Annovi Reverberi AR 30 Series User manual

AR 30
AR 40
INSTRUCTION MANUAL
AR30 - 550 RPM - S EMI -H YDRAULIC T WO D IAPHRAGM P UMP
M ODEL M AX GPM M AX L/M IN M AX PSI M AX B AR HP P OWER
W EIGHT
L BS .
AR30-SP 9.6 36.2 580 40 2.9 20.5
AR30-SP/A3/4 9.6 36.2 580 40 2.9 20.5
AR30-GR3/4-GCI
9.6 36.2 580 40 2.9 33.0
AR40 - 550 RPM - S EMI -H YDRAULIC T WO D IAPHRAGM P UMP
M ODEL M AX GPM M AX L/M IN M AX PSI M AX B AR HP P OWER
W EIGHT
L
BS .
AR40-SP 12.2 46.3 580 40 3.5 20.5
AR40-SP/A3/4 12.2 46.3 580 40 3.5 20.5
AR40-GR3/4-GCI 12.2 46.3 580 40 3.5 33.0
GCI - Pump with a mounted control unit.
DIAPHRAGM KITS
MODEL DESCRIPTION
AR43285 BlueFlex
AR43283 Desmopan
AR43282 Buna
DIAPHRAGM KITS
MODEL DESCRIPTION
AR43285 BlueFlex
AR43283 Desmopan
AR43282 Buna
VALVE KITS
MODEL DESCRIPTION
AR1917 Valves
O-RING KITS
MODEL DESCRIPTION
AR1916 O-Rings
OIL
MODEL DESCRIPTION
AR64532D Oil
AR64532D-C Case (6)Oil
140° F - Max Water Temp
1” - Suction AR30
1 1/4" Suction AR40
1/2” NPT - Outlet

AR30 AR40
AR30-SP
AR40-SP
Pump with Base
AR30-GR3/4-GCI
AR40-GR3/4-GCI
Pump with Gearbox &
Control Unit
AR30-SP/A3/4
AR40-SP/A3/4
Pump with
3/4" Thru Shaft
AR30-EM230-1
3 HP 230 Volt
Single Phase Motor
AR30-CR3/4-GCI
AR40-CR3/4-GCI
Pump with Gearbox
& Control Unit

A
R
A
R
A
R
A
A

 1
1
4
0
0
4
1 16
C
16
0
164 
 1
1
4
0
0
4
1 16
C
16
0
164 
6
6
 1 
1³⁄"female 0
1
 0
 1 
e
1 
 0  10  
1 
 10 A
R15
AR104
04Kit Appl. P A 11" A
A
2
R14
AR14
95Kit Appl. P A 12.2" A
A
2
R15
AR10
20Kit Appl. P A 12.2" A
A
3
1³⁄“universal shaft
Gearbox for four stroke engines
with SAE J609a flange
Gearbox for four stroke engines
with SAE J609a flange
7 - fo
AR4
r moAR4338 del A 30
8 - fo
AR4
r moAR4338 del A 50
0 - fo
AR40
r moAR4339 del A 503, AR303,
AR403
Kit includes a male 1" keyed
shaft adapter, mounting
bracket and necessary
hardware.
AR43397
For models AR30, AR50, AR303, AR403,
AR503 (SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kt
Gearbox Kit AR1666: 4” o 56 H  Enn
Shaft Kit AR43393: 1 3/8” 6 n t
Pulley Kits
Shaft Kit: 1” Male Solid Keyed Shaft
Gearbox Kit AR1636: 3/4” for 5-6HP  Enn
Shaft Kit AR43394: 1 3/8” 6 pline 
t t 1  TO t t AR1704aft Kit: 1-3/8” Female PTO
S
AR46
haft Kit AR1704

haft Kit AR1704
AR46
haft Kit AR1704
AR46
For model AR30, AR50
t t 1   TO t AR1704
 Oton

AR0M01
 P 0 olt Single Phase Motor
4 Pole 1700 RPM Operation
IP54 Protection Against Rain and
Splashing Water.

AR30EM01 550 RPM - SEMI-HYDRAULIC TWO-DIAPHRAGM PUMP
MODEL GPM L/MIN PSI BAR A 
WEIGHT
LBS.
AR30-01
9.36.2 00 
 3 0014 10 6
.6 3 400 1
L1ANDL2ARETHETERMINALSFORTHECONNECTIONSOFTHEWIRESFROMTHEPOWERCABLE

Control Unit   C
 an C Control Unit
otrol uts are aalable or eas lo a ressure cotrol
o our sraer sste ese uts clue a aual
u ale a austable ressure rele ale to cotrol
ressure a lulle ressure aue to otor ressure a
suto ales to cotrol lo
•O us  a  aust
te ressure b cla te
rele ale austet leer
o
•t te bale oo  te uber
oe osto te ressure s about
 s uber to s about 2
s uber tree s about  s
uber our s about  s
•ese ressures ca be auste b
us te e austet ob
locate o to o te rele ale
sr e e austet ob ca
be rotate e te rele
ale leer s  te u osto
•O us  a  te
ressure s release b lt u
te rele ale austet leer
t te bale oo o te
uber  osto
Pressure ustet 
elease eer
e ustet ob
Pressure
aue Bass etur Outlet
(oect rectl to te
ta tout restrctos
or ball ales)
Hose Barb Outlet 2 Places
Control Unit Operation

IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do not put the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A

Installation diagram (guideline)












English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuousduty, thepumpshouldnotdrawinwaterbygravityfromcontainerswithliquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than3m belowthe pump intake fittingandthe circuit must consist of hoses oflength and diameter ap-
propriate tothepump intake fitting (see “Technical Data”), freefrom restrictions and elbows, and with afilter
ofsuitablecapacity (see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbe operatedat avacuumdrawinginliq-
uids from reservoirs having thesurface ofthe liquidup to5 m belowthe pump intake fitting,for periods ofno
more than 15minutes.
Drawing in liquidsfrom lower levelsorforlongertimes causes cavitation in the pump circuitand re-
duces the lifetimeofthediaphragms,valvesandmechanicalparts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVE HEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVE HEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x














 


















•
•


•
 7  H 

•
 







 



 z  x 







 j 


      

 A 

 
  A/  A  6  5 

 
 



 



 
   
  

  

  -
 
  

  

  
   
   








   30  















       







 /R  P 
D  P 
        


B
 
  �
C
 /R  P  O 
P/
 R64  3  D
 F 
 /R  D  P 
• 
•B
 F  ®  D 
•  30  D  O 










,
a
  
      
,





    
    
I o 





/

 
 


 


A 
A  V 





 
 



 /R  P  S  R64511 






A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions

TROUBLESHOOTING
 




Problem









Cause





















Remedy





























Problem Cause Remedy
 

 
 Stop the pump at once. 
{1)






44 - 2
44 - 3
44 - 5
44 - 1
2021 AR North America
44
44 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
44 - 6
16
18
19
19
18
3
4
31
30
29
25
26
28
71 73
73 72
2
4
1
66 67
75
76
87 47 42
74
37 28
41
40
39
38
51
44
45
46
50 49
42
54
77
14 15
5
811
12
6
10
11
7
9
9
32 33 34 35
36 63
64
20 21 22
23 24 20
UP TO SERIAL NUMBER
910399
20 21 22 23
68 69 70 20
FROM SERIAL NUMBER
910400
AR 30 / AR 40
52
53
64
63
( )
V
e
r
s
i
o
n
SP/A
V
e
r
s
i
o
n
SP
659209
no longer
available
650660
no longer
available
650670
available
651670
available
Obsolete Inlet Pulsation Dampener
61
62

2021 AR North America 45
Medium pressure
AR 30 / AR 40
Pos Code Description Qty Note
1 620011 Pump body 1
2 620101 Head 1
3 620102 Head 1
4 621430 Bolt TE M12x55 8 TT445*
5
620080 Diaphragm 2 NBR
620081 Diaphragm 2 Viton
620085 Diaphragm 2 Desmopan
620082 Diaphragm 2 BlueFlexTM
6 620120 Piston Ø 56 2
7 620140 Connecting-rod 2
8
620110 Sleeve 2 AR30
622190 Sleeve 2 AR40
9 580470 Ring connecting rod 2
10 380300 Pin 2
11 380080 Ring circlip Øi 14 4
12 160230 Piston ring 2
14 1040180 Retaining washer 2
15 580360 Hub pin 2 TT180*
16 180150 Nut M10 2T350*
18
620030 O-ring Ø 25.80x3.53 4
620031 O-ring Ø 25.80x3.53 4 Viton
19 629050 Valve 4
20 111120 Ring circlip Øi 47 2
21 620020 Cover 1
22 620210 O-ring Ø 40.95x2.62 1
23 620291 Ring circlip Øe 20 1
24 620191 Bearing 1
25 850850 Bolt TCEI M6x30 2 TT90*
26 550331 Washer 2
28 180101 O-ring Ø 17.5x2 2
29 550030 Oil sight glass 1
30 550040 O-ring Ø 26.65x2.62 1
31
550050 Cap
Orange
1AR30
550052 Cap
Black
1AR40
32 620160 Spacer 1
33 550060 Bushing 1
34 620130 Ring seal 1
35 620330 Ring circlip Øi 65 1
36
620170 Shaft 1 (N) AR30
622200 Shaft 1AR40
37 620150 Manifold 1
38
550340 Fitting 1”G M-M 1 AR30
450120 Fitting
1" G - 1 1/4" G M-M
1AR40
39
550350 O-ring Ø 23.81X2.62 1 AR30
390290 O-ring
Ø 29x3
1AR40
40
550242 Ring nut 1” G 1AR30
550870 Ring nut
1 1/4" G
1AR40
41
550370 Elbow 1" 1 AR30
580040 Elbow 1 1/4" G 1 AR40
42 390060 O-ring Ø 20.63x2.62 4
44 621780 Bolt TE M8x40 8 TT180*
Pos Code Description Qty Note
45
620230 Semi air chamber upper 1 Red
629211 Semi air chamber upper / w-air valve 1
46
550194 Air chamber
Diaphragm
1BlueFlexTM
550190 Air chamber
Diaphragm
1NBR
47 622070 Semi air chamber lower 1
49 650542 Gasket 1
50 180020 Air valve 1
51 390290 O-ring Ø 29x3 1
52 620680 Key 1For 620172
53
620172 Shaft marked P 1 ø 20 mm (P) AR30
620174 Shaft marked R 1 ø 3/4" (R) AR30
622210 Shaft 1 ø 3/4" (R) AR40
54
659209 Diaphragm
Chamber Assembly
1NLA
659213 Inlet pulsation
Chamber
1
55 620661 Flange 1
56 620670 Washer 1
57 180370 Bolt TE M8x25 1 TT180*
58 620630 Ring seal 1
59 620021 Cover 1
60 650660 Diaphragm holder anodized 1NLA Obsolete
61
650670 Diaphragm 1 NBR
650671 Diaphragm 1 BlueFlexTM
62 651670 Clamp 1
63 1500350 Shield 1
64 820670 Bolt TCEI M10x16 4 TT90*
65 620190 Bearing 1
66 880530 Plug 3/8”G 1 TT180*
67 740290 O-ring Ø 14x1.78 1
68 620930 Spacer 1
69 620940 Spacer 1
70 380230 Bearing 1
71 380210 Bolt TE M8x75 2 TT265*
72 380240 Nut M8 2
73 380200 Base 2
74 390270 Nut M8 2 TT180*
75 450145 Flange 1
76 110130 Ring nut 1/2” 1
77 46730 Inlet pulsation
damper assembly
1
87 550350 O-ring Ø 23.81X2.62 1
* Torque: in-lbs +/- 10%
Suggested oil
Type Oz
AR64532D 32
AR 1916
O-Rings
Pos. Qty
18 4
22 1
28 2
39 2
42 4
49 1
51 1
67 1
AR 1917
Valves
Pos. Qty
18 4
19 4
AR 43282
Buna diaphragms
AR 43285
BlueFlexTM diaphragms
AR 43283
Desmopan diaphragms
Pos. Qty
5 2
18 4
46 1
Crankcase Oil
Capacity 26 oz
Repair Kits
SP SP/A3/4
AR30 31732 31733
AR40 33044 33045

