................................68
4.1.4 Commutation angle and pole position identification...............................................................71
4.1.4.1 Special issues regarding pole position identification for specific motors............................72
4.2 Options ............................................................................................................................................74
4.2.1 Customer data on the rating plate (option Y84).......................................................................75
5 Configuration......................................................................................................................................... 77
5.1 Procedure when engineering.......................................................................................................77
5.2 Help when configuring..................................................................................................................78
5.2.1 SIZER configuration tool...............................................................................................................78
5.2.2 DT Configurator .............................................................................................................................79
6 Preparations for use ............................................................................................................................. 81
6.1 Safety instructions for electromagnetic and permanent-magnetic fields............................81
6.2 Transporting ...................................................................................................................................84
6.3 Storage ............................................................................................................................................86
7 Mounting................................................................................................................................................ 89
7.1 Mechanical mounting....................................................................................................................89
7.1.1 Mounting and removing the rotor (brief form)..........................................................................89
7.1.1.1 Tools and resources......................................................................................................................89
7.1.1.2 Installing the rotor (brief description)........................................................................................93
7.1.1.3 Balancing ........................................................................................................................................94
7.1.1.4 Removing the rotor (brief description).......................................................................................
97
7.1.2 Stator assembly with/without cooling jacket ...........................................................................98
7.1.2.1 Production equipment, mounting tools and other equipment ...............................................98
7.1.2.2 Installing the stator (brief description) ......................................................................................99
7.1.3 Installing the motor spindle .......................................................................................................100
7.1.3.1 Preparation ...................................................................................................................................100
7.1.3.2 Acting magnetic forces ...............................................................................................................101
7.2 Connecting the cooling ...............................................................................................................103
7.2.1 Connecting the water cooling....................................................................................................103
7.2.2 Connecting the air cooling .........................................................................................................103
8 Electrical connection .......................................................................................................................... 105
8.1 Permissible line systems............................................................................................................105
8.2 Circuit diagram of the motor......................................................................................................106
8.3 System integration ......................................................................................................................107
8.3.1 Connection notes.........................................................................................................................107
8.3.1.1 Electrical equipment ...................................................................................................................107
8.3.1.2 Connecting cables .......................................................................................................................107
8.3.1.3 Cable cross-sections...................................................................................................................109
8.3.1.4 Terminal boxes.............................................................................................................................113
8.3.1.5 Recommended grounding ..........................................................................................................113
8.3.1.6 High-voltage test .........................................................................................................................114
8.3.2 Voltage limiting ............................................................................................................................114
8.3.3 Signal connection / motor protection.......................................................................................
123

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8.3.3.1 Connecting the temperature sensors ...................................................................................... 123
8.3.3.2 Connection assignment of the encoder................................................................................... 126
9 Technical data and characteristics................................................................................................... 127
9.1 Explanations................................................................................................................................. 127
9.2 Technical data ............................................................................................................................. 128
9.3 Characteristics............................................................................................................................. 132
9.3.1 Data sheets and characteristics............................................................................................... 132
9.3.2 Calculating the acceleration time from the torque/power characteristic ......................... 132
10 Dimension drawings ........................................................................................................................... 133
10.1 Reference to the dimension drawings in SIOS....................................................................... 133
10.2 DT Configurator........................................................................................................................... 134
10.3 CAD CREATOR (title below)...................................................................................................... 135
A Appendix .............................................................................................................................................. 137
A.1 Technical data and dimensions of the recommended series reactors .............................. 137
B List of abbreviations ........................................................................................................................... 143
Index..................................................................................................................................................... 145

Table of contents
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SIMOTICS M-1FE1 synchronous built-in motors
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Fundamental safety instructions
1
1.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it
being switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between
any of the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems,
or water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components
may carry a hazardous voltage. Contact with hazardous voltage can result in severe
injury or death.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of
the electronics modules.

Fundamental safety instructions
1.1 General safety instructions
SIMOTICS M-1FE1 synchronous built-in motors
12 Configuration Manual, 09/2019, A5E47872980B AA
WARNING
Electric shock due to damaged motors or devices
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on
damaged motors or devices.
•Ensure compliance with the limit values specified in the technical data during
transport, storage and operation.
•Do not use any damaged motors or devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to
unconnected cable shields.
•As a minimum, connect cable shields and the conductors of power cables that are
not used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices
with protection class I, high voltages can be present at open, exposed parts, which
when touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may
cause serious injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it
has been explicitly stated that they can be opened in operation.

