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ARCHPOT AWEIS Operating instructions

All Weather Electronic Ignition System Upgrade
Installation and Operation Guide
Table Of Contents
Gas and Electrical Requirements
Parts List
Burner Assembly
Product Installation
Troubleshooting
Product Maintenance
Product Operation
Automated Pool Controller Wiring
Warranty
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5
7
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10
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12
ATTENTION: Please carefully read this instructions prior to installing your All Weather
Electronic Ignition System (AWEIS). Failure to adhere to these instructions may result in
a possible re hazard, explosion, property damage, serious injury or loss of life. Do not
discard this installation guide, it must remain with re feature.
ATTENTION: Installation and service must be performed by a qualied gas installer,
service agency or gas supplier. Your installer must follow these instructions carefully.
Architectural Pottery and their aliates are not responsible for the actions of the installer
or misuse of products.
APF Burner System With
California Residents Prop 65 Warning: Operating, servicing and maintaining this appliance can expose you to chemicals including carbon
monoxide and brass which are known to the State of California to cause cancer, birth defects or other reproductive harm.
For more information go to www.Prop65Warnings.ca.gov
Description BTU Rating Gas Inlet Size
12” Round Duel Burner, 304 Stainless Steel Up to 90,000 1/2” Female NPT
18” Round Duel Burner, 304 Stainless Steel Up to 125,000 1/2” Female NPT
24” Round Duel Burner, 304 Stainless Steel Up to 150,000 1/2” Female NPT
30” Round Triple Burner, 304 Stainless Steel Up to 175,000 3/4” Female NPT
WARNING!
If you smell gas, immediately take the following actions:
1. Do not attempt to ignite your appliance.
2. Shut o the gas to the appliance.
3. Extinguish any open ame near the unit.
4. If odor lingers, call your gas supplier or local re department.
• Do not store or use any gasoline or other ammable vapors and/or liquids in the
vicinity of this or any other appliance.
• Never attempt to burn wood or any other ammable materials in this re feature.
2
Gas Requirements
Gas Pressure (Nominal)
Natural Gas 7” wc
Propane 11” wc
Electrical Requirements
The All Weather Electronic Ignition System operates on either 24 Volts AC or 30 Volts DC power ONLY
(Depending on which system you have. Check labeling to ensure which voltage is required)
DO NOT Attempt to Power using 110 Volts AC Power – Damage WILL RESULT
Recommended Wire Size: 12-gauge wire for all installations
WARNING!
The AWEIS have a Yellow and a Blue wire protruding
from them. These are the power wires. When daisy
chaining multiple AWEIS the polarity between them
must be the same. To achieve this all the Yellow
wires must be connected to the same wire from the
transformer and all the Blue wires connected to the
other wire from the transformer as shown in this
illustration.
NO MORE THAN 2 AWEIS ARE TO BE
DAISY CHAINED TOGETHER
Daisey Chain Wiring of Multiple AWEIS
ALL WEATHER ELECTRONIC IGNITION SYSTEM
UPGRADE INCLUDES:
• AWEIS Control Box • Thermal Sensing Pilot Burner • 24V AC or 30V DC Transformer
• LC Certication • 304 Stainless Steel Burner • 304 Stainless Steel Support Plate
• Key Valve Assembly • Flex Line x2 • Mounting Bracket (for select models)
OPTIONAL PARTS
• Remote Control • Timer Switch • Emergency Shut O Switch
ARCHPOT FIRE BURNER SYSTEMS
THE COMPLETE MODERN SOLUTION
PRECISION DRILLED FOR BETTER PERFORMANCE
DURABLE CONSTRUCTION
HEAVY GAUGE 304 STAINLESS STEEL BURNER PLATE
ARCHPOT FIRE MANUAL BURNER SYSTEM INCLUDE:
• 304 Stainless Steel Burner • Heavy Guage 304 Stainless Steel Support Plate
• Key Valve Assembly • Flex Line x2 • Mounting Bracket (for select models)
ARCHPOT FIRE BURNER SYSTEMS FOR ROUND, SQUARE AND LINEAR FIRE VESSELS
KEY FEATURE
The All Weather Electronic Ignition System (AWEIS)
Can Be Operated From Your Mobile Device By
Connecting To Your Pool Or Home Operating System
3
4
WARNING! This unit is for outdoor use only.
