APRILIA RS 660 2020 User manual

APRILIA WOULD LIKE TO THANK YOU
for having chosen one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please
read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features,
details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon find yourself in
harmony with your new vehicle, and ride it fully satisfied for a long time. This booklet forms an integral part of the vehicle; should the vehicle be sold, it
must be transferred to the new owner.
RS 660
Ed. 03_11/2020 Cod. 2Q000419 (IT-DE-FR-ES), 2Q000420 (EN-NL-EL-DA-FI-FR)

Theinstructionsgiveninthismanualareintendedtoprovideaclear,simpleguidetousingyourvehicle;italsodescribesroutinemaintenanceprocedures
and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. The booklet also contains instructions for
simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical knowledge: for these
operations, please take your vehicle to an Aprilia Dealer or Authorised Workshop.
2

Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee
The symbols illustrated above are very important. They are used to highlight parts of the
booklet that should be read with particular care. The different symbols are used to make
each topic in the manual simple and quick to locate. Before starting the engine, read this
booklet carefully, particularly the "SAFE RIDING" section. Your safety as well as other's
does not only depend on the quickness of your reflexes and agility, but also on how well
youknow yourvehicle, thestate ofmaintenance ofthe vehicleitself andyour knowledge
of the rules for SAFE RIDING. For your safety, get to know your vehicle well so as to
safely ride and master it given any riding condition. IMPORTANT This booklet is an
integral part of the vehicle, and must be handed over to the new owner in the event of
sale.
3

4

INDEX
GENERAL RULES....................................................................... 7
Foreword............................................................................... 8
Motorcycle care..................................................................... 8
Carbon monoxide.................................................................. 11
Fuel....................................................................................... 12
Hot components.................................................................... 12
Coolant.................................................................................. 13
Used engine oil and gearbox oil............................................ 13
Brake fluid............................................................................. 14
Battery hydrogen gas and electrolyte.................................... 14
Stand..................................................................................... 15
Reporting of defects that affect safety................................... 15
VEHICLE...................................................................................... 17
Arrangement of the main components...................................... 18
Dashboard................................................................................ 21
Digital instrument panel............................................................ 22
Light unit................................................................................... 24
Digital lcd display...................................................................... 24
Alarms................................................................................... 33
Mapping selection................................................................. 38
Control buttons...................................................................... 40
Advanced functions............................................................... 55
Ignition switch........................................................................ 75
Locking the steering wheel.................................................... 77
Horn button............................................................................... 77
Switch direction indicators........................................................ 78
High/low beam selector............................................................. 79
Passing button.......................................................................... 79
Daytime/night lights switch........................................................ 80
Start-up button.......................................................................... 81
Engine stop switch.................................................................... 81
Button Cruise Control................................................................ 82
Button PIT................................................................................. 84
System a-PRC (Aprilia Performance Ride Control).................. 85
Immobilizer system operation................................................ 99
Opening the saddle............................................................... 100
Glove..................................................................................... 102
Identification.............................................................................. 102
USE.............................................................................................. 105
Checks...................................................................................... 106
Refuelling.................................................................................. 109
Rear shock absorbers adjustment............................................ 111
Rear shock absorbers setting................................................ 114
Front fork adjustment................................................................ 115
Front fork setting................................................................... 117
Justering af greb til forbremse.................................................. 118
Clutch lever adjustment............................................................ 119
Running in................................................................................. 119
Starting up the engine............................................................... 120
Moving off / riding...................................................................... 123
Stopping the engine.................................................................. 128
Parking...................................................................................... 129
Catalytic silencer....................................................................... 130
Stand......................................................................................... 131
Suggestion to prevent theft....................................................... 131
Safe driving............................................................................... 132
Basic safety rules...................................................................... 134
MAINTENANCE........................................................................... 139
Foreword................................................................................... 140
Engine oil level check............................................................ 140
Engine oil top-up................................................................... 141
Engine oil change.................................................................. 142
Engine oil filter replacement.................................................. 142
Tyres......................................................................................... 142
Spark plug dismantlement........................................................ 144
Removing the air filter............................................................... 144
5

