Milton Roy LINC 82 Series User manual

I N S T R U C T I O N M A N U A L
LINC82 Series Chemical Metering Pump
Beam Operated Plunger
B E A M O P E R A T E D P L U N G E R

M E T E R I N G P U M P S
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LINC 82 ver. 04102003 - pn 15104
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To Order, Call 800.455.LINC
Or FAX your order anytime to
215.293.0498
For the Nearest Authorized
Representative
By Telephone: 800.455.LINC for
the US & Canada, 215.293.0465 or
215.441.0800 for International
customers
By Fa : 215.293.0498
E-mail:
[e-mail]
Technical Support
By Telephone: 800.455.LINC or
215.293.0498
By E-mail:
[email protected]
Convenient Hours
Our phone lines are open Monday
– Friday 8:00 AM – 4:45 PM (EST)
LINC Warranty
Three year limited warranty on all our
products against defects in materials.
LINC Technical Support
Technical service and support
begins with an easy toll-free call.
Many times, our e perienced
customer service reps can isolate
and resolve problems over the
phone or provide a referral to our
authorized representatives nation-
wide. We also offer factory repair
services with facilities in Ivyland,
PA. if a warranty issue that cannot
be resolved locally.
Purchase Orders
All mail-in purchase orders must
be signed by an authorized
person. When ordering please list:
•Quantity
•Description of Items
•Shipping Address
•Billing Address
•Purchase Order Number
Request for Quotation – RFQs
Please send RFQs to:
By Mail:
Linc Milton Roy
Attn: Customer Service
201 Ivyland Road
Ivyland, PA 18974
USA
By Fa :
1.215.293.0498
By E-mail:
[e-mail]
Freight Charges
All shipments are F.O.B., Ivyland,
PA, USA. Shipping and handling
are included on the invoice,
prepay and add.
Terms
With credit approval, net 30 days.

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Contents  82 P mp Man al ............................................................................................................... Page
General Specifications ........................................................................................................................ 4
Selection Chart ................................................................................................................................... 4
Ordering Chart .................................................................................................................................... 4
Scope Of This Manual ........................................................................................................................ 5
Installation........................................................................................................................................... 5
Start Up ............................................................................................................................................... 5
Maintenance........................................................................................................................................ 5
Suction Check Valve ........................................................................................................................... 5
Discharge Check Valve ....................................................................................................................... 6
Plunger and Plunger Seal .................................................................................................................. 6
Plunger and Plunger Seal Lubricant ................................................................................................. 6
Assembly Drawings & Parts Lists
Figure 1, 82 Assembly Drawing ........................................................................................................ 7
Pump Assembly Parts List: 82 ......................................................................................................... 8
Mounting Kit Parts List ...................................................................................................................... 8
Figure 2, Disharge Check Valve Assembly Drawing & Parts List .................................................. 9
Figure 3, Suction Check Valve Assembly Drawing.......................................................................... 9
Plunger Seal Assembly Selection Chart .......................................................................................... 9
Suction Check Valves Parts Lists .................................................................................................... 10
Figure 4, Capacity for 1/4" Plunger Pump ........................................................................................ 11
Figure 5, Capacity for 1/2" Plunger Pump ........................................................................................ 11

