APRILIA SCARABEO 50 I.E - 2002 User manual

DEALER INSTRUCTION SHEET DEALER INSTRUCTION SHEET
SCARABEO 50 i.e. SCARABEO 50 i.e.
SAFETY MESSAGES
The following warning messages are used on all the
instructionsheetstodrawyourattentiontothesituations
describedbelow.
DANGER
Safety warning symbol. When you see this
symbol on the motorcycle or instruction sheets,
beware of potential injury hazards.
Failureto observe the instructionsfollowing these
symbols may affect your safety, the safety of
others and that of the motor cycle!
Risk of serious injury or death.
Possible risk of slight injury or damage to motor
cycle.
Risk of serious injury or death.
Possible risk of slight injury or damage to motor
cycle.
CAUTION
For the sake of safety, before starting the
vehicle, carry out a thorough preliminary check.
See the PRELIMINARY CHECK LIST IN THE
VEHICLE OPERATION AND MAINTENANCE
HANDBOOK.
Failure to carry out these checks may lead to
serious injury or damage to the vehicle.
Verylittletime is required, and the benefits in terms
of safety are enormous.
The components in this handbook are supplied
disassembled,andhave to befittedto the motor cycle.
These instruction sheets for dealers describe the
correctfitting procedures.
Readthe instructionsin the sheets to avoid
breakagesor incorrect assembly.
Remove the rear street case from the packing case,
containingthe mirrors, batteryand components.
Afterremovingthenailed-onsupportsandcrosspieces
fromthe crate (usedfor transport purposes),push the
motor cycle off the bottom of the crate and position it
onthe stand.
You can now proceed with the operations described
below.
INSTRUCTIONS FOR REMOVING
MOTORCYCLE FROM CRATE
Pag.1
IMPORTANT
Theword“IMPORTANT”is written before anyimportant
informationon the instructionsheet.
Scarabeo 50 i.e.
Scarabeo 50 i.e.
aprilia part #8202313 - 01/02 - USA Pag.8
2
11
ASSEMBLING THE LOCK
••
••
•Removethe nut(1) fromthe lockunit (2).
••
••
•Fitthe lockunit tothe housingon the street car
coverand securewith thenut (1).
Make sure the nut (1) is tight.

DEALER INSTRUCTION SHEET DEALER INSTRUCTION SHEET
SCARABEO 50 i.e. SCARABEO 50 i.e.
Pag.2
BATTERY
Batteryelectrolyteis toxic, caustic and the contact
with the skin may cause serious burns, since it
contains sulfuric acid. Wear protective clothing, a
face shield and/or tight fitting goggles when
workingaround the battery.Incaseofcontactwith
the skin, flush immediately with plenty of water.
In case of contact with the eyes, flush with plenty
of water for at least 15 minutes. Immediately
consult an oculist.
If the electrolyte is accidentally swallowed, drink
large quantities of water or milk, and then milk of
magnesia or vegetable oil. Immediately consult a
health professional. The battery gives off noxious
andexplosive gases; keep itaway from cigarettes,
flames, sparks and any other source of heat.
During the recharging or the use, make sure hat
the room is properly ventilated and avoid inhaling
the gases released during the recharging.
KEEPAWAY FROM CHILDREN.
Do not tip the vehicle too much, or tip the battery
too much, to avoid electrolyte leaking out.
CAUTION
INITIAL BATTERY CHARGING
••
••
•Liftthesaddle (1) andremove the toolkit holder (2).
••
••
•Removetheplug(3)fromtherechargecontainer(4).
••
••
•Fit the container into the battery as shown in the
drawing(seethe battery instructionsinthe recharge
pack).
••
••
•Usethe sameplug (3)to stop up battery holes.
The battery liquid is corrosive. Do not pour or
sprinkle it, particularly on plastic parts. When the
battery has been removed it must be placed in a
safeplace out ofthe reach of children. The battery
is very dangerous and may cause serious injury
or death.
1
2
3
4
Pag.7
FITTING THE STORAGE BOX
Follow the assembly instructions for the stor-
age box.
••
••
•Fitthe spacerbushes (1) in thecarrier housings
andthe innerstreet case housings.
••
••
• Securethe street case to thecarrier with the screws
TBEIM6X35 (2)and self-lockingnuts M6 (3).
Screw (2) tightening torque: 7.37 ftlb (10 Nm).
122
11
3

DEALER INSTRUCTION SHEET DEALER INSTRUCTION SHEET
SCARABEO 50 i.e. SCARABEO 50 i.e.
Pag.6
62
••
••
•Fit screws TCEI M 6x35 (6) of the wheel pin fork
clamp.
Screw (6) tightening torque: 8.85 ftlb (12 Nm).
••
••
•Fit the brake gripper with the screws TEF M 8x30
(2).
Screw (2) tightening torque: 16.96 ftlb (23 Nm).
SX DX
FITTING THE BATTERY
••
••
•Makesure theignition keyis in the “ ”position.
••
••
•Placethe battery into its housing.
••
••
•Firstconnect the positive cable (+ red)then the ne-
gative(- blue).
••
••
•Useaneutralgreaseorvaselineto grease terminals.
••
••
•Fitthe tool tit holder andlower thesaddle.
Pag.3
FITTING THE MIRRORS
Before fitting the mirrors, check the threading of
the nuts with pilers: the right nut is left-threaded
and the left nut right-threaded.
••
••
•Tightenthe nut withpilers M 8(1)for the frontbrake
pump.
••
••
•Positionthe ringnut (2).
••
••
•Fitthe mirrorwith rodand adjust as required.
Screw (1) tightening torque: 14.75 ftlb (20 Nm)
CAUTION
REDBLUE
3
2
1
3
IMPORTANT
••
••
•Fittheprotectiveguard (3),asshownin the drawing.
Carry out the same operations for the left-hand
mirror.

DEALER INSTRUCTION SHEET DEALER INSTRUCTION SHEET
SCARABEO 50 i.e. SCARABEO 50 i.e.
FITTING THE FRONT WHEEL
Beforecarrying out anymaintenance operation or
inspection of the front wheel, if possible hoist the
vehicleonto a solidand level surface with suitable
equipment.
When disassembling and reassembling the front
wheel, take extra care not to damage the brake
lines, discs or pads.
IMPORTANT Tofit thefront wheel, you may requirea
helper.
Pag.4 Pag. 5
DANGER
IMPORTANT
••
••
•Placea stand underthe vehicle
••
••
•To fit thefront wheel,remove the brake lever (1)by
unscrewingTEF M 8x30 (2) and the washers.
12
••
••
•Fitthewheel and themileagecounter drivegear(3)
positioningthe tongue(A)in thehub housing.
Make sure the transmission is properly fitted into
the wheel hub.
••
••
•Betweenthe hub andfork, place awasher (4), then
securethe wheelpin M12 (5).
Tightening torque 5: 25.81 ftlb (35 Nm).
Makesure the mileage countercable is fitted prop-
erly, as shown in the figure.
IMPORTANT
IMPORTANT
3
A
5
4