• Do not install near any combustibles such as wood structures, fuels, clothing, fabrics, or dry vegetation.
• Installation shall be performed by a licensed contractor. All aspects of installation must conform to local
or national codes, or in the absence of codes, with Natural Fuel Gas Code ANZI Z223.1.
• An approved gas valve or keyed valve shall be installed in the decorative bowl or upstream of the unit and
located in an accessible area that is within 5ft from the AWEIS System.
Note: All AWEIS Systems includes pre-installed key valve, unless otherwise specied.
• The approved gas valve must be located where they can be easily accessible so that the gas can be shut o
quickly in case of an emergency.
Installation
1. Install the Fire Feature as shown in Figure 1 and Figure 2.
2. 24”- 60” Geo Round, 24”- 48” Legacy Round, 24”- 36” Geo Square, 30”- 36” Legacy Square requires
installation of the APF Mounting Bracket to secure the vessel and allow for ventilation and drainage. Install the
mounting bracket as shown in Figure 1. The mounting bracket should be secured using supplied anchor bolts.
Place the bolts through pre-drilled holes in GFRC vessel. Do not seal open space between mounting bracket
and vessel. Warranty is voided if the mounting bracket is not installed.
Product Installation
Figure 1
ANCHOR BOLTS (NOT SUPPLIED)
GFRC VESSEL
NOTE: Drainage MUST be provided in the bottom of each bowl.
APF BOTTOM
MOUNTING BRACKET
APF TOP
RING BRACKET
SUPPLIED NUTS
AND WASHERS
WARNING! is unit is for outdoor use only.
• Do not install near any combustibles such as wood structures, fuels, clothing, fabrics, or dry vegetation.
• Installation shall be performed by a licensed contractor. All aspects of installation must conform
to local or national codes, or in the absence of codes, with Natural Fuel Gas Code ANZI Z223.1.
• An approved gas valve or keyed valve shall be installed in the decorative bowl or upstream of the unit
and located in an accessible area that is within 5ft from the AWEIS System.
Note: All AWEIS Systems includes pre-installed key valve, unless otherwise specied.
• e approved gas valve must be located where they can be easily accessible so that the gas can be shut
o quickly in case of an emergency.
Installation
1. Install the Fire Feature as shown in Figure 1 and Figure 2.
2. 24”- 60” Geo Round, 24”- 48” Legacy Round, 24”- 36” Geo Square, 30”- 36” Legacy Square requires
installation of the APF Mounting Bracket to secure the vessel and allow for ventilation and drainage.
Install the mounting bracket as shown in Figure 1. e mounting bracket should be secured using
supplied anchor bolts. Place the bolts through pre-drilled holes in GFRC vessel. Do not seal open space
between mounting bracket and vessel. Warranty is voided if the mounting bracket is not installed.
Product Installation 5
Figure 1
APF MOUNTING
BRACKET
ANCHOR BOLTS
GFRC VESSEL
NOTE: Drainage MUST be provided in the bottom of each bowl.
3. The natural gas source line and low voltage A/C power must
be installed underground between each vessel, as shown in
Figure 2. The natural gas source line must be reduced to 1/2”
NPT for re tables 42”+ and 3/8” NPT for re vessels 24” - 36”.
4. Using thread sealer, attach supplied ex line to natural gas
source line. Then attach the other end of the ex line to key
valve assembly as shown in photo. Do not kink or make a tight
radius bend on the gas hose.
5. Using thread sealer, attach the second supplied ex line to
the other side of the Key Valve Assembly making sure of proper
gas ow direction towards the burner.
6. Take the Completed Burner Assembly and attach the Yellow
and Blue wires from the AWEIS Control Module to the low
voltage A/C power source previously installed.
7. Using thread sealer, attach the ex line to the bottom of the
AWEIS Control Module.