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LINC ____- _____-_____ ( )
Example LINC 82-11-40 Beam-Operated Injection Pump
Notes:
1. Pump rate is dependent on beam actuation frequency.
2. One beam turnbuckle is included as standard 82 Series equipment.
82-11 1/4" .00 19.0 0.2 1.0 3,000 207 0.8 cc 1"
82-12 1/2" 20.0 76.0 1.00 4.0 1, 00 103 3.2 cc 1"
Model Plunger Maximum Maximum Minimum Minimum Maximum Maximum Volume Stroke
Number Diameter Rate Rate Rate Rate Pressure Pressure Per Length
Gal/24Hr Liter/24Hr Gal/24Hr Liter/24Hr PSI Bar Stroke
The LINC 82 Series: Beam-Operated Pl nger P mp Selection Chart
General Specifications: 82 Series Beam-Operated Pl nger P mps
Wetted Parts:
Pump Body: 316 Stainless Steel
Plunger: 17-4 PH Stainless Steel
Plunger Seal: Refer to Ordering Chart
Check Valves :
Body: 316 Stainless Steel
Ball: 316 Stainless Steel
Spring - Discharge: 316 Stainless Steel
Seat: TFE, Standard
Plunger Sizes: 1/4" & 1/2" plunger diameters
Pressure: To 3,000 psi, maximum
Optional Materials: 316 Stainless Steel, Hastelloy,
Monel, & Titanium
Ordering Chart LINC 82 Series Beam Operated Plunger Pump
Series:
82 - Pneumatic, plunger-type metering pump
Plunger:
11 - 1/4" plunger diameter
12 - 1/2" plunger diameter
Seal Materials:
4 - Packing mechanical seal - TFE/Graphite, wetted o-rings - TFE
- Specify your requirements
6 - Packing mechanical seal - Ultra High Molecular Weight
Polyethylene, wetted o-rings - TFE
7 - O-rings packing seal - Fluorocarbon, wetted o-rings -
Fluorocarbon
8 - O-rings packing seal - Nitrile, wetted o-rings - Nitrile
9 - O-rings packing seal - Kalrez, wetted o-rings - Kalrez
Option Number:
0 - Standard unit
- Specify your requirements
6 - 316 ss wetted parts
7 - Mounting Kit

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Scope Of This Manual
This manual descri es the
LINC82 Chemical Metering Pump,
which is a eam-operated plunger
pump.
Installation
This pump requires a flooded
suction and must e located lower
than the chemical supply tank.
Vertical installation of the pump
ody is required.
1. Bolt or weld the pump
mounting racket from the
mounting kit to the steel
ase of the pumping unit. It
is recommended that the
chemical pump is mounted
so that the ca le (wire rope)
is as close to vertical as
possi le.
2. Attach the ca le assem ly
from the mounting kit to the
walking eam near the
fulcrum point of the pump-
ing unit with the eam
clamp provided. Ensure
that the ca le does not
interfere with the walking
eam supports. Refer to
Figures 4 or 5 of this manual
for desired stroke length.
3. Attach the ca le to the
turn uckle of the chemical
pump using the ca le clamp
provided (fig. 1, item 23).
4. Adjust the ca le length to
o tain desired approximate
plunger stroke length. Final
adjustment of the stroke may
e o tained with the turn-
uckle.
5. Secure the turn uckle
position with locknuts (fig. 1,
items 22 & 24).
Caution: Care must e exercised
to assure that the ca le is of suffi-
cient length and is attached to the
walking eam at a point so that the
plunger stroke does not exceed 1".
6. Connect the suction line from
the chemical drum through a
filter or strainer to the suction
check valve (fig. 1, item 14).
7. Connect the discharge line
from the discharge check
valve to the desired location
(fig. 1, item 15).
Note An inline check valve at
the point of injection is recom-
mended to prevent ack flow to the
pump during shutdown or servicing.
Start-Up
1. To prime the pump, loosen
the leed screw to vent the
trapped air allowing the liquid
(chemical) to flow into the
pump cham er (fig. 1, item
12). Tighten the leed screw.
2. Start the pump and run for a
minimum of one minute.
Then, open the leed screw
again to evacuate all the
remaining air or gas from the
pump cham er.
Refer to Figures 4 or 5 for desired
injection rate. Determine the stroke
length y adjusting the ca le and
turn uckle. Stroke length must e
adjusted when changes are made to
the pumping unit cycles per minute
to maintain a fixed rate of flow.
If a drum gauge has een in-
stalled, depress test level on drum
gauge to cause the pump suction
to e drawn from the gauge glass.
With a stop watch, note the change
of liquid level on drum gauge glass
for one minute. Most drum gauge
scales are cali rated directly in
quarts per day for one minute of
operation. The liquid level remain-
ing in the drum is displayed on the
gauge with the test level released.
Maintenance
Pump parts are su ject to normal
wear and must e inspected and re-
placed as necessary. Inspection and
maintenance frequency depends on
severity of service conditions. In-
structions are given in this section
for maintaining the pump as units;
i.e. suction check valve, discharge
check valve and plunger packing.
Suction Check Valve,
Figure 1, item 14 & Figure 3:
1. Assure that the pump is
isolated from the rest of the
system.
2. Disconnect the piping from
the check valve.
3. Unscrew the check valve
ody (fig. 3, item 1) from the
pump lower housing (fig. 1,
item 13).
4. Remove and discard the
o-rings (fig. 3, items 3 & 4).
5. Inspect the all for damage
(fig. 3, item 2). Replace if
necessary. Reassem le the
check valve using new o-rings.
If the seat o-ring is Teflon,
install it into the check valve

