AquaMark AM-30V Instruction manual

245 W. Roosevelt Road
Building 12, Suite 83
West Chicago, IL 60185
800-323-4498
www.aquamarkboosters.com
Installation, Operation & Maintenance Manual
for
AquaMark models AM-30V, AM-50V, AM-60V
Minimum incoming supply line for AM-30V is 1 ½”
Minimum incoming supply line for AM-50V is 2”
Minimum incoming supply line for AM-60V is 2”
Standard voltage for these systems is 240 Volt Single Phase
1

THIS PUMP MUST BE PRIMED!
Open the city water supply valve to the booster. Open the discharge valve from
the pressure booster system that supplies water to the building. Run water in the
building for a minute. This will force water into the pump housing from the city.
The pump will be primed.
We recommend a bypass valve configuration be installed on ALL booster
pump installations.
In normal operation the bypass valve should be in the closed position.
In normal operation the supply line valve from the city water main MUST
remain open.
In normal operation the discharge valve to the building from the booster
should be open.
There is a relief valve included and installed on this AquaMark pressure
booster system. This relief valve discharge shall be piped to a floor drain.
Yearly inspections should be made to check for leaks or unusual noise and
proper maintenance procedures performed if necessary.
Relief valve discharge outlet shall be piped to floor
drain. Follow local codes pertaining to relief valve
piping and drainage.
2

Installation
Leave 12” of clear space around the pressure booster to allow for service
work to be performed as necessary in the future.
Use the included anti-vibration mat underneath the steel plate the booster is
mounted on. You will find this mat underneath the booster (between the
booster and the skid that the booster is bolted to. This mat is placed on the
jobsite floor beneath the pressure boosting system during the installation
process.
Plumb pressure booster as shown in the diagram included in this manual.
Supply pressure booster with correct incoming minimum supply line size (or
greater) as noted on the first page of this manual:
Minimum incoming supply line for AM-30V is 1 ½”
Minimum incoming supply line for AM-50V is 2”
Minimum incoming supply line for AM-60V is 2”
Plumb a three valve bypass system during installation of this pressure
booster. When service needs to be performed this will allow normal city
water pressure to be supplied to the building while servicing/repairing the
pressure booster system.
Unions are recommended when installing this pressure booster system.
Install included vibration isolator in the discharge piping after the connection
point of the bypass loop’s return to the discharge piping. You will find this
zip-tied to the support post of the variable frequency drive unit (blue box).
Have your electrician supply this pressure booster with the correct voltage
and phase electrical power. We recommend a wall mounted cut-off switch
box dedicated to the pressure booster only be mounted on a wall within 6’ of
the pressure booster installation location and should be easily accessible.
Connect the 6’ whip from the pressure booster to the cut-off switch box.
Make sure the breaker used is 20 amps or greater.
3

Operation
Make sure valve from city water supply to the pressure booster is in the full
open position.
Make sure valve on the discharge side of the pressure booster is in the full
open position.
Make sure that the bypass valve line is in the full closed position (if the
bypass valve is in the open position the pressure booster will not shut off.
Supply electrical power to the pressure booster by switching the wall
mounted cut-off switch to the on position.
Pressure booster will turn on and boost pressure to the desired set-point.
Pressure booster will continue to run until the demand has been met.
Pressure booster will enter sleep mode after demand has been met and a
pre-determined amount of time has passed.
Maintenance
This pressure booster has been designed to be maintenance free for many
years.
Do not rest items against switches, gauges, tank drain valves, or pressure
relief valve.
Do not rest items against pump. The pump requires free air space
surrounding it to dissipate heat and take in fresh air for cooling purposes.
Leave 12” of free air space all around the system.
4

Above is a generic three valve bypass diagram. This will
allow service of the pressure booster system when ball
valves are set as shown above in the “Bypass Position”
configuration.
When the ball valves are set as shown in the “In Service
Position”the pressure booster system will be in its normal
mode of operation.
5