8. Check all gas connections are tight, position the burner
assembly so that it sits level in the bowl. Rotate as required so
that the gas hose rests in a compact position.
6
Key Valve Assembly
(Inside View)
Key Valve Assembly
(Outside View)
Installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1 / NFPA 54, or International Fuel Gas Code. The appliance, when installed, must be electrically
grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code,
ANSI/NFPA 70, if applicable.
Trouble Shooting
I installed the Electronic Ignition System, turned it on and nothing happened.
When this occurs it is usually due to an electrical wiring / power issue. Check all your electrical connections thor-
oughly to ensure all wires at the transformer and inside the re feature are connected properly. If it appears all
wiring is connected properly, disconnect the wires at the re feature, attach a Multimeter to the wires to conrm
a minimum of 24 volts when the re feature is turned on. If you determine that you do not have a minimum of
24 volts at the re feature conduct the same test at the transformer to ensure the transformer is in fact produc-
ing a minimum of 24 volts. If you do have a minimum of 24 volts at the re feature contact us for further assis-
tance.
I installed the Electronic Ignition System, turned it on and I can see the glow plug glowing or-
ange and I can hear gas owing but it will not ignite.
There are two possible causes to this problem; Air in the Gas Line or not enough Electrical Current to the re
feature.
• Air in the Gas Line. If a new gas line was installed and the air was never purged from it prior to installing the
Electronic Ignition System then it may take several times of turning the re feature on and o before the air is
purged from the gas line.
Figure 2
DRAIN
BURNER RING
SUPPORT
PLATE
LEDGE
SUPPORT PLATE
NATURAL GAS SOURCE LINE
KEY VALVE
ASSEMBLY
FLEX LINES
MOUNTING BRACKET
7
SWITCH
OPTIONAL SETUP: TIMER SWITCH
EMERGENCY SHUTOFF, REMOTE
CONTROL, POOL OPERATING
SYSTEM
LOW VOLTAGE POWER
PILOT
ASSEMBLY
AWEIS
24V AC or 30V DC
TRANSFORMER
(SHOWN MOUNTED IN
ELECTRICAL BOX)
Here is how our system works; after you turn it on the glow plug will come on rst followed by the Pilot Gas
Valve opening 4 seconds later. For the next 180 seconds (3 minutes) the glow plug will cycle on and o every
30 seconds while the Pilot Gas Valve will remain on the entire time. Therefore, if you are attempting to purge
air from the gas line, turn the system on and leave it on for approximately 3 minutes. Then turn it o and then
back on (no need to wait to turn it back on). Let the system run for another 3 minutes. Usually when purging
air from a new gas line you will need to cycle the power several times as described above before gas begins to
ow. If at any point you smell gas but still don’t have ignition, attempt to light the Pilot ame with a hand held
BBQ lighter. If the ame ignites when you light it by hand, go to the section below, “Electrical Current”.
• Electrical Current
If you have determined that air in the gas line is not the problem then most likely the failure to ignite is due to
the fact the glow plug is not getting hot enough to ignite the gas. The reason a glow plug will not get hot enough
is due to the fact it is not getting enough ‘amps’. Often times when troubleshooting electricians will check the
electrical power and when they see they have a minimum of 24 volts they think everything is ne electrically so
there must be a problem with the Electronic Ignition System. The problem is not due to the volts but rather the
amps. The number of amps reaching the re feature is heavily dependent on the gauge wire used between the
transformer and the re feature. Our Install Instructions require no less than 12 gauge wire be run for all re
features. Often times we learn that in many cases less than 12 gauge wire has been used and herein lies the
cause of the problem.
Here is how you check to determine if enough Electrical Current (amps) are getting to the re feature:
1. CAUTION: Turn o the gas supply prior to the next step.
2. Using a clamp on ammeter, clamp the ammeter around one of the wires providing power to
the Electronic Ignition System.
3. Turn the re feature on.
4. The amps you should see will range between 1.4 to 1.6 amps initially. Four seconds after being
turned on the amps will jump to approximately 2.0 amps.