94 - 2
94 - 5
2021 AR North America
94
94 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
GI 40 / GIC40
AR 1757
Viton valve seats
(GI40)
AR 1925
Desmopan valve seats
(GI40)
Pos. Qty Pos. Qty
5 1 5 1
10 110 1
11 111 1
12 112 1
13 113 1
14 114 1
94 - 6
43
1
2
47
8
3
4
12
11
10
5
6
20
14
13
18
7
17
38
36
16
31
15
39
39
39
3
22
23
25
24
19
21
18
42
41
AR 503 - AR 713 - AR 813
36
}
44
}
47
Pos Code Description Qty Note
1 620220 Relief valve body 1
2 130171 Plug 3/8”G 1 TT180*
3 130491 Ball valve
3/8”G - 1/2”G M-M DX
2
4 390270 Nut M8 2 TT180*
5
450110 Seat 1GI40
450112 Seat 1GIC40
6 550350 O-ring Ø 23.81X2.62 2
7 550545 Pressure gauge 1 0-1150 PSI
8 180370 Bolt TE M8x25 2 TT180*
10 320420 Spring 1
11
110121 Seat 1 Desmopan
110120 Seat 1 Buna
110122 Seat 1 Viton GI40
450112 Seat 1Ceramic GIC40
12 320433 Stem 1
13 320511 O-ring Ø 37.8x4 1
14
390140 Gasket 1 GI40
390141 Gasket 1 Viton GIC40
15 550460 Elbow 3/4" 1
16 550440 Fitting 1/2”G - 3/4 G M-M 1
17
320410 Body valve 1 GI40
320411 Body Valve 1GIC40
18 320480 Hub pin 2
19 320460 Fork 1
20 320470 Lever 1
21 320490 Support 1
22 320450 Retaining washer 1
23 320440 Ring nut 1
24 110190 Spring 1
25 230120 Retaining washer 1
28 320406 Bracket 1
30 450145 Flange 1
31 550450 Ring Nut
3/4" 1
33 160660 Bolt TE M8x35 2 TT90*
36 880830 O-ring Ø 15.54x2.62 1
38 180101 O-ring Ø 17.5x2 1
39
110131 Ring nut / HB 1/2”x 3/8" 2 Optional
110130 Ring nut / HB
1/2" x 1/2"
2
41 1040790 Ring nut 3/4”G 1
42 1150580 Hose barb Ø 13 1
43 130492 Ball valve
3/8”G - 1/2”G M-M SX
1
Pos Code Description Qty Note
44 329202 Seat
Guide assembly
1GIC40
47 1923 Valve kit
Adjustment
1GI40
Not included
* Torque: in-lbs +/- 10%
AR 46016
Ceramic valve seats
(GIC40)
Pos. Qty
5 1
10 1
11 1
12 1
13 1
14 1