Submittal Data
AquaMark Variable Frequency Drive
245 W. Roosevelt Rd.
Building 12, Suite 83 Simplex Water Pressure
West Chicago, IL 60185 Ultra Low Profile
Ph.# 800-323-4498 Booster System
AquaMark Model# AM-30V
Dimensions
Pipe Size
Model
Motor
Height
Length
Width
Inlet
Outlet
Voltage
Hz.
Phase
AM-30V
2 HP
22”
24”
24”
1 1/2”
1 1/2"
240-208
60
1 or 3
Option
460-480
60
3
Materials of Construction
Operating Conditions
Description
Pump Casing
Stainless
Steel
Max. Flow
38 GPM
Impeller
Stainless
Steel
Max. Press Boost
See Chart
Below
Shaft
Stainless
Steel
Max. System Press.
100 PSI
Seal
Type 21
Min. Suction Press.
10 PSI
Platform
Fab. Steel
Low Pressure Cut-off
7 PSI
Valves
Brass
VFD Control
Nema1
Connection
Piping
Brass
Requires 1 ½
Supply Line
for flows over
20 GPM
Diaphragm Tank
Steel
Up to a 5
Story
Building
Motor
TEFC
.
30 GPM Variable Frequency Drive Booster Pump
Option: An Additional Tank May Be Added After
60 PSI Boost @ 10 Gallons Per Minute
The Booster For Longer Shutdown Period During
50 PSI Boost @ 20 Gallons Per Minute
Low Flows
42 PSI Boost @ 30 Gallons Per Minute
32 PSI Boost @ 38 Gallons Per Minute
TWO YEAR WARRANTY

Submittal Data
AquaMark Variable Frequency Drive
245 W. Roosevelt Rd
Building 12, Suite 83 Simplex Water Pressure
West Chicago, IL 60185 Ultra Low Profile
Ph. 800-323-4498 Booster System
AquaMark Model# AM-50V
Dimensions
Pipe Size
Model
Motor
Height
Length
Width
Inlet
Outlet
Voltage
Hz.
Phase
AM-50V
3 HP
22”
24”
24”
2”
2"
208 - 240
60
1 or 3
Option
460 - 480
60
3
Materials of Construction
Operating Conditions
Description
Pump Casing
Stainless
Steel
Max. Flow
80 GPM
Impeller
Stainless
Steel
Max. Press Boost
See Chart
Below
Shaft
Stainless
Steel
Max. System Press.
95 PSI
Seal
Type 21
Min. Suction Press.
10 PSI
Platform
Fab. Steel
Low Pressure Cut-off
7 PSI
Valves
Brass
VFD Control
Nema1
Connection
Piping
Brass
Requires
Min. 2”
Supply Line
Diaphragm Tank
Steel
Up To A 7
Story
Building
Motor
TEFC
.
50 GPM Variable Frequency Drive Booster Pump
2” Supply Line for up to 65GPM
40 PSI Boost @ 40 GPM
3” Supply Line for up to 80GPM
36 PSI Boost @ 50 GPM
A Tank Can Be Added After The Booster For
35 PSI Boost @ 60 GPM
Longer Shut Down Periods At Low Flows
28 PSI Boost @ 80 GPM
TWO YEAR WARRANTY

