aquatherm AT800 User manual

AIR
COIL
BACK
9"
12"
12"
36"
48"
TOP
FRONT
2" 6 FT
© 2004 Aquatherm Heat Pumps, A Division of Calorex USA LLC
NOTICE:
Specifications may change without notice.
SWIMMING POOL
& SPA HEAT PUMPS
INSTALLATION MANUAL
Models AT1200
AT800
AT700
w/Titanium Heat
Exchanger
a Division of Calorex USA L.L.C.
2213 Andrea Lane Ft. Myers FL 33912
888-297-3826 239-482-0606
www.aquathermheatpumps.com
HEAT PUMPS
INFORMATION
PLACEMENT
PLUMBING
ELECTRICAL
HEAT PUMP
OUT IN
FILTER
WATER
PUMP
TO
SPA JETS
TO SPA
SPILLOVER
CHLORINATOR
TO POOL
RETURN
SPA
SPA
POOL
POOL
Jandy™
3-Way Valve VERTICAL
CHLORINATOR
LOOP
FROM
SPA
SUCTION
FROM
POOL
SKIMMER�
SUCTION
FROM
POOL�
FLOOR
SUCTION
Water Pump
Starts Flowing
Water Pressure
SW Closes
Thermostat
Sensor
Heater
Stays Off
Low Pressure
Switch
Low Pressure
Switch Opens
LF displayed on LED
Low Pressure
SW Closed
All OK
LF Readout
Displayed on LED
T-Stat Relay
Closes
High Pressure
Switch
High Pressure
SW Closed
All OK
High Pressure
Switch Open
Heater Shuts Off
HP Displayed
Too Much Refrig.
or Low Water Flow
or Bad Hi Switch
Fan Starts
To Run
220V Power
To Heater
Green Power Light
On
Water Rises To
Set Temp.
Water Press. SW
Stays Open
No Water Flow
To Heater or
Bad Water SW
Compressor Runs
or 3 to 5 Min.
Delay Activates
Heater & Green
Heating
Light Go Off
Water Pump
Timer Activates
Compressor Stops
Fan Runs
T-Stat Relay
Does Not Close
Heater Does
Not Activate
After Delay Period
Wait for Heater to
Attempt to Restart
Again
Possible Bad
T-Stat Board,
Pot or Sensor
1 Hour Time
Delay Activates
Water Temperature
is Below Setting
Water Tempera-
ture
Compressor Starts
Green Heating
Light ON
Time Delay Passes or
Air Temp. Increases
Safety Control Resets
Compressor
Restarts
or Below 45 to 50˚F
Air Temp or
Bad Low Press.
or Below 45 to 50
Deg. Air Temp
G. OPERATIONAL SEQUENCE & TROUBLESHOOTING FLOW CHART
Shut unit OFF
Then Back ON to
Try Again
TIME DELAYS:
3 minute compressor delay on break & power up.
30 second compressor delay when switching pool/spa modes.
5 minute compressor delay when T.C.O. enables in pool mode.
T.C.O. will shut off after a 5 minute delay when: switching from spa to pool mode, when temperature
is reached in pool mode, or if LF (low water flow) is displayed on LED.
When HP is displayed unit must be turned off then back on to reset.
HI = BAD TEMP. SENSOR
LO = BAD TEMP. SENSOR
for “Digital Logic”
Digital Control
Models
NATIONAL SPA &
POOL INSTITUTE
MEMBER
Titanium Instal Manuals.indd 1 11/19/04 4:05:43 PM

A. Unit Description ........................................................................................ Page 3
B. Heat Pump Placement & Clearances ...................................................... Page 4
C. Plumbing- Water Connections ......................................................... Pages 5 - 7
1. Basic Plumbing
2. Chlorinator & Chemical Feeder Requirements
3. Freezing Condition Plumbing Requirements
4. Bypass Requirements Over 70 G.P.M.
5. Multi Unit Water Connections
6. Pool/Spa Combination Plumbing
7. Plumbing with Solar
8. Plumbing Above or Below Water Level
D. Electrical Connections & Wiring ................................................... Pages 8 - 13
1. Supply Wiring 220V
2. Optional Time Clock Override Wiring
3. Optional Remote Key Pad
4. Motor Valve Connections
5. Interfacing with External Controls, Jandy & Compool
E. Control Panel Information, Operation & Description ....................... Page 14
F. Operational Notes .................................................................................... Page 15
G. Troubleshooting ...................................................................................... Page 16
a Division of Calorex USA L.L.C.