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ody (fig. 3, item 1) and "peen"
the all onto the seat to
ensure proper sealing.
6. Install the repaired suction
check valve into the pump
ody. Tighten securely.
7. Reconnect the suction piping.
Discharge Check Valve,
Figure 1, item 15 & Figure 2:
1. Assure that the pump is
isolated from the rest of the
system.
2. Disconnect the piping from
the check valve.
3. Unscrew the check valve
ody (fig. 2, item 1) from the
pump lower housing (fig. 1,
item 13).
4. Remove and discard the
o-rings (fig. 2, items 4 & 5).
5. Inspect the all and spring
(fig. 2, items 2 & 3) for dam-
age. Replace if necessary.
Reassem le the check valve
using new o-rings. If the seat
o-ring is Teflon, install in into
the pump lower housing (fig.
1, item 13) and "peen" the
all onto the seat to ensure
proper sealing.
6. Install the repaired discharge
check valve into the pump
lower housing. Place the all
on the o-ring seat followed y
the spring (small end of the
spring toward the all) and
screw the discharge check
valve ody into the pump
lower housing. Tighten
securely.
7. Reconnect the discharge
piping.
Plunger and Plunger Seal,
Figure 1, item 6 & 16:
1. Assure that the pump is
isolated from the rest of the
system.
2. Remove the pin retainer and
pins separating the plunger
assem ly from the eam (fig.
1, items 4 & 5). Remove the
retaining ring and loosen the
set screw and separate the
swivel ring (fig. 1, items 7, 9
& 8) from the packing lock.
3. Grasp the plunger assem ly
(fig. 1, item 6) and pull up out
of the packing lock (fig. 1,
item 11) to remove. Inspect
the plunger for wear, espe-
cially longitudinal grooves.
Replace the plunger assem ly
if necessary.
4. With a pipe or strap wrench
separate the packing lock
(fig. 1, item 11) from the lower
housing (fig. 1, item 13).
5. Remove the plunger seal and
seal ack-ups, where used,
from the lower housing (fig.
1, items 16 & 13). Carefully
remove the seal ack-up and
seal. Inspect for wear or
deterioration from eing
attacked y the chemical the
pump is pumping.
6. Replace the plunger seal and
plunger seal ack-ups if
needed (see parts lists on
page 9). If the plunger seal
is the o-ring type, it should
e installed with a plunger
seal ack-up on each side of
the o-ring. If the plunger seal
is of the Uniseal type, it
should e installed with the
expander ring down toward
the lower housing. Extreme
care should e taken not to
scratch or distort these parts.
7. After the seal has een
replaced, lu ricate with a light
oil to protect against possi le
damage during assem ly.
8. Screw the packing lock onto
the lower housing and tighten
securely. Slide the plunger
assem ly into the packing
lock and down into place.
Install the swivel ring with the
retaining ring and eam with
the pin and pin retainer. See
step 2 a ove under this sec-
tion.
9. If the leed screw has een
removed, install and tighten
securely.
Plunger and Plunger Seal
Lubrication
1. Remove the plug from the
pump ody (fig. 1, item 10).
2. Add silicone ase lu ricant
(Dow Corning DC-7, part
#10354) or equal into the port
where the plug was removed.
Approximately 0.5cc will e
required for each refill.
Replace the plug.
Note Do not use a grease gun
or any metal tool to insert the lu ri-
cant into the pump to prevent dam-
age to the plunger or plunger seal.
3. Silicone lu ricant should e
added every 4 - 6 weeks
depending upon operation
conditions.
M E T E R I N G P U M P S

