Argo Explorer XRT 1000 LE User manual

OWNER’S MANUAL
XRT 1000 LE
READ THIS MANUAL CAREFULLY!
It contains important safety information.
This vehicle should not be operated by those
under 16 years of age.

2
Dear customer:
Our ATV is manufactured under a strict quality control system. Separate documents supplied to the
dealer provide information on Product Warranty and Emissions Warranty. Failure to follow
instructions for emission parts replacement may violate U.S. Federal Law (40 CFR part 1068.105 (b))
and be subject to fines and other penalties as described in the Clean Air Act.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the vehicle
warranty.
Catastrophic damage to the drivetrain components due to excessive speed may result from driving
the vehicle above specified speed. Damage caused by excessive speed may cause a loss of vehicle
control, is costly, is considered abuse and will not be covered under the warranty.
This warranty excludes:
1. Using unspecified engine oil.
2. Improper maintenance or repairs.
3. Using non-original or modified accessories andparts.
4. Operating the vehicle improperly without regard for instructions in the owner'smanual.
5. Normal wear and tear items: seat, spark plug, bulbs, wires, filters, battery, brakes, belt, chain,
sprockets, tires ... etc.
Before you operate your new ATV, we highly recommend these important points:
◆ Read your Owner’s Manual.
◆ A child under 16 years old should not operate an ATV with an engine size greater than 90 cc.
◆ Take the training course before your operate ATV, ask your dealer for information.
◆ This ATV is designed for one person only.
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals and related
accessories which contain lead and lead compounds and other chemicals identified by the State of
California to potentially cause cancer, birth defects, and other reproductive harm. These chemicals
are found in vehicles, vehicle parts and accessories, both new and replacements. During
maintenance, these vehicles generate used oil, waste fluids, grease, fumes and particulates, all
identified by the State of California to potentially cause cancer, birth defects, and other reproductive
harm.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its
stability or increase the speed beyond the factory specifications. Such modifications can cause serious
personal injury or death. The manufacturer prohibits and disclaims responsibility for any such
modifications or any other alteration which would adversely affect the safety of the vehicle. The
vehicle manufacturer reserves the right to incorporate engineering and design changes to products in
this manual, without obligation to include these changes on units sold previously.
The information contained in this manual may be revised periodically by the manufacturer, and
therefore, is subject to change without notice.

3
The manufacturer DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS
LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the
information and material in this manual.
NAME:
ADDRESS:
TELEPHONE:
PURCHASE DATE:
mm/dd/yyyy
ATV MODEL:
FRAME NO.
ENGINE NUMBER:
KEY NUMBER:

4
INTRODUCTION
Read this manual carefully before operating this vehicle. This manual should stay with vehicle if it is
sold.
This manual will provide you with a good basic understanding of the features and operation of this
ATV. This manual includes important safety information. It provides information about special
techniques and skills necessary to ride the ATV. It also includes basic maintenance and inspection
procedures. If you have any questions regarding the operation or maintenance of your ATV, please
consult dealer.
AN IMPORTANT SAFETY MESSAGE:
◆ Read this manual carefully and completely before operating your ATV. Make sure you
understand all instructions.
◆ For Type 1 ATVs, Category G (general Use Model) ATV.An ATV intended for recreational and/or
utility use by an operator age 16 or older.
◆ Pay attention to the warning and notice labels on the ATV.
◆ Never operate an ATV without proper training or instruction. For a training course, please
consult a dealer.
◆ This ATV is designed for a single rider, do not carry a passenger.
+
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY
OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
This is safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING!
Indicates a hazardous situation that, if not avoided, could result in death or serious
injury.
CAUTION!
Indicates special precautions that must be taken to avoid damage to the vehicle or
other property.
NOTE
Provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
IMPORTANT NOTICE
This ATV is designed and manufactured for off-road use and single rider. It is illegal and unsafe to
operate this ATV on any public street, road or highway.
This ATV complies with all applicable off-road noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.