Submittal Data Variable Frequency Drive
Simplex Water Pressure
Ultra Low Profile
AquaMark
245 W. Roosevelt Rd.
Building 12, Suite 83
West Chicago, IL 60185
Ph.# 800-323-4498 Booster System
AquaMark Model# AM-60V
Dimensions
Pipe Size
Model
Motor
Height
Length
Width
Inlet
Outlet
Voltage
Hz.
Phase
AM-60V
3 HP
22”
24”
24”
2”
2"
208 - 240
60
1 or 3
Option
460 - 480
60
3
Materials of Construction
Operating Conditions
Description
Pump Casing
Stainless
Steel
Max. Flow
70 GPM
Impeller
Stainless
Steel
Max. Press Boost
See Chart
Below
Shaft
Stainless
Steel
Max. System Press.
95 PSI
Seal
Type 21
Min. Suction Press.
10 PSI
Platform
Fab. Steel
Low Pressure Cut-off
7 PSI
Valves
Brass
VFD Control
Nema1
Connection
Piping
Brass
Requires 2”
Supply Line
Diaphragm Tank
Steel
Motor
TEFC
Up to a 9
Story
Building
.
60 GPM Variable Frequency Drive Booster Pump
Job Name:
Location:
48 PSI Boost @ 50 GPM, 112’ Head
A tank may be installed after the booster
46 PSI Boost @ 60 GPM, 110’ Head
for longer shut down periods during low flow
43 PSI Boost @ 70 GPM, 100’ Head
TWO YEAR WARRANTY

Model 3U /CDU
end suction centrifugal
EBARA
EBARA Fluid Handling an EBARA International Corporation company
9

Features
Model 3U / CDU
•Close coupled design
- saves space; simplifies maintenance and installation
•Stainless steel liquid end components
- high quality; corrosion resistance
•Versatile mounting
- can be installed horizontally or vertically
•Back pullout construction
- assembly and overhaul of the impeller and seal without disturbing
suction and discharge connections
•Top centerline discharge and foot support under casing
- ensures self-venting and reduces misalignment from pipe loads
•High operating efficiency
- lowers operating costs
•High quality mechanical shaft seals and o-rings
- available for standard pumping requirements or optional high
temperature and chemical duty operation
EBARA Fluid Handling
1651 Cedar Line Drive • Rock Hill, SC 29730 • (t) 803 327-5005 • (f) 803 327-5097
www.pumpsebara.com
© 2005 EBARA International Corporation EICCDU3U 0706
CDU selection chart
Applications
• Plant services
• Water supply systems
• Washing plants
• Cooling water
• Car wash
• Scrubbers
• Ultrapure water systems
• Jockey pump services
• Air conditioning
• Sprinkler/flow irrigation
• OEM equipment application
• Pressure boosting
• Liquid transfer
• Heat exchanger
• Spray systems
• Heating
• Beverage processing
• Pharmaceutical services
• Water reclamation and treatment
• General pump applications
3U selection chart
4 5 6 8 10 15 20 30 40 50 60 80
8
10
15
20
30
40
50M
20
30
40
50
60
80
100
150
20 30 40 50 60 80 100 150 200
l/MIN
Ft.
CAPACITY IN GPM
TOTAL HEAD
70/1-¾HP
70/3-1-½HP
70/3-1-½HP
120/5-3HP
120/3-1½HP
120/1-1HP
200/1-1½HP
200/3-3HP
200/5-3HP
60 Hz (synchronous speed: 3600 RPM)
0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.5
100M
80
60
50
40
30
20
15
10
Ft
300
200
150
100
80
60
50
20 30 40 50 60 80 100 150 200 300 400 600 700
M
3/MIN
CAPACITY IN GPM
TOTAL HEAD
*Three phase motor only
50-160-
10HP
40-160-
7½HP
32-200-
7½HP
32-200-
7½HP
32-125-3HP
50-125
7½HP
40-125A-
5HP
50-125-1
10HP
40-125B-
5HP
*50-160-1
15HP
*40-200A-
15HP
40-160-1-
10HP 50-160-
10HP
32-160A-5HP
32-160B-5HP
32-200-1-10HP
*40-200B-15HP
40-160-
7½HP
1. 3U65-125-7.5HP
1
2. 3U65-125-10HP
2
3. 3U65-160-10HP
3
4. 3U65-160-15HP*
4
5. 3U65-160-20 HP*
5
40
30
6. 3U65-160-25 HP*
6
7. 3U65-200-20HP*
7
8. 3U65-200-25 HP*
8
9. 3U65-200-30HP*
9
**NNoottee::Model 3U-65 – standard bronze
impeller; optional SS impellers available
10