Cooling fluid level...................................................................... 144
Coolant check........................................................................ 146
Coolant top-up....................................................................... 146
Checking the brake oil level...................................................... 147
Braking system fluid top up................................................... 147
Battery....................................................................................... 151
Battery removal..................................................................... 152
Use of a new battery............................................................. 153
Charging the battery.............................................................. 155
Long periods of inactivity.......................................................... 157
Fuses........................................................................................ 157
Lamps....................................................................................... 163
Front light group........................................................................ 164
Headlight adjustment............................................................. 164
Rear optical unit........................................................................ 166
Rear turn indicators................................................................... 166
Number plate light..................................................................... 167
Rear-view mirrors...................................................................... 167
Front and rear disc brake.......................................................... 168
Periods of inactivity................................................................... 169
Cleaning the vehicle.................................................................. 170
Transport................................................................................... 174
Transmission chain................................................................... 174
Chain backlash check........................................................... 176
Chain backlash adjustment................................................... 177
Checking wear of chain, front and rear sprockets................. 177
Chain lubrication and cleaning.............................................. 178
TECHNICAL DATA...................................................................... 179
PROGRAMMED MAINTENANCE............................................... 189
Scheduled maintenance table................................................... 190
Recommended products........................................................... 192
6

RS 660
Chap. 01
General rules
7

Foreword
NOTE
HALVE THE SERVICE INTERVALS INDICATED IF THE VEHICLE IS USED IN
PARTICULARLY RAINY OR DUSTY CONDITIONS, ON POOR ROADS OR FOR
HIGH PERFORMANCE RIDING.
NOTE
IF THE VEHICLE IS INVOLVED IN A FALL, WHETHER WHILE MOVING OR STA-
TIONARY, ALWAYS TAKE IT TO AN OFFICIAL APRILIA DEALER, WHICH WILL
CHECK IT THOROUGHLY TO MAKE SURE THAT IT IS UNDAMAGED AND IN
PERFECT WORKING ORDER.
Motorcycle care
Aprilia recommends using quality products for cleaning the vehicle. The use of un-
suitable products can damage vehicle components. For cleaning do not use solvents
such as "nitro thinner", "cold cleaning agents", fuels or the like, or cleaning products
that contain alcohol.
WASHING THE MOTORCYCLE
Aprilia recommends softening with plenty water and then carefully removing insects
and stubborn stains before washing the vehicle.
To prevent stains, do not wash the motorcycle immediately after exposure to sunlight,
and do not wash it in the sun.
If the vehicle is used during the winter months, be sure to frequently wash the motor-
cycle. To remove anti-icing salt sprayed on roads in the winter, wash the motorcycle
with cold water immediately after use.
8
1 General rules

CAUTION
AFTER CLEANING YOUR MOTORCYCLE, THE EFFICIENCY OF THE BRAKING
SYSTEM MAY BE TEMPORARILY AFFECTED DUE TO THE PRESENCE OF WA-
TER ON THE FRICTION SURFACES. CONSIDER AN INCREASE IN BRAKING
SPACE, OPERATE THE BRAKES REPEATEDLY TO RESTORE NORMAL CON-
DITIONS. CARRY OUT THE PRE-RIDE CHECKS BEFORE USE.
USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY
PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT
USE OF HIGH PRESSURE WASHING SYSTEMS (OR STEAM CLEANERS) CAN
DAMAGE THE SEALS, OIL SEALS, BRAKING SYSTEM, ELECTRICAL SYSTEM
AND THE SADDLE. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYS-
TEMS. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYSTEMS.
CLEANING OF SENSITIVE PARTS
BODYWORK
To keep the motorcycle bright, wash it regularly, especially if used in areas with high
levels of pollution or mud. Stubborn stains of tree resin, petrol, oil, brake liquid or bird
droppings should be removed immediately, otherwise the stains risk becoming per-
manent.
After washing it is easy to identify marks and residual stains, remove them from the
body using a soft cloth and brand-name, non-abrasive polish, and protect with a pro-
tective wax for cars. Periodic care, a thorough cleaning and regular protective wax for
the bodywork preserves the aesthetic quality of the motorcycle over the long term.
PLASTIC COMPONENTS
9
1 General rules