2213 Andrea Lane Ft. Myers FL 33912
888-297-3826 239-482-0606 Fax [phone]
www.aquathermheatpumps.com
HEAT PUMPS
TABLE OF CONTENTS
• The heater will operate two actuator motor valves with or without the remote key pad.
• The motor valves will turn when the pool/spa select buttons are pressed on either the heaterʼs
key pad or the remote key pad.
• The heater must have the factory installed T.C.O. option to utilize the remote key pad.
• The T.C.O. button must be pressed to start the water pump when spa mode is selected. The
water pump will run continuously while in spa mode.
• There will be a 30 second compressor time delay when the pool/spa select buttons are
pressed to allow the actuator motor valves to rotate completely.
• When switching from spa mode to pool mode, there will be a 5 minute delay before the
T.C.O. will shut off the water pump. This will clear the heater of the hot spa water so the
T.C.O. will operate correctly in pool mode.
• If the water pump loses prime while the motor valves are turning the heater will display
the LF code. The heater will then shut off, the T.C.O. (if activated) will keep the water
pump running for 5 minutes to allow it to re-prime. When the pump primes the heater will
restart. If the pump does not re-prime the T.C.O. (if activated) will shut the water pump
off and the heater will stay off.
• When T.C.O. activates in pool mode, there will be a 5 minute compressor only delay.
• If the T.C.O. activates the water pump and the thermostat senses that the water is at or above
the thermostat set temperature, the T.C.O. will not attempt to reactivate the water pump
until a 4 hour delay has passed. The 4 hour delay can be bypassed by pressing the T.C.O.
button off then back on.
• When T.C.O. is enabled in pool mode and the set water temperature is reached, the T.C.O.
will not shut off the water pump until a 5 minute delay has passed.
READOUT CODES
LF WATER PRESSURE SWITCH OPEN
HP HIGH REFRIGERANT PRESSURE SWITCH OPEN
DF LOW REFRIGERANT PRESSURE SWITCH OPEN
or AIR COIL TEMPERATURE SWITCH OPEN
CONTINUOUS TEMPERATURE READOUT = CURRENT WATER TEMPERATURE
FLASHING TEMPERATURE READOUT = THERMOSTAT SETTING
F. OPERATIONAL NOTES
-2- -15-
Titanium Instal Manuals.indd 2 11/19/04 4:05:46 PM

WARNING
A. UNIT DESCRIPTION
AIR DISCHARGE FAN
WARNING: ROTATING
BLADE KEEP HANDS & HAIR
CLEAR!
CONTROLS with
LED READOUT
WATER OUT
2” MALE THREADED
PIPE
WATER IN
2” MALE THREADED
PIPE
SERIAL
NUMBER
PLATE
DANGER FROM ELECTRICAL
SHOCK & ROTATING FAN !
SHUT OFF ALL POWER
BEFORE SERVICING !
CAUTION: MORE THAN ONE
DISCONNECTION MAY BE
REQUIRED TO ELIMINATE ALL
POWER TO THIS UNIT INCLUD-
ING POWER TO THE OPTIONAL
TIME CLOCK OVERRIDE !
ELECTRICAL IN-
STALLATION
PORT(S)
NOTICE: UNIT REQUIRES TWO, 2 INCH
FEMALE ADAPTORS FOR PLUMBING CON-
NECTIONS
LED READOUT:
1. GREEN POWER LIGHT: This light indicates that
the heater has control power. WARNING: This is not
a line power indicator and caution should be used since
more than one power disconnection may be required
to isolate the heater electrically. If the optional Time
Clock Override is installed, you must shut off the water
pumps main power disconnect.
2. HEATER ON/OFF BUTTON: Green light on
POWER button is lit when heater is turned on.
3. MODE SELECT BUTTONS-POOL or SPA: The heater has two thermostat modes for two dif-
ferent desired temperature settings, one for pool mode and one for spa mode. If you do not have
a spa, use the pool mode only. If you have a spa/pool combination, you have options available to
automate pool and spa heating functions.
4. THERMOSTAT BUTTONS: Pressing the + button will raise the set temperature. Pressing the
- button will lower the set temperature. When either button is pressed the LED display will begin
to flash. The flashing numbers indicate the thermostat setting.