Fundamental safety instructions
1.1 General safety instructions
SIMOTICS M-1FE1 synchronous built-in motors
Configuration Manual, 09/2019, A5E47872980B AA 13
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This
can result in damage due to fire, device defects or malfunctions.
•Tighten all power connections to the prescribed torque.
•Check all power connections at regular intervals, particularly after equipment has
been transported.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put
people in danger or lead to property damage.
•If you come closer than around 2 m to such components, switch off any radios or
mobile phones.
•Use the "SIEMENS Industry Online Support app" only on equipment that has already
been switched off.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible.
Unrecognized dangers may cause accidents resulting in serious injury or death.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, where necessary in the
national language.
•Replace illegible warning labels.

Fundamental safety instructions
1.1 General safety instructions
SIMOTICS M-1FE1 synchronous built-in motors
14 Configuration Manual, 09/2019, A5E47872980B AA
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements
that may result in serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are
adjusted and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use
Safety Integrated functions, you must observe the safety notices in
the Safety Integrated manuals.
WARNING
Active implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power
equipment, such as transformers, converters, or motors. People with pacemakers or
implants are at particular risk in the immediate vicinity of this equipment.
•If you have a heart pacemaker or implant, maintain the minimum distance specified
in chapter "Correct usage" from such motors.
WARNING
Active implant malfunctions due to permanent-magnet fields
Even when switched off, electric motors with permanent magnets represent a potential
risk for persons with heart pacemakers or implants if they are close to
converters/motors.
•If you have a heart pacemaker or implant, maintain the minimum distance specified
in chapter "Correct usage".
•When transporting or storing permanent-magnet motors always use the original
packing materials with the warning labels attached.
•Clearly mark the storage locations with the appropriate warning labels.
•IATA regulations must be observed when transported by air.

Fundamental safety instructions
1.1 General safety instructions
SIMOTICS M-1FE1 synchronous built-in motors
Configuration Manual, 09/2019, A5E47872980B AA 15
WARNING
Injury caused by moving or ejected parts
Contact with moving motor parts or drive output elements and the ejection of loose
motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or
death.
•Remove any loose parts or secure them so that they cannot be flung out.
•Do not touch any moving parts.
•Safeguard all moving parts using the appropriate safety guards.
WARNING
Fire due to inadequate cooling
Inadequate cooling can cause the motor to overheat, resulting in death or severe injury
as a result of smoke and fire. This can also result in increased failures and reduced
service lives of motors.
•Comply with the specified cooling requirements for the motor.
WARNING
Fire due to incorrect operation of the motor
When incorrectly operated and in the case of a fault, the motor can overheat resulting
in fire and smoke. This can result in severe injury or death. Further, excessively high
temperatures destroy motor components and result in increased failures as well as
shorter service lives of motors.
•Operate the motor according to the relevant specifications.
•Only operate the motors in conjunction with effective temperature monitoring.
•Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Burn injuries caused by hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
•Mount the motor so that it is not accessible in operation.
Measures when maintenance is required:
•Allow the motor to cool down before starting any work.
•Use the appropriate personnel protection equipment, e.g. gloves.

Fundamental safety instructions
1.2 Equipment damage due to electric fields or electrostatic discharge
SIMOTICS M-1FE1 synchronous built-in motors
16 Configuration Manual, 09/2019, A5E47872980B AA
1.2 Equipment damage due to electric fields or electrostatic
discharge
Electrostatic sensitive devices (ESD) are individual components, integrated circuits,
modules or devices that may be damaged by either electric fields or electrostatic
discharge.
NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in
their original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive
flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Fundamental safety instructions
1.3 Industrial security
SIMOTICS M-1FE1 synchronous built-in motors
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1.3 Industrial security
Note
Industrial security
Siemens provides products and solutions wi
th industrial security functions that support
the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to imp
lement –and continuously maintain –a holistic, state-of-the-art
industrial security concept. Products and solutions from Siemens constitute one element
of such a concept.
Customers are responsible for preventing unauthorized access to their plants, syste
ms,
machines and networks. Such systems, m
achines and components should only be
connected to an enterprise network or the Internet if and to the extent such a connection
is necessary and only when appropriate security measures (e.g. using firewalls and/or
network segmentation) are in place.
For ad
ditional information on industrial security measures that can be implemented,
please visit:
Industrial security (
https://www.siemens.com/industrialsecurity)
Siemens
’products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they
become available, and that only the latest product versions are used. Use of product
v
ersions that are no longer supported, and failure to apply the latest updates may
increase customer
’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security
RSS Feed at:
Industrial security (
https://www.siemens.com/industrialsecurity)
Further information is provided on the Internet:
Industrial Security Configuration Manual
(https://support.industry.siemens.com/cs/ww/en/view/108862708)

Fundamental safety instructions
1.3 Industrial security
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18 Configuration Manual, 09/2019, A5E47872980B AA
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating
states in your system that may lead to death, serious injury, and property damage.
•Keep the software up to date.
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
•On completion of commissioning, check all security-related settings.
•Protect the drive against unauthorized changes by activating the "Know-how
protection" converter function.