Model CDU
Pump Dimensions
CDU
EBARA Stainless Steel Centrifugal Pumps
EBARA Fluid Handling
www.pumpsebara.com 310
(t) 803 327-5005 • (f) 803 327-5097 rev. 04/05
Air Vent Plug
PF 1/8" 83/16"
83/16"
93/16"
Drain Plug
PF 1/8"
31/8"2-Anchor Hole
ø3/8"
21/16"A
47/8"
43/4"
Suction
Discharge
Model Model
Discharge Suction
Pump Size – NPT
(Inch)
A
Dimension
(Inch)
TEFCODPTEFCODP
Three PhaseSingle Phase
Unit Weight (lbs.)
CDU70/1-3/4HP
CDU70/3-11/2HP
CDU70/5-2HP
CDU120/1-1HP
CDU120/3-11/2HP
CDU120/5-3HP
CDU200/1-11/2HP
CDU200/3-3HP
CDU200/5-3HP
1 x 11/4x 41/2
1 x 11/4x 53/16
1 x 11/4x 63/16
1 x 11/4x 41/2
1 x 11/4x 53/16
1 x 11/4x 63/16
1 x 11/2x 41/2
1 x 11/2x 53/16
1 x 11/2x 511/16
11/4
11/4
11/4
11/4
11/4
11/4
11/2
11/2
11/2
1
1
1
1
1
1
1
1
1
131/8Max.
139/16 Max.
147/16 Max.
139/16 Max.
139/16 Max.
147/16 Max.
139/16 Max.
147/16 Max.
147/16 Max.
36
47
51
41
47
59
47
58
58
41
50
58
46
50
66
50
65
65
31
39
44
33
39
51
39
50
50
31
39
48
32
39
60
39
59
59
11

Model CDU
Sectional View
CDU
EBARA Stainless Steel Centrifugal Pumps
EBARA Fluid Handling
www.pumpsebara.com 311
(t) 803 327-5005 • (f) 803 327-5097 rev. 05/03
001
011
018
021
048
107*
111
115
120-1
120-2
120-3
120-4
129
135-1
135-2
160
212-2
800
Casing
Casing cover
Bracket
Impeller
Impeller nut
Casing ring (*CDU 70 series only)
Mechanical seal
O-Ring
Bolt
Bolt
Bolt
Bolt
Nut
Washer
Washer
Base
Plug
Motor
304L Stainless
304L Stainless
Aluminum
304L Stainless
304L Stainless
Viton
—
Viton
304L Stainless
304L Stainless
304L Stainless
304L Stainless
304L Stainless
304L Stainless
Aluminum
Steel
304L Stainless
—
1
1
1
1
1
1
1
1
8
2
4
1
1
8
2
1
2
1
Part No. Part Name Material No. for
1 Unit
001
135-1
135-2
120-1
212-2
115
048
021
111
011
018
800
120-3
120-2
120-4
129
160
107*
12

AM-30V
13

AM-50V
14

AM-60V
15

SMV
Frequency Inverter Operating instructions EN
(13465100)

Copyright © 2013 - 2006 Lenze AC Tech Corporation
All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permis-
sion from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change
without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this material, includ-
ing, but not limited to, the implied warranties of it’s merchantability and fitness for a given purpose. Lenze AC
Tech Corporation assumes no responsibility for any errors that may appear in this manual.
All information given in this documentation has been carefully selected and tested for compliance with the hard-
ware and software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsi-
bility nor liability for damages that may occur. Any necessary corrections will be implemented in subsequent
editions.
This document printed in the United States