5. GREEN HEATING LIGHT: This light indicates that the unit is heating and the compressor is
running. The compressor starts after a 3 to 5 minute time delay. NOTE: The water pump must be
running in order for the heater to run.
6. OPTIONAL WATER PUMP TIME CLOCK OVERRIDE OPERATION When the T.C.O.
button is set to the ON mode, the Time Clock Override feature is designed to start the water pump
when the pool requires heat. Once the pool is up to the set temperature the heater will stop and
then 5 minuets later the water pump will stop. When this button is set to the OFF mode, the heater
will operate only when the water pump is running during the timed period set on the time clock.
NOTE: The time clock override works best if used during cooler weather conditions where the pool
is losing more than 8 to 10 degrees over night or when the pool is being heated from “dead cold”.
NOTE: If the time clock override starts the water pump and the thermostat does not continue to
call for heat for at least 5 minutes, the control will shut the water pump and heater off. Thereafter,
it will not re-attempt to start the water pump for 4 hours. This 4 hour delay can be bypassed by
pressing the T.C.O. button off then back on. NOTE: When the T.C.O. button is activated while in
“spa mode” the water pump will run the entire time you are in spa mode. When you switch back
to pool mode there will be a 5 minute delay before the water pump shuts off.
LED STATUS CODE READOUTS:
LF This light indicates there is no water flow through the heater. The heater is designed to shut off
when the water pump is not pumping water through the heater. If LF is on while the water pump is
running, the water pump may not be supplying enough flow for the heater to operate properly.
DF This readout indicates that the internal defrost safety control has disabled the heater. During cold
weather where the air temperature drops below approximately 45 to 50 degrees (depending on humid-
ity), the defrost sensor is designed to disable the compressor only. When the air temperature has
increased to the operational range the compressor will come on and start heating again.
HP This readout out indicates high refrigerant pressure. The high refrigerant pressure switch is designed
to shut the compressor and fan off if a heat buildup occurs for whatever reason. Typically the high
refrigerant pressure switch will trip if the water flow through the heater is restricted. It may also trip if
the air flow is restricted through the heater. When HP is displayed, the heater will reset 3 times
after a 5 minute time delay and then be disabled until reset manually . To reset, turn the unit
off then back on.
E. “DIGITAL LOGIC” CONTROL PANEL INFORMATION
-14- -3-
Titanium Instal Manuals.indd 3 11/19/04 4:05:47 PM

1. To allow for proper condensation drainage,
use a level slab to elevate the heat pump to
at least the same height as the pool filter
system slab, or 2 to 3 inches minimum
above grade.
2. Allow the minimum air flow clearances on
top and the sides as shown here. Make sure
the unit can “breathe” well. Do not install
indoors or where the discharge air can ac-
cumulate and be drawn back through the
heater. Make sure the front is accessible
for future service.
3. Keep sprinkler heads at least 6 feet away
from the heat pump. Do not allow the
sprinkler to spray the unit in any way to
prevent damage.
4. If the unit is installed under a roof overhang
or under a roof valley, a gutter or diverter
should be fitted to prevent excessive water
from pouring through the unit.
5. Keep all plants and shrubs trimmed away
from the heater to the minimum clearances
shown here to prevent air coil damage.
6. If the heater is installed above or below
the pool water level by more than 3 feet
you may require an external water flow
switch. See the bottom of page 7 for more
information.
Minimum Air Flow
& Access
Clearances
B. HEAT PUMP PLACEMENT & CLEARANCES
AIR COIL
AIR FLOW IN
ON 3 SIDES
FAN DISCHARGE
AIR FLOW OUT
WATER IN/OUT PORT INDI-
CATOR LABEL
2” THREADED MALE
PIPING CONNECTIONS
AIR
COIL
BACK
9"
12"
12"
36"
48"
TOP
FRONT
2" 6 FT
To interface the “Digital Logic” digital control heat pump models with the Jandy AquaLink RS series
or Compool, run a 2 wire (16 A.W.G. or larger) insulated cable from the device to the heat pump.
Remove the 6 screws from the heaters front service access panel and open. Look for the heaterʼs
solid state circuit board located inside the top portion of the electrical compartment mounted on the
rear wall. Locate, remove and discard the ”METAL JUMPER TAB” attached to the bottom terminal
bar and labeled “Jandy/Compool”. Then, run a 2 wire cable from the 2 position terminal where the
metal jumper tab was, through the heaterʼs low voltage access port, then to the AquaLink RS or the
Compool control.