5
CONTENTS
INTRODUCTION......................................................................................................................................................... 4
CONTENTS................................................................................................................................................................. 5
SPECIFICATIONS ........................................................................................................................................................ 6
LOCATION OF THE WARNING AND SPECIFICATION LABELS ..................................................................................... 9
SAFETY INFORMATION............................................................................................................................................ 13
PRE-OPERATION CHECKS ........................................................................................................................................ 17
USER CONTROLS LAYOUT ....................................................................................................................................... 20
INTRUMENT AND CONTROL FUNCTION ............................................................................................................. 20
1. IGNITION SWITCH FUNCTION / POSITION .............................................................................................. 20
2. SIGNS AND FUNCTIONS........................................................................................................................... 20
3. FOUR-WHEEL BRAKE LEVER AND BRAKE PEDAL ..................................................................................... 21
4. SHIFT LEVER............................................................................................................................................. 22
5. DRIVE MODE SELECT ............................................................................................................................... 23
6. TIRES........................................................................................................................................................ 25
7. COOLANT................................................................................................................................................. 26
8. SPEEDOMETER ........................................................................................................................................ 28
9. SPARK PLUG ............................................................................................................................................ 31
10. AIR CLEANER ....................................................................................................................................... 32
11. ENGINE OIL AND OIL FILTER ................................................................................................................ 33
12. TRANSMISSION GEAR OIL.................................................................................................................... 34
13. FRONT DIFFERENTIAL GEAR OIL .......................................................................................................... 35
14. REAR DIFFERENTIAL GEAR OIL............................................................................................................. 36
15. SEAT .................................................................................................................................................... 37
16. FUEL TANK........................................................................................................................................... 37
17. STORAGE COMPARTMENTS................................................................................................................ 37
18. FUSES AND BATTERY BATTERY............................................................................................................ 38
19. REPLACING A HEADLIGHT BULB.......................................................................................................... 40
20. REPLACING THE TAIL/BRAKE LIGHT BULB ........................................................................................... 41
21. AUXILIARY DC JACK.............................................................................................................................. 41
PRECAUTION OF ATV RIDING.................................................................................................................................. 42
PERIODIC MAINTENANCE ....................................................................................................................................... 54
CLEANING AND STORAGE ....................................................................................................................................... 56
TROUBLE SHOOTING............................................................................................................................................... 58
CONSUMER INFORMATION .................................................................................................................................... 62
LIMITED WARRANTY ............................................................................................................................................... 63

6
SPECIFICATIONS
Xplorer XRT 1000
Xplorer XRT 1000
(no EPS)
Overall Length
2330/91.7
[mm/inch]
Overall Width
1200/47.2
[mm/inch]
Overall Height
1290/50.8
[mm/inch]
Wheel Base
1445/56.9
[mm/inch]
Type
4-Stroke Engine, V-Twin
Installation and arrangement
Vertical, below center, incline
Fuel Used
87 Octane
Cycle/Cooling
4-stroke/Water cooled
Cylinder
Bore
Ø92/3.62
[mm/inch]
[mm]
Stroke
75/2.97
[mm/inch]
Number/
Arrangement
Two Cylinder, V-type
Displacement
997.1
[cc]
Compression Ratio
10.2:1
Max. Power/ RPM
62 kw / 7000 rpm
[kw/rpm]
Max. Torque / RPM
89.8Nm / 5500rpm
[Nm/rpm]
Ignition
ECU
Starting System
Electrical starter
Air filtration
Sponge
Suspension
System
Front
Double A-Arm
Rear
Double A-Arm
Tire
Specifications
Front
25X8-14；25X8-12
Rear
25X10-14；25X10-12
Rim
Aluminum / Steel
Brake System
Front
Disk (Ø 230/9.05)
[mm/inch]
Rear
Disk (Ø 210/8.26)
[mm/inch]
Performance
Climb Ability
＜25
ﾟ
Reduction
Primary
Reduction
Belt
Secondary
Reduction
Gear / Shaft
Transmission
C.V.T., auto speed change

7
Fuel capacity
23 / 6.1
6.1
[l/gal]
Lubrication System
Forced circulation & splashing
Engine oil
Engine oil
SAE 10 W/ 40
Capacity
2.3 / 0.6
0.6
[l/gal]
Gear lubrication
Spec.
SAE 85W/140
Transmission
900 / 0.23
0.23
[ml/gal]
Front Diff.
350 / 0.09
0.09
[ml/gal]
Rear Diff.
500 / 0.13
0.13
[ml/gal]
Spark Plug
NGK DCPR8E
Battery
12/18
V/AH
Lamps
Front Lamps
(HI/LO)
60×2
60×2
[W]
Rear Lamps
2.2×2
[W]
Daytime Running
lamp
7x2
[W]
Brake Lamps
2.2 × 2
[W]
Turn Lamps
2.2 × 4
[W]
This list is only for reference; the parts are according to real vehicle.
Any modification may be done without prior notice.

8
IMPORTANT IDENTIFICATION NUMBERS
1. Frame Number:
Record chassis and engine number for future reference.
Number is located front right hand side of chassis as shown in (1).
2. Engine number is located front of the engine as shown in (2).
TST*000001*
(2)
(1)

9
LOCATION OF THE WARNING AND SPECIFICATION LABELS
3
5
7
6
10
11
12

10
Read and understand all of the labels on your ATV. These labels contain important information for
safe and proper operation.
Never remove any labels from your ATV.If a label becomes difficult to read or comes off, request a
replacement label from your dealer.
1.
2.
16
13
14
15
17
18

11
3.
5.
4.
6.
7.
8.
9.
10.