Lenze SMVector 13465100 EDBSV01 EN v18 1
About theseInstructions....................................................................................................... 2
1 Safety Information....................................................................................................3
2 Technical Data .......................................................................................................... 7
2.1 Standards and Application Conditions ...................................................................................7
2.2 SMV Type Number Designation.............................................................................................8
2.3 Ratings...................................................................................................................................9
3 Installation ..............................................................................................................12
3.1 Dimensions and Mounting ...................................................................................................12
3.1.1 NEMA 1 (IP31) Models < 30HP (22kW)...............................................................12
3.1.2 NEMA 1 (IP31) Models > 30HP (22kW)...............................................................13
3.1.3 NEMA 4X (IP65) Models...................................................................................... 14
3.1.4 NEMA 4X (IP65) Models with Disconnect Switch................................................15
3.2 Electrical Installation ............................................................................................................16
3.2.1 Power Connections.............................................................................................. 16
3.2.1.1 Mains Connection to 120VAC Single-Phase Supply ...........................16
3.2.1.2 Mains Connection to 240VAC Single-Phase Supply ...........................17
3.2.1.3 Mains Connection to Three-Phase Supply ..........................................17
3.2.1.4 Motor Connection ................................................................................17
3.2.1.5 Installation Recommendations for EMC Compliance ..........................18
3.2.1.6 NEMA 4X (IP65) Input Terminal Block.................................................18
3.2.1.7 Dynamic Brake Connections ...............................................................19
3.2.2 Fuses/Cable Cross-Sections ...............................................................................20
3.2.3 Control Terminals.................................................................................................21
4 Commissioning ......................................................................................................23
4.1 Local Keypad & Display.......................................................................................................23
4.2 Drive Display and Modes of Operation ................................................................................25
4.3 Parameter Setting................................................................................................................26
4.4 Electronic Programming Module (EPM)...............................................................................26
4.5 Parameter Menu ..................................................................................................................27
4.5.1 Basic Setup Parameters ...................................................................................... 27
4.5.2 I/O Setup Parameters .......................................................................................... 31
4.5.3 Advanced Setup Parameters...............................................................................35
4.5.4 PID Parameters ...................................................................................................39
4.5.5 Vector Parameters...............................................................................................41
4.5.6 Network Parameters ............................................................................................ 43
4.5.7 Diagnostic Parameters ........................................................................................44
4.5.7.1 Terminal & Protection Status Display....................................................... 45
4.5.7.2 Keypad Status Display.............................................................................45
4.5.8 Onboard Communications Parameters 15-60HP (11-45kW)............................... 46
4.5.9 Sequencer Parameters........................................................................................47
4.5.9.1 Sequencer Flow Diagram Left .............................................................55
4.5.9.2 Sequencer Flow Diagram Right...........................................................56
4.5.9.3 Sequencer Status ................................................................................57
5 Troubleshooting and Diagnostics ........................................................................58
5.1 Status/Warning Messages ...................................................................................................58
5.2 DriveCongurationMessages.............................................................................................59
5.3 Fault Messages....................................................................................................................59
Appendix A ........................................................................................................................62
A.1 Permissable Cable Lengths.................................................................................................62
Contents