NOTE for AquaLink RS and Compool: Turn both heater thermostats all the way up and set the
mode selector switch to pool and do not use the heater controls as the Jandy or Compool now has
thermostatic control over the heater.
for AquaLink
Attach the 2
wire cable to
positions #1
and position
# 2 on the 10
slot, green ter-
minal bar inside
the AquaLink’s
power center.
*See the con-
trollers instal-
lation guide
also.
for Compool
Attach the 2
wire cable to
the Compool’s
power center
board located
on the termi-
nals labeled
“HTR” *See
the controllers
installation
guide also.
5. INTERFACING DIGITAL LOGIC CONTROL MODELS
with Jandy™Aqualink RS & Compool
ELECTRICAL CONNECTIONS AND WIRING
OR PR
TN
WH
P COM. S
JUMPERS
SEE
NOTE #4
FOR AQUALINK/COMPOOL
REMOVE METAL JUMPER TERMINAL
"HTR" POSITIONS
2 WIRE CABLE
#14-16 AWG
COMPOOL
PC BOARD
GREEN TERMINAL BAR
POSITIONS 1 & 2
JANDY AQUALINK PC BOARD
-4- -13-
Titanium Instal Manuals.indd 4 11/19/04 4:05:50 PM

-5--12-
2. FREEZING CONDITION PLUMBING. In areas where extended
freezing conditions exist, the heater must be plumbed as shown so it
can be winterized. Water left inside the heater will freeze and cause
damage. Plumb in a union, shut off valve, a boiler drain and a air pet-
cock valve on the water in and water out lines as shown here. Isolate the
heater with the shut off valves and use pressurized air to clear the heat
exchanger of all water. In areas where freezing conditions are temporary,
the water pump should be set to run 24 hours to prevent freezing. Freeze
damage will void warranty.
3. BYPASS FOR FLOW RATES OVER 70 G.P.M. Typi-
cally the automatic internal water bypass can handle up to a
1.5 H.P. water pump or 70 G.P.M. If the water pump exceeds
1.5 H.P. then install either of the optional bypasses as shown
below. The installation of a flow meter on the WATER OUT
line is suggested. Adjust the bypass to divert a minimum of
40 to 50 G.P. M. through the heater. Flow meters should be
installed per the manufacturerʼs instructions.
1. BASIC PLUMBING. For a pool only or spa only, install the plumbing piping as shown:
Connections from factory are 2” threaded male pipe, requiring 2” female adaptors, see diagram.
Use teflon tape and pipe sealer. Hand tighten then 1/4 to 1/2 snug tight with pliers. Water IN on
the RIGHT, Water OUT on the LEFT.
PLUMB AFTER the FILTER & BEFORE any CHLORINATORS or CHEMICAL FEEDERS
C. PLUMBING & WATER CONNECTIONS
4. MULTI UNIT WATER CONNECTIONS
Plumb multiple units as shown below. Use flow meters on each
WATER OUT line if two or more units are plumbed together.
Use ball valves to balance the water flow through each unit.
Using Tʼs, caps and a minimum 6 inch pipe extension on the
plumbing manifold will help equalize the water flow better than
90˚ʼs. Flow meters should be installed per the manufacturerʼs
instructions.
OUT IN
BOILER
DRAIN
AIR
PETCOCK
FROM
FILTER
TO
POOL
SHUT
OFF
VALVE
UNIONS
OUT OUT
IN IN
FLOW
METER
TO
POOL TO
POOL
FROM
FILTER
FROM
FILTER
FLOW
METER
TOP VIEW
TOP VIEW
OUT OUT
IN IN
BALL
VALVE
FLOW
METER
TO POOL
FROM
FILTER CAP
& 6" OF PIPE
Attach the other end of
the 3 wire cable to the
AquaSwitch as follows:
#12 For the HIGH/SPA
#13 For the COMMON
#14 For the LOW/POOL
• If you are using a Jandy AquaSwitch or JI2000 control run a 3 wire cable from the control to the
heater. Remove the 6 screws from the heaters front service access panel and open. Look for the
heaterʼs solid state circuit board located inside the top portion of the electrical compartment mounted
on the rear wall. Locate the 3 terminals labeled POOL SPA SWITCH. Attach the 3 wire cable as
shown below. Do not remove any jumpers. Run the wire through the heaterʼs low voltage access
port.