If you do not see the amps listed above AND the wire gauge used was less than 12 gauge wire – change the
wiring. Otherwise contact us for further assistance.
I turned the Fire Feature o but I still see small ames emanating from the re feature.
Turn the re feature on, let the main re ring light and then turn it o again – do this several times.
Small pieces of debris from the gas line can get caught in the main or pilot valve thereby preventing it from
closing all the way. This will sometimes happen with a new gas line. By cycling power you can often times
dislodge the debris. If cycling power does not rectify the problem, turn the gas o using the manual gas shuto
and contact us for further assistance.
Trouble Shooting (continued from previous page) 8
• Clean the burner assembly and bowl with a wet cloth or cleaning solution to remove carbon build-up,
frequency of the cleaning will depend on usage.
• Inspect the gap between the base of the bowl and the mounting bracket. It should be kept free of dirt and debris
that may restrict ventilation and drainage (see Figure 3).
• Periodically inspect the underside of the burner assembly for any signs of excessive temperatures.
Check that all gas connections are tight.
• The vessel and burner assembly should be covered and protected from extreme weather conditions.
• The burner should not be operated in high wind conditions.
Note: If any problems occur, consult a licensed heating professional or call Architectural Pottery.
Product Maintenance 9
Figure 3
KEEP SPACE BETWEEN GFRC
VESSEL AND MOUNTING
BRACKET CLEAR OF DEBRIS.
DO NOT SEAL.
CAUTION! Use only approved decorative media to cover the burner assembly.
Architectural Pottery Tumbled Lava Rock and Fire Glass are accepted media. Use
caution when in the immediate area, as pieces may pop or explode when exposed to
heat or moisture.
NOTE: Warranty void if Mounting Bracket is not installed as required by vessels
specied in step 2 of Product Installation.
WARNING!
This unit is for outdoor use only.
For Your Safety
• If you smell gas, shut o the gas valve immediately.
• Extinguish any open ame.
• If odor continues, immediately call your gas supplier.
• Do not store or use gasoline or other ammable vapors and/or liquids in the vicinity of this appliance.
• Do not leave ame on while unsupervised.
• Do not operate in windy or rainy conditions.
• Unit should be operated only by a responsible adult.
• When in use, an open ame is present; therefore, use with extreme care and at your own risk.
• Before any inspection of the unit, always turn o gas supply.
• If you experience problems with this unit, call Architectural Pottery or a licensed heating professional.
• All work on this unit must be performed by a licensed heating professional.
Product Operation 10
• With the unit in o position check for gas smell or leaks.
• Check Key Valve is open - Key Valve should remain in open position.
• Making sure area is clear, switch on power source to ignite.
• Adjust ame if needed for safe use.
• To extinguish ame turn o power. (To manually turn o ame turn o key valve if needed).
Operating Instructions
CAUTION! Before you turn on the AWEIS System, make sure that features are clear of
people, animals, or any objects that are combustible.
11
12
Product Warranty
Terms and Conditions:
1. Prices are subject to change without notice. All dimensions shown in catalog are approximates.
2. All orders require a 50% deposit, balance paid in full before shipment, including freight and handling
charges. Once production has started, deposit is non refundable.
3. All orders are shipped FOB Midway City. Freight collect or third party billing allowed. Architectural Pottery
provides local delivery service at rates based on the size of the order and the distance.
4. Architectural Pottery assumes no risk or damage incurred in transit, except orders delivered locally by
Architectural Pottery’s delivery service. All items are shipped at purchaser’s risk. Any claims for loss or
damage sustained in transit must be filed with carrier immediately.
5. All sales are final. No refunds. Exchanges for equal value or higher with prior approval. A restocking
charge will apply.
6. All sales are made pursuant to these conditions and orders are received with the understanding that they
are placed under these conditions.
All Weather Electronic Ignition System One Year Warranty:
Architectural Pottery warrants its products, when purchased new, to be free from defects
in materials and workmanship under normal use and service for one year, from the original
date of purchase. Replacement or repair at the option of Architectural Pottery.
(714) 895-3359 • archpot.com

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