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H
G
C
E
F
60°
D
MODEL 82-12-70
B
A
14
13
10
12
11
9
8
7
6
15
16
17
3
45
12
1918
20
21
22
23
24
Figure 1, LINC82 Series Pump
Model 82-11 82-12
A ............................ 2 1/8" ..................... 2 1/4"
B ............................ 3" ........................... 3 3/4"
C ........................... 12 3/4" ................... 13 1/2"
D ........................... 13/16" .................... 13/16"
E ............................ 9" ........................... 9"
F ............................ 10 3/8" ................... 10 3/8"
GSuction ................ 1/4" NPTM ............. 1/2" NPTM
H Discharge ........... 1/4" NPTF .............. 1/4" NPTF

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LINC82 Series Parts List
82 Pump Assembly
Model 82-11 82-12
Plunger Size 1/4" 1/2"
Item P rt# P rt# Description M teri l Qty
1 ......................... 21891 ..........21891 .......... Pin ................................................................. 303 ss .............................. 1
2 ......................... 10915 ..........10915 .......... Pin Retainer .................................................. 15-7 PH ............................ 1
3 ......................... 21895 ..........21895 .......... Connecting Rod ............................................ 303 ss .............................. 1
4 ......................... 21891 ..........21891 .......... Pin ................................................................. 303 ss .............................. 1
5 ......................... 10915 ..........10915 .......... Pin Retainer .................................................. 15-7 PH ............................ 1
6 ......................... 23307 ..........21979 .......... Plunger Asse bly ......................................... 17-4 PH ............................ 1
7 ......................... 10916 ..........10916 .......... Retaining Ring ............................................... 15-7 PH ............................ 1
8 ......................... 23465 ..........23465 .......... Swivel Ring ................................................... 303 ss .............................. 1
9 ......................... 11461 ...........11461 .......... Set Screw ...................................................... 18-8 ss ............................. 1
10 ....................... 10278 .......... 10278 .......... Plug ............................................................... 304 ss .............................. 1
11 ....................... 30999 ..........31021 .......... Packing Block ............................................... 304 ss .............................. 1
12 ....................... 20460 .......... 20460 .......... Bleed Screw .................................................. 316 ss .............................. 1
13 ....................... 30811 ............30820 ........... Lower Housing ................................................ 316 ss ............................... 1
14 ....................... See page 10 .................... Suction Check Valve Asse bly ................... 316 ss ..............................
15 ....................... See page 9 ...................... Discharge Check Valve Asse bly ............... 316 ss ..............................
16 ....................... See page 9 ...................... Seal Asse bly .........................................................................................
17 ....................... 10655 .......... 10655 .......... Roll Pin .......................................................... 15-7 PH ............................ 1
18 ....................... 10941 .......... 10941 .......... Na e Plate ................................................... 18-8 ss ............................. 1
19 ....................... 10324 .......... 10324 .......... Drive Screw ................................................... 18-8 ss ............................. 2
20 ....................... 31000 .......... 31000 .......... Bea ............................................................. 304 ss .............................. 1
21 ....................... 10940 .......... 10940 .......... Shackle ......................................................... Galvanized ....................... 1
22 ....................... 10934 .......... 10934 .......... Ja Nut (Left Handed) .................................. Plated ............................... 1
23 ....................... 10936 .......... 10936 .......... Turnbuckle ..................................................... Alu inu ......................... 1
24 ....................... 10555 .......... 10555 .......... Ja Nut (Right Handed) ............................... Plated ............................... 1
24 .............................................22201 .......... Bea Weight (Not Shown) ........................... Steel ................................. 1
24 .............................................11167 .......... Set Screw (Not Shown) ................................ 18-8 ss ............................. 2
Model 82-11 82-12
Assembly 23423 23607 Mounting Kit
Item P rt# P rt# Description M teri l Qty
1 ......................... 10846 .......... 10486 ......... Bea Cla p ................................................. Steel ................................. 1
2 ......................... 10928 ..........10928 .......... Eye-Bolt ........................................................ Galvanized ....................... 1
3 ......................... 10926 ..........11607 .......... Pu p U-Bolts ................................................ Galvanized ....................... 1
4 ......................... 10938 ..........10938 .......... Wire Rope (1/3") ........................................... Galvanized ....................... 1
5 ......................... 10937 ..........10937 .......... Rope Clips ..................................................... Galvanized ....................... 1
6 ......................... 21981 ..........21981 .......... Bracket .......................................................... Steel ................................. 1