• Next, attach the 3 wire cable to the HEATER to the three terminal positions labeled POOL SPA
SWITCH
LEFT POSITION= LOW/POOL
CENTER POSITION= COMMON
RIGHT POSITION= HIGH/SPA
Attach the other end of
the 3 wire cable to the
JI2000 as follows:
#10 For the HIGH/SPA
#11 For the LOW/POOL
#12 For the COMMON
5. INTERFACING DIGITAL LOGIC CONTROL MODELS
with Aquaswitch or JI2000
NOTE: The control will switch between pool
and spa thermostats.
Most remote control brands that do not
have a thermostat control will hook up
similar to the Jandy™ products.
(Pool/Comm/Spa or Low,Comm,High)
ELECTRICAL CONNECTIONS AND WIRING
#12 HIGH/SPA
#13 COMMON
#14 LOW/POOL
OR
PR
TN
WH
KEY PAD TERMINAL
DEF.
SENSOR
HIGH
PRESS.
WATER
PRESS.
LOW
PRESS.
T.C.O.
JUMPERS
SEE
NOTE #4
DEG. F
T.C.O.
TEST
COMP.
RELAY
240 VACFAN
POOL
SENSOR
POOL
SWITCH TERMINALS HIGH/SPA
COMM.
LOW/POOL
3 WIRE
CABLE #10 HIGH/SPA
#11 LOW/POOL
#12 COMMON

TO
POOL
CHLORINATOR PUMPS OVER 70 GPM
REQUIRE BYPASS HERE
6" TO 8"
HEAT
PUMP
FILTER
FROM
POOL
WATER
PUMP
OUT IN
Titanium Instal Manuals.indd 5 11/19/04 4:05:55 PM

6a.POOL & SPA SEPERATE
Use this diagram for a separate pool
and spa not connected, and does not
have a spill-over. Where the pool and
the spa have separate pump & filter
systems but using the same heater. If
the water pump exceeds 1.5 H.P. then
install a external bypass as shown on
page 5.
PLUMBING & WATER CONNECTIONS
6. POOL/SPA COMBINATIONS W/SPILL-OVER
Use this diagram for a connected pool and spa, where the spa has a spill-over type waterfall into
the pool. Where
one pump and
one heater are
used for both
the pool and
spa. If the water
pump exceeds
1.5 H.P. then in-
stall a external
bypass as shown
on page 5.
SEE CHLORINATOR LOOP & CHECK
VALVE REQUIREMENT ON PAGE 5.
OFF
OFF
OFF
POOL
FILTER POOL
WATER
PUMP
VERTICAL
CHLORINATOR
LOOP
JANDY™
3-WAY VALVE
HEAT PUMP
IN
OUT
FROM
POOL
FLOOR
SUCTION
FROM
POOL
SKIMMER
SUCTION
BYPASS
BYPASS
12 LB
CHECK
VALVE
12 LB
CHECK
VALVE
POOL
CHLORINATOR
SPA
CHLORINATOR
VERTICAL
CHLORINATOR
LOOP
TO POOL
RETURNS
POOL
POOL
SPA
SPA
TO SPA
RETURN JETS
SPA
WATER PUMP
FROM
SPA
SUCTION
SPA
FILTER
HEAT PUMP
OUT IN
FILTER
WATER
PUMP
TO
SPA JETS
TO SPA
SPILLOVER
CHLORINATOR
TO POOL
RETURN
SPA
SPA
POOL
POOL
Jandy™
3-Way Valve VERTICAL
CHLORINATOR
LOOP
FROM
SPA
SUCTION
FROM
POOL
SKIMMER�
SUCTION
FROM
POOL�
FLOOR
SUCTION
ELECTRICAL CONNECTIONS AND WIRING
OPTIONAL REMOTE KEYPAD WIRING DIAGRAM
for ”Digital Logic” Digital Control Models with Time Clock Override Option Only
4. MOTORIZED ACTUATOR CONNECTION FOR POOL/SPA
COMBINATION
MAKE SURE TO TURN OFF ALL POWER TO UNIT INCLUDING
POWER TO POOL PUMP TIMER PRIOR TO MAKING ANY ELEC-
TRICAL CONNECTIONS.
• Install motorized actuators on proper valves in pool/spa plumbing. (see plumb-
ing diagrams).