12
11.
13.
12.
14.
15.
16.
17.
18.

13
SAFETY INFORMATION
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE
An ATV handles differently from other vehicles, including motorcycles and cars. A collision or
rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over
obstacles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
◆ Read this manual and all labels carefully and follow the operating procedures described. Never
operate an ATV without proper training or instruction. TAKE A TRAINING COURSE. Beginners
should receive training from a certified instructor. Contact an authorized ATV dealer to find out
about the training courses nearest you, visit www.atvsafety.org, or call 1-800-887-2887 to
register for free ATV safety training. We are offering a $100 incentive for completion of the ASI
approved safety training.
※FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call the Consumer Product
Safety Commission at 1-800-638-2772, or visit www.cpsc.gov, or visit www.atvsafety.org.
◆ Always follow the age recommendation:
A child under 16 years old should never operate an ATV with engine size greater than 90 cc.
◆ NEVER ALLOW A CHILD UNDER AGE 16 TO OPERATE AN ATV without adult supervision,
and never allow continued use of an ATV by a child if he or she does not have the abilities
to operate it safety.
◆ NEVER CARRY A PASSENGER ON AN ATV.
◆ Always avoid operating an ATV on any sidewalks, driveways, parking lots and streets.
◆ Never operate an ATV on any public street, road or highway, even dirt or gravelone.
◆ Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a
jacket and long pants.
◆ Never consume alcohol or drugs before or while operating thisATV.
◆ Never operate at speeds too fast for your skills or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating conditions and your experience.
◆ Never attempt wheelies, jumps or other stunts.
◆ Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in this
manual.
◆ Always keep both hands on the handlebars and both feet on the footboards of the ATV during
operation.
◆ Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating theATV.
◆ Never operate on excessively rough, slippery or loose terrain until you have learned and
practiced the skills necessary to control the ATV on such terrain, Always be especially cautions
on these kinds of terrain.
◆ Always follow proper procedures for turning as described in this manual. Practice turning at

14
low speeds before attempting to turn at faster speeds and never turns at excessive speeds.
◆ Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller
hills before attempting larger hills.
◆ Always follow proper procedures for climbing hills as described in this manual. Check the
terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose
surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over the top of
a hill at high speed.
◆ Always follow proper procedures for going down hills and for braking on hills as described in
this manual. Check the terrain carefully before you start down any hill. Shift your weight
backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would
cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
◆ Always follow proper procedures for crossing the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning
technique described in this manual on level ground. Avoid crossing the side of steep hill if
possible.
◆ Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid
stalling, use the proper gear range and maintain a steady speed when climbing a hill. If you stall
or roll backwards, follow the special procedure for braking described in this manual. Dismount
on the uphill side or to a side if pointed straight uphill. Turn the ATV around and remount,
following the procedure described in this manual.
◆ Always check for obstacles before operating in a newarea.
◆ Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow
proper procedures when operating over obstacles as described in this manual.
◆ Always be careful when skidding or sliding. Learn to safety control skidding or sliding by
practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of
control.
◆ Never operate an ATV in fast flowing water or in water deeper than that recommended in this
manual. Remember that the wet brakes may have reduced stopping ability. Test your brakes
after leaving water. If necessary, apply them several times to let friction dry out the linings.
◆ Always be sure there are no obstacles or people behind you when you operate in reverse.
When it is safe to proceed in reverse, goslowly.
◆ Always use the size and type of tires specified in this manual.
◆ Always maintain proper tire pressure as described in this manual.
◆ Never modify an ATV through improper installation or use of accessories.
◆ Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow instructions in this manual or carrying cargo or
pulling a trailer. Allow greater distance for braking.

15
JACKING POINT
NOTE:
When raising your vehicle Make sure to observe the following to reduce the possibility of
death or serious injury.
Lift up the vehicle using a floor jack such as the one shown in the illustration.
Do not put any part of your body or get underneath the vehicle supported only by the floor jack.
Always use floor jack and ATV jack stands on a solid, flat, levelsurface.
Do not start the engine while the vehicle is supported by the floorjack.
Stop the vehicle on level firm ground, firmly set the parking brake and shift the shiftlever in P.
Do not raise the vehicle while someone is in the vehicle.
When raising the vehicle, do not place any objects on top of or underneath the floorjack.
WARNING!
All engine exhaust contains carbon monoxide, a deadly gas. Carbon Monoxide is a colorless,
odorless, tasteless gas, which may be present even if you do not see or smell any engine
exhaust.
Avoid Carbon Monoxide Poisoning.
Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages
or carports.
Do not run engine outdoors where engine exhaust can be drawn into a building through
opening such as window and doors.