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P N E U M A T I C B E L L O W S
Assembly 22624 22625 22626 Disch rge Check V lve Port Size 1/4" NPTF
One Piece Body
Item P rt # P rt # P rt # Description M teri l Qty
1 .................. 20570 .......... 20570 .......... 20570 ................. Body .......................... 316 ss ............................... 1
2 .................. 10283 .......... 10283 .......... 10283 ................. Ball............................. Carbide ............................. 1
3 .................. 10068 .......... 10068 .......... 10068 ................. Spring ........................ 316 ss ............................... 1
4 .................. 10312 ............................................................. Seat ........................... Fluorocarbon .................... 1
......................................... 10328 ....................................... Seat ........................... Nitrile ................................ 1
............................................................... 10317 ................. Seat ........................... TFE ................................... 1
5 .................. 10482 ............................................................. Seal ........................... Fluorocarbon .................... 1
......................................... 10124 ....................................... Seal ........................... Nitrile ................................ 1
............................................................... 10481 ................. Seal ........................... TFE ................................... 1
Figure 2, Discharge Check Valve
Reference fig. 1, ite 15
Part # See Below
Figure 3, Suction Check Valve,
Reference fig. 1, ite 14
Part # See Next Page
Se l Assembly
Model 82-11 82-12
Item # P rt # P rt # M teri l
16 ................ 23350 .......... 23351 .......... Fluorocarbon
16 ................ 23391 .......... 23392 .......... Nitrile
16 ................ 23390 .......... 23393 .......... Kalrez
16 ................ 11821 .......... 11822 .......... TFE/Graphite
16 ................ 13007 .......... 13008 .......... UHMWPE