• Feed actuator wires through knockout in base of low voltage electric compart-
ment.
• Plug in actuator wire lead to motor valve sockets located on the right side of
the circuit board in unit. Make sure to plug in suction and return actuator wires
to appropriate socket.
• Run the actuator wires through the slot provided on the right side of the unitʼs
plastic front cover.
• Turn power to unit and timeclock on.
P COM. S
240 VACFAN
BROWN 4 POSITION "REMOVABLE"
TERMINAL-TB4 FOR REMOTE KEY PAD
JANDY MOTOR
VALVE SOCKETS
SUCTION
BROWN
4 POSITION
"REMOVABLE"
TERMINAL
EXISTING KEY PAD
WITH T.C.O. OPTION
REMOTE KEY PAD
(REAR)
4 WIRE #18 A.W.G.
INSULATED CABLE
#4 GRN
#3 YEL
#2 BLK
#1 RED
RETURN
-6- -11-
Titanium Instal Manuals.indd 6 11/19/04 4:05:58 PM

-7-
MAIN
CONTACTOR
PLUMBING & WATER CONNECTIONS
7. PLUMBING WITH SOLAR.
Plumbing for a system where a solar pool
heater is installed. It is strongly advised
that an automatic solar
control device be used
when used with the
heat pump. If the water
pump exceeds 1.5 H.P.
then install either of
the optional bypasses
as shown on page 5.
The heat pump and
solar can be operated
together. The heat
pump will share the heating load with the solar.
If the solar is operated on cloudy days, while rain-
ing, at night or at low air temperatures, it may cool
the pool or spa. An automatic solar control will shut
the solar off when there is no solar heat gain, otherwise
it should be shut off manually during these times.
To use the heat pump as a backup to the solar, set the heat pump thermostat 2 to 4 degrees below
the solarʼs target temperature setting. Therefore, if the solar is not maintaining water temperature,
the heat pump will come on to assist the solar. Some thermostat fine tuning may be required by the
8. PLUMBING & WATER CONNECTIONS FOR ABOVE OR BELOW WATER LEVEL
If you install the heat pump above or below the pool or spa water level by more than 3 feet, the internal
water pressure switch may be effected by the static pressure of the pool water. In some cases it
may be necessary to eliminate the internal water “PRESSURE” switch and install a water “FLOW”
switch. The water flow switch is not effected by changes in water pressure but only water movement.
We suggest installing a 2”, Grid Brand Model 20 flow switch and disabling the internal water pressure
switch. Plumb in the flow switch as shown here. Then run a TWO wire insulated cable from the flow
switch into the heater and attach to the existing water pressure switch leads located on the heaterʼs
logic board, behind the low voltage service panel and wire as shown below.
OFF
OFF
JANDY ™
HEAT PUMP
INOUT
CHLORINATOR
TO POOL
RETURN
FROM
POOL
SKIMMER
SUCTION
FROM
POOL
FLOOR
SUCTION
VERTICAL
CHLORINATOR
LOOP
MOTORIZED
SOLAR
VALVE
FROM
SOLAR
TO
SOLAR AUTOMATIC
SOLAR
CONTROL
DEVICE
WATER
PUMP
FILTER
POOL
LEVEL
USE
FLOW
SWITCH
USE
FLOW
SWITCH
3 FT.
3 FT.
HEAT PUMP
OUT IN
HEAT PUMP
OUT IN


OFF
HEAT PUMP
INOUT
FLOW
SWITCH
CHLORINATOR
TO POOL
RETURN
FROM
POOL
SKIMMER
SUCTION
FROM
POOL
FLOOR
SUCTION
FILTER
WATER
PUMP
VERTICAL
LOOP
CHECK
VALVE
MAKE SURE TO TURN OFF ALL POWER TO UNIT IN-
CLUDING POWER TO POOL PUMP TIMER PRIOR TO
MAKING ANY ELECTRICAL CONNECTIONS.
WARNING THE REMOTE KEYPAD MUST BE
INSTALLED IN A DRY LOCATION.
• Remove low voltage electric box cover located on right side of electric box
on the unit. The digital keypad is mounted on this cover.
• Attach a four wire #18 guage insulated wire to the brown 4 position terminal
on the left side of the circuit board. The plug can be removed to make the
wiring connections. Attach color coded wires according to illustration on
page 11. WARNING IMPROPER CONNECTION OF THESE WIRES WILL
SHORT OUT THE CONTROL SYSTEM.