16
GREASE POINT

17
WARNING!
Failures to inspect or maintain the vehicle properly increase the possibility of accident or
equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot
be corrected by the procedures provided in this manual, have the vehicle inspected by the
dealer.
PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in Owner’s
Manual.
Before using this vehicle, check the following points:
ITEM
ROUNTINE
Fuel
Check fuel level in fuel tank and add recommended fuel if
necessary.
Check fuel line for leakage. Correct if necessary.
Engine oil
Check oil level in engine and add recommended oil tospecified
level if necessary.
Check ATV for oil leakage. Correct if necessary.
Final gear oil
Check ATV for oil leakage. Correct if necessary.
Differential gear oil
Check ATV for oil leakage. Correct if necessary.
Coolant
Check coolant level in reservoir and add recommended coolant
to specified level if necessary.
Check cooling system for leakage. Correct if necessary.
Front brake
Check operation, if soft or spongy, have the dealerbleed
hydraulic system.
Check brake pads for wear and replace if necessary.
Check brake fluid level in reservoir and add recommended
brake fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.
Rear brake
Check operation and correct if necessary.
Lubricate cables if necessary.
Check lever and pedal free play and adjust if necessary.
Throttle lever
Make sure that operation is smooth. Lubricate cable and lever
housing if necessary.
Check lever free play and adjust if necessary.
Control cables
Make sure that operation is smooth. Lubricate ifnecessary.
Wheels and tires
Check wheel condition and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.

18
WARNING!
Read the Owner’s Manual carefully to become familiar with all controls in order to help
prevent any loss of control, which could cause an accident or injury.
Brake pedal
Make sure that operation is smooth. Lubricate pedal pivoting
point if necessary.
Brake levers
Make sure that operation is smooth. Lubricate lever pivoting
point if necessary.
Axle boots
Check for cracks or damage and replace if necessary.
Chassis fasteners
Make sure that all nuts, bolts and screws areproperly
tightened.
Instruments, light and
switches
Check operation and correct if necessary.
OPERATION
Read the Owner’s Manual carefully before riding the ATV. If there is a control or function you
do not understand, ask your dealer.
Engine break-in
There is never a more important period in the life of your engine than the first 320 km (200 mi)
or 20 hours of riding. For this reason, you should read the following material carefully.
Since the engine is brand new, do not put an excessive load on it for the first 320 km (200 mi) or
20 hours. The various parts in the engine wear and polish themselves to the correct operating
clearances.
During this period, prolonged full-throttle operation or any condition that might result in
engine overheating must be avoided.
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary the speed of the ATV regularly. Do not
operate it at one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev the engine freely, but do not use full throttle
at any time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
Parking
When parking the ATV, stop the engine, apply the brake, shift the drive select lever into the
Parking position, pull the parking brake lever to the right (parking) position.

19
Parking on a slope
WARNING!
Avoid parking on hills or other inclines. Parking on a hill or other incline could cause the ATV
to roll out of control, increasing the chance of an accident. If you must park on an incline,
place the ATV transversely across the incline, stop the engine, pull the parking brake lever
to the parking position, and then block the front and rear wheels with rocks or other
objects.
Do not park the ATV at all on hills that are so steep you could not walk up them easily.
1. Bring the ATV to a stop by applying the brakes.
2. Ensure the rear differential is locked before switching off the engine.
3. Stop the engine.
4. Pull the hand brake and push the clip to stopper on the left.

20
USER CONTROLS LAYOUT
1. Winch Switch (Optional)
2. Stop Switch
3. Head Lamp Switch
4. Hand brake Lever
5. Starter Switch
6. Over Ride
7. Speedometer
8. 2D/4D/LOCK Switch
9. Throttle
10. L/H/N/R/P Lever
11. Ignition Switch
INTRUMENT AND CONTROL FUNCTION
1. IGNITION SWITCH FUNCTION / POSITION
Position
Function
Key Out
Head Lamp
NO
ON
All electrical systems operational and
Daytime running lamp
NO
OFF
While parking
YES
2. SIGNS AND FUNCTIONS
Position
Name
Function
Starter Switch
Start engine
Dimmer Switch
Hi-Beam/Lo-Beam Switch
Engine Stop Switch
Engine stop
Run Engine
Engage the engine to run
※To start the engine,brake must be applied.
Remove the function of over-ride
1. Set the shift gear at “R” then press over-ride button (press and hold the button).
2. When pressure on the button is released, reverse gear speed will be limited again.