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Suction Check Valves - One Piece Body
P rt Number 24773 Port Size 1/4" NPTM
Item Description P rt # M teri l Qty
1 ....................................... Inlet Body .......................... 24789 ......................... 316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10365 ......................... TFE ............................................ 1
4 ....................................... Seal ................................... 10280 ......................... Fluorocarbon .............................. 1
P rt Number 24774 Port Size 1/4" NPTM
Item Description P rt # M teri l Qty
1 ....................................... Inlet Body .......................... 24789 ......................... 316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10282 ......................... Fluorocarbon .............................. 1
4 ....................................... Seal ................................... 10280 ......................... Fluorocarbon .............................. 1
P rt Number 24775 Port Size 1/4" NPTM
Item Description P rt # M teri l Qty
1 ....................................... Inlet Body .......................... 24789 ......................... 316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10365 ......................... TFE ............................................ 1
4 ....................................... Seal ................................... 10122 ......................... Nitrile ......................................... 1
P rt Number 24776 Port Size 1/4" NPTM
Item Description P rt # M teri l Qty
1 ....................................... Inlet Body .......................... 24789 ......................... 316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10110 ......................... Nitrile ......................................... 1
4 ....................................... Seal ................................... 10122 ......................... Nitrile ......................................... 1
P rt Number 24778 Port Size 1/2" NPTM
Item Description P rt # M teri l Qty
1 ....................................... Inlet Body .......................... 24787 ......................... 316 ss ........................................ 1
2 ....................................... Ball ....................................10529 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10469 ......................... TFE ............................................ 1
4 ....................................... Seal ................................... 10467 ......................... TFE ............................................ 1
P rt Number 24779 Port Size 1/2" NPTM
Item Description P rt # M teri l Qty
1 ....................................... Inlet Body .......................... 24787 ......................... 316 ss ........................................ 1
2 ....................................... Ball ....................................10529 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10337 ......................... Fluorocarbon .............................. 1
4 ....................................... Seal ................................... 10466 ......................... Fluorocarbon .............................. 1
P rt Number 24780 Port Size 1/2" NPTM
Item Description P rt # M teri l Qty
1 ....................................... Inlet Body .......................... 24787 ......................... 316 ss ........................................ 1
2 ....................................... Ball ....................................10529 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10121 ......................... Nitrile ......................................... 1
4 ....................................... Seal ................................... 10468 ......................... Nitrile ......................................... 1

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Figure 4
0 10 1 20 2
STROKES/MINUTE
15
20
10
5
0 20 40 60 80 100
STROKES/MINUTE
15
20
10
5
Figure 5
QUARTS / DAY
Strokes vs. Quarts at Various Stroke Lengths
1/4" Plunger
QUARTS / DAY
Strokes vs. Quarts at Various Stroke Lengths
1/2" Plunger
1/4" 1/2" 3/4" 1"
1/4" 1/2" 3/4" 1"

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M E T E R I N G P U M P S
N O T E S

M E T E R I N G P U M P S
N O T E S
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LINC Milton Roy. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will e free from defects in materials and workmanship; and (2)
the product will perform su stantially in accordance with product manuals, literature, or documentation. Any written or oral information or advice given y LINC Milton Roy
representatives, agents, or employees will in no way increase the scope of this warranty. If the product fails to comply with the warranty set forth herein, LINC Milton Roy's entire
lia ility and the customer's exclusive remedy will e replacement of the product(s) or, at LINC Milton Roy's option, LINC Milton Roy's reasona le effort to make the product meet the
warranty set forth herein. LINC Milton Roy disclaims all other warranties, either expressed or implied, including but not limited to, implied warranties or merchantability and fitness for a particular
purpose, with respect to the product. This limited warranty gives you specific legal rights. You may have others, which vary from state to state. These remedies are not a ailable outside
of the United States and Canada. In no event shall LINC Milton Roy or its suppliers e lia le for any damages whatsoever (including, without limitation, damages for loss of profits,
usiness interruption, loss of information, or other pecuniary loss) arising out of the use of or ina ility to use the product, even if LINC Milton Roy has een advised of the possi ility
of such damages. Information contained in this document is su ject to change without notice and does not represent a commitment on the part of LINC Milton Roy. All prices quoted
are in U.S. dollars, F.O.B. Ivyland, PA. LINC, LINC Chemical Pumps, and LINC Level & Flow Switches are trademarks of LINC Milton Roy. All other product names and/or registered
trademarks are the property of their respective holders. LINC Milton Roy support services are su ject to LINC Milton Roy's then-current prices, terms, and conditions, which are
su ject to change without notice. All prices and specifications, if pu lished, are su ject to change without notice.