• Feed wire through knockout located in the base of the low voltage electric
compartment. Run the wire through the slot provided on the right side of the
unitʼs plastic front cover.
• Run the wire to the location of the remote keypad.
• Seperate keypad from keypad housing and mount to wall with screws and
anchors. The wire can be run through the back of the housing or up through
the bottom.
• Attach the wires to the brown 4 position terminal on the back of the remote
keypad. The plug can be removed to make the wiring connections. Attach color
coded wires according to illustration on page 11. WARNING IMPROPER
CONNECTION OF THESE WIRES WILL SHORT OUT THE CONTROL
SYSTEM.
• Snap the keypad back into the housing.
• Turn power to unit and time clock on
.
3. OPTIONAL REMOTE KEYPAD WIRING
for Digital Logic Control Models with Time Clock Override Option Only
The Remote Key Pad will perform all the same func-
tions as the heaterʼs key pad:
• Heater on/off
• Pool temperature & status readouts
• Thermostat settings for pool & spa
• Timer override function
• Activation of two field-installed Jandy™ 2440
actuator motors via pool/spa select buttons.
NOTE: The water pump can be activated via the time
clock override button. When T.C.O. is selected while in spa mode, the water pump will start and
stay running constantly. When in the pool mode, the time clock override will run only the water
pump when the heaterʼs thermostat calls for heat.
ELECTRICAL CONNECTIONS AND WIRING
-10-
Titanium Instal Manuals.indd 7 11/19/04 4:06:02 PM

-9--8-
D. ELECTRICAL CONNECTIONS AND WIRING
MAKE SURE TO TURN OFF ALL POWER TO UNIT INCLUDING
POWER TO POOL PUMP TIMER PRIOR TO MAKING ANY ELEC-
TRICAL CONNECTIONS. SPECIFICATIONS ARE SUBJECT TO
CHANGE. ALWAYS REFER TO WIRING DIAGRAM LOCATED ON
THE BACK OF THE UNITʼS PLASTIC FRONT COVER AND DATA
PLATE ON LEFT SIDE OF PLASTIC FRONT PANEL.
1. SUPPLY WIRING 220V
• Remove plastic front panel from unit.
• Locate and remove electric box high voltage cover located on left side of electric box.
• Determine sealtight length and slip plastic adaptor over conduit. Run conduit and proper
size wire from power supply to the unitʼs main contactor located on the right side of high
voltage compartment. The ground wire connection is located on the base of the box to
the left of the contactor. A knock out is located on the bottom of the box just below the
contactor. A sealtight fitting must be used to attach the conduit to the electric box. All
other models require minimum #8 copper stranded wire.
• Replace electric box high voltage cover.
• Replace plastic front panel and place conduit and plastic adaptor in slot provided on
right side of unit.
• Run a #8 solid copper wire from the bond lug located on the right side of unit to pool
pump bond wire or a 7 ft. copper rod driven into the ground.
• Turn power to unit and timeclock on.
ELECTRICAL CONNECTIONS AND WIRING
MAKE SURE TO TURN OFF ALL POWER TO UNIT INCLUD-
ING POWER TO POOL PUMP TIMER PRIOR TO MAKING ANY
ELECTRICAL CONNECTIONS.
2. OPTIONAL TIME CLOCK OVERRIDE WIRING
The timeclock override is an option and the unit must be ordered with that feature. A
unit with the timer override option will have an additional button on the lower left of the
control keypad labeled Timer Override.
The timeclock override contactor is located inside high voltage compartment to the left
of the main contactor. There is a metal safety cover over the contactor.
• Remove timer override safety cover.
• Run conduit and wiring from timeclock to knockout located in base of high voltage
compartment. Minimum #12 copper stranded wire or larger must be used.
• Attach wiring according to diagram on safety cover.
• Replace timeclock override safety cover and electric box high voltage box cover.
• A conduit slot is notched out on the left side of the plastic front cover in addition
to the main power conduit slot. Use this slot to feed timer override wiring conduit
out of unit.
• Replace plastic front panel.
• Turn power to unit and timeclock on.
SOLAR SERIES 2000
AQUATHERM
POWER
SUPPLY
SEALTITE
BUSHING
SOLAR SERIES 2000
AQUATHERM
TIMER
OVERRIDE
Titanium Instal Manuals.indd 8 11/19/04 4:06:30 PM