IF THE PLASTIC COMPONENTS ARE CLEANED USING AGGRESSIVE AGENTS,
THE SURFACE MAY BE DAMAGED. DO NOT USE CLEANING PRODUCTS CON-
TAININGALCOHOL,SOLVENTSORTHATAREABRASIVEFORTHECLEANING
OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA-
CES CAN MAKE SCRATCHES
CHROME PARTS AND POLISHED METAL
TREAT THE PARTS MADE OF CHROME, ALUMINIUM OR POLISHED STEEL IN
A SPECIAL MANNER. WASH THEM WITH PLENTY OF WATER AND CAR SHAM-
POO, POLISH AND REGULARLY BRIGHTEN THEM WITH POLISH PASTE, PRO-
TECT THEM WITH WAXES OR SUITABLE ACID-FREE PRODUCTS (E.G.
VASELINE)
RADIATOR
IF THE VEHICLE IS USED IN WINTER ON ROADS TREATED WITH SALT, WASH
THE RADIATOR FREQUENTLY TO PREVENT COSMETIC DAMAGE TO THE FIN-
ISH AND THE RISK OF ENGINE OVERHEATING. WASH WITH PLENTY OF
WATER. WASH WITH A LOW PRESSURE JET OF WATER, USING A GARDEN
HOSE FOR EXAMPLE.
RUBBER PARTS
10
1 General rules

Clean the rubber parts using water and mild shampoo (brand-name, suitable for car
bodies)
THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE
DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR
CLEANING THE MOTORCYCLE
Carbon monoxide
If you need to keep the engine running while working on the vehicle, please ensure
that you do so in an open or very well ventilated area. Never run the engine in an
enclosed area. If you do work in an enclosed area, make sure to use a fume extraction
system.
CAUTION
EXHAUST EMISSIONS CONTAIN CARBON MONOXIDE, A POISONOUS GAS
WHICH CAN CAUSE LOSS OF CONSCIOUSNESS AND EVEN DEATH.
CAUTION
CARBON MONOXIDE IS ODOURLESS AND COLOURLESS, THEREFORE IT
CANNOT BE DETECTED BY SMELL, SIGHT OR OTHER SENSES. DO NOT
BREATHE IN EXHAUST FUMES UNDER ANY CIRCUMSTANCES.
11
1 General rules

Fuel
CAUTION
FUEL USED TO DRIVE EXPLOSION ENGINES IS HIGHLY INFLAMMABLE AND
CAN BECOME EXPLOSIVE UNDER SPECIFIC CONDITIONS. IT IS THEREFORE
RECOMMENDED TO CARRY OUT REFUELLING AND MAINTENANCE PROCE-
DURES IN A VENTILATED AREA WITH THE ENGINE SWITCHED OFF. DO NOT
SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR. AVOID ANY CON-
TACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY
CAUSE IGNITION OR EXPLOSION.
DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN.
IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK.
Hot components
The engine and the exhaust system components get very hot and remain in this con-
ditionforacertaintimeinterval after the engine hasbeenswitchedoff.Beforehandling
these components, make sure that you are wearing insulating gloves or wait until the
engine and the exhaust system have cooled down.
12
1 General rules

Coolant
Coolant contains ethylene glycol, which may be flammable in certain conditions. Eth-
ylene glycol burns with an invisible flame which may still cause burns.
CAUTION
TAKEPARTICULARCARENOTTO SPILLCOOLANTONTO HOTPARTSOR THE
ENGINE AND EXHAUST SYSTEM; THE FLUID MAY CATCH FIRE AND BURN
WITH INVISIBLE FLAMES. WHEN CARRYING OUT MAINTENANCE OPERA-
TIONS, IT IS ADVISABLE TO WEAR LATEX GLOVES. WHILE POISONOUS,
COOLANT HAS A SWEET TASTE WHICH MAKES IT EXTREMELY APPEALING
TO ANIMALS. NEVER LEAVE COOLANT IN OPEN CONTAINERS WHERE IT MAY
BE REACHED AND DRUNK BY AN ANIMAL.
KEEP OUT OF THE REACH OF CHILDREN.
NEVER REMOVE THE RADIATOR CAP WHILE THE ENGINE IS STILL HOT.
COOLANT IS UNDER PRESSURE AND MAY CAUSE BURNS.
Used engine oil and gearbox oil
CAUTION
WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISABLE TO
WEAR PROTECTIVE IMPERMEABLE GLOVES.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN
IF HANDLED FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BA-
SIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
13
1 General rules

HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED
OIL RECYCLING COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN.
Brake fluid
BRAKE FLUID MAY BE HARMFUL TO PAINTWORK, PLASTIC AND RUBBER.
WHEN SERVICING THE BRAKING SYSTEM PROTECT THESE COMPONENTS
WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERV-
ICING THESE SYSTEMS. BRAKE FLUID IS EXTREMELY HARMFUL TO THE
EYES. IN THE EVENT OF ACCIDENTAL CONTACT WITH THE EYES, RINSE THE
EYES IMMEDIATELY WITH PLENTY OF COOL, CLEAN WATER AND SEEK IM-
MEDIATE MEDICAL ATTENTION.
KEEP OUT OF THE REACH OF CHILDREN.
Battery hydrogen gas and electrolyte
(IF AVAILABLE)
CAUTION
THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND, AS IT CONTAINS
SULPHURIC ACID, MAY CAUSE BURNING IF IT COMES INTO CONTACT WITH
14
1 General rules

THE SKIN. WHEN HANDLING BATTERY ELECTROLYTE, WEAR TIGHT-FITTING
GLOVESAND PROTECTIVE APPAREL. IN THEEVENTOFSKIN CONTACT WITH
THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN WATER. IT
IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN
TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IN THE EVENT
OF CONTACT WITH THE EYES, RINSE WITH PLENTY OF WATER FOR FIFTEEN
MINUTES AND CONSULT AN EYE SPECIALIST IMMEDIATELY. THE BATTERY
RELEASESEXPLOSIVE GASES; KEEP IT AWAY FROM FLAMES, SPARKS, CIG-
ARETTES OR ANY OTHER HEAT SOURCES. ENSURE ADEQUATE VENTILA-
TION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN.
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COM-
PONENTS IN PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COM-
PATIBLE WITH THE BATTERY BEING ACTIVATED.
Stand
BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY
RETRACTED TO ITS POSITION.
DO NOT REST THE RIDER OR PASSENGER WEIGHT ON THE SIDE STAND.
Reporting of defects that affect safety
Unless otherwise specified in this Use and Maintenance Manual, do not remove any
mechanical or electrical component.
15
1 General rules

CAUTION
SOME OF THE CONNECTORS ON THE VEHICLE MAY BE ACCIDENTALLY
SWAPPED, AND MAY COMPROMISE NORMAL VEHICLE OPERATION AND/OR
CAUSE IRREPARABLE DAMAGE TO PARTS OF THE VEHICLE IF INCORRECT-
LY INSTALLED.
16
1 General rules

RS 660
Chap. 02
Vehicle
17

Arrangement of the main components (02_01, 02_02)
02_01
18
2 Vehicle

02_02
Key:
1. Left side fairing
2. Left headlamp (low beam)
3. Left hand turn indicate integrated in light unit.
4. Left rear-view mirror
5. Top fairing
6. Clutch lever
7. Left hand switch
8. Ignition switch
9. Fuel tank cap
10. Fuel tank
11. Main fuse
12. Rider saddle
13. Passenger saddle / solo saddle pod fairing (where applicable)
19
2 Vehicle

14. Taillight
15. Licence plate light
16. Rear left turn indicator
17. Passenger saddle / solo saddle pod fairing (where applicable) lock
18. Left hand passenger footrest
19. Left rider footrest
20. Gearbox lever
21. Side stand
22. Engine oil filter
23. Horn
24. Coolant radiator
25. Front brake calliper
26. Left hand front brake disc
27. Rear tone wheel
28. Rear ABS sensor
29. Rear brake calliper
30. Right hand passenger footrest
31. Rear right turn indicator
32. Secondary fuses
33. Battery
34. Rear brake oil tank
35. Throttle control
36. Right hand switch
37. Front brake fluid tank
38. Front brake lever
39. Right rear-view mirror
40. Front right turn indicator
41. Right headlamp (low beam)
42. Daytime running lights
43. Centre headlamp (high beam)
44. Coolant expansion tank
45. Right hand front brake disc
46. Front tone wheel
47. Front ABS sensor
48. Front right brake calliper
49. Engine oil level dipstick/cap
50. Rear brake lever
51. Right hand rider footrest
20
2 Vehicle