2Lenze SMVector 13465100 EDBSV01 EN v18
This documentation applies to the SMV frequency inverter and contains important technical data
regarding the installation, operation, and commissioning of the inverter.
These instructions are only valid for SMV frequency inverters with software revision 4.23 or
higher for version 4.23 software, the drive nameplate illustrated below would show “42” in the “F”
location.
Please read these instructions in their entirety before commissioning the drive.
CA B D E F
Type:
ESV751N04TXB
Id-No: 00000000
INPUT: 3~ (3/PE)
400/480 V
2.9/2.5 A
50-60 HZ
OUTPUT: 3~ (3/PE)
0 - 400/460 V
2.4/2.1 A
0.75 KW/1HP
0 - 500 HZ
For detailed information
refer to instruction
Manual: SV01
000000000000000000
ESV751N04TXB000XX ## ##
TYPE-4X INDOOR USE ONLY
A B C D E F
Certifications Type Input Ratings Output Ratings Hardware Version Software Version
Scope of delivery Important
• 1 SMV Inverter
with EPM installed (see Section 4.4)
• 1 Operating Instructions manual
After receipt of the delivery, check immediately whether the items delivered match
the accompanying papers. Lenze AC Tech does not accept any liability for deficiencies
claimed subsequently.
Claim:
• visible transport damage immediately to the forwarder.
• visible deficiencies /incompleteness immediately to your Lenze AC Tech representative
Related Documents
The documentation listed herein contains information relevant to the operation of the SMVector frequency inverter.
To obtain the latest documentation, visit the Technical Library at http://www.lenzeamericas.com.
Document # Description
CMVINS01 SMVector Communications Module Installation Instruction
CMVMB401 SMVector ModBus RTU over RS485 Communications Reference Guide
CMVLC401 SMVector Lecom Communications Reference Guide
CMVCAN01 SMVector CANopen Communications Reference Guide
CMVDVN01 SMVector DeviceNet Communications Reference Guide
CMVETH01 SMVector EtherNet/IP Communications Reference Guide
CMVPFB01 SMVector PROFIBUS Communications Reference Guide
ALSV01 SMVector Additional I/O Module Installation and Operation Manual
DBV01 SMVector Dynamic Braking
PTV01 SMVector Potentiometer Install Instructions
RKV01 SMVector ESVZXK1 Remote Keypad
RKVU01 SMVector ESVZXH0 Remote Keypad (for NEMA 1 15-60HP (11-45kW) Drives)
About These Instructions

Lenze SMVector 13465100 EDBSV01 EN v18 3
Safety Information
1 Safety Information
General
Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot. Non-
authorized removal of the required cover, inappropriate use, and incorrect installation or operation
creates the risk of severe injury to personnel and/or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must be
carried out by qualified, skilled personnel who are familiar with the installation, assembly, commissioning,
and operation of variable frequency drives and the application for which it is being used.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not
change any insulation distances during transport, handling, installation or maintenance. Do not touch
any electronic components or contacts. This drive contains electrostatically sensitive components, which
can easily be damaged by inappropriate handling. Static control precautions must be adhered to during
installation, testing, servicing and repairing of this drive and associated options. Component damage
may result if proper procedures are not followed.
To ensure proper operation, do not install the drive where it is subjected to adverse environmental
conditions such as combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture
or vibration; direct sunlight or extreme temperatures.
This drive has been tested by Underwriters Laboratory (UL) and is UL Listed in compliance with the
UL508C Safety Standard. This drive must be installed and configured in accordance with both national
and international standards. Local codes and regulations take precedence over recommendations
provided in this and other Lenze AC Tech documentation.
The SMVector drive is considered a component for integration into a machine or process. It is neither a
machine nor a device ready for use in accordance with European directives (reference machinery directive
and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the
machine meets the applicable standards.
Electrical Connection
When working on live drive controllers, applicable national safety regulations must be observed. The electrical
installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses,
protective earth [PE] connection). While this document does make recommendations in regards to these
items, national and local codes must be adhered to.
The documentation contains information about installation in compliance with EMC (shielding, grounding, filters
and cables).These notes must also be observed for CE-marked controllers.The manufacturer of the system
or machine is responsible for compliance with the required limit values demanded by EMC legislation.
Application
The drive must not be used as a safety device for machines where there is a risk of personal injury or material damage.
Emergency Stops, over-speed protection, acceleration and deceleration limits, etc must be made by other
devices to ensure operation under all conditions.
The drive does feature many protection devices that work to protect the drive and the driven equipment
by generating a fault and shutting the drive and motor down. Mains power variances can also result in
shutdown of the drive. When the fault condition disappears or is cleared, the drive can be configured to
automatically restart, it is the responsibility of the user, OEM and/or integrator to ensure that the drive is
configured for safe operation.