ARI ARI-PACO 2G User manual

0040501006 2422 english (englisch) - Translated original instructions -
1.0 General information on operating instructions............................................................................................. 2-3
2.0 Notes on possible dangers ............................................................................................................................. 2-3
2.1 Significance of symbols ........................................................................................................................... 2-3
2.2 Explanatory notes on safety information ................................................................................................... 2-4
3.0 Storage and transport ..................................................................................................................................... 2-4
4.0 Description ....................................................................................................................................................... 2-5
4.1 Field of application .................................................................................................................................... 2-5
4.2 Method of functioning................................................................................................................................ 2-5
4.3 Diagram .................................................................................................................................................... 2-6
4.3.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN ................................................................................................... 2-6
4.3.2 ARI-PREMIO®-Plus 2G 12 - 25 kN .................................................................................................. 2-7
4.3.3 Parts list ........................................................................................................................................... 2-8
4.4 Technical data ........................................................................................................................................... 2-9
4.5 Interface description................................................................................................................................ 2-12
4.5.1 Control - Run commands .............................................................................................................. 2-12
4.5.2 Feedback ..................................................................................................................................... 2-13
4.5.3 Design notes.................................................................................................................................. 2-14
4.6 Dimensions ............................................................................................................................................. 2-17
Operating and Installation Instructions
Thrust actuator
ARI-PREMIO®-Plus 2G
Contents

Page 2-2 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
5.0 Installation ..................................................................................................................................................... 2-18
5.1 General installation data ......................................................................................................................... 2-18
5.2 Manual operation .................................................................................................................................... 2-19
5.2.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN ................................................................................................. 2-19
5.2.2 ARI-PREMIO®-Plus 2G 12 - 25 kN ................................................................................................ 2-19
5.3 Mounting to valves .................................................................................................................................. 2-20
5.4 Electrical connection ............................................................................................................................... 2-21
5.4.1 Wiring diagram ARI-PREMIO®-Plus 2G 2,2 - 25 kN...................................................................... 2-21
5.4.2 Wiring diagram ARI-PREMIO®-Plus 2G 2,2 - 25 kN dTRON316................................................... 2-22
5.4.3 Connection..................................................................................................................................... 2-23
5.5 Settings - Handling.................................................................................................................................. 2-25
5.5.1 Display and operating elements of the standard electronics ........................................................ 2-25
5.5.2 LEDs .............................................................................................................................................. 2-26
5.5.3 Switch functions ............................................................................................................................ 2-26
5.6 Special functions..................................................................................................................................... 2-29
5.6.1 ECONOMY-Wear reduction program............................................................................................. 2-29
5.6.2 Temperature management............................................................................................................. 2-29
5.6.3 Condensation on the printed circuit board ..................................................................................... 2-30
5.6.4 "Y-in" signal failure ......................................................................................................................... 2-30
5.6.5 Double control at the 3-point input................................................................................................. 2-30
5.6.6 Priorities......................................................................................................................................... 2-30
5.7 Options ................................................................................................................................................... 2-31
5.7.1 Relay card...................................................................................................................................... 2-31
5.7.2 Analogue output card - Yout ........................................................................................................... 2-34
5.7.3 Communications package.............................................................................................................. 2-36
5.7.4 Fieldbus interface - ANYBUS®-Module.......................................................................................... 2-36
5.7.5 Heating .......................................................................................................................................... 2-39
5.7.6 Power supply ................................................................................................................................. 2-40
5.7.7 LED-Status Indicator...................................................................................................................... 2-41
5.7.8 Integrated (Process-) controller dTRON 316 ................................................................................. 2-41
6.0 Putting the actuator into operation .............................................................................................................. 2-43
6.1 Configuring the control signal ................................................................................................................. 2-43
6.2 Connecting the supply voltage ................................................................................................................ 2-44
6.3 Initialization .......................................................................................................................................... 2-44
7.0 Care and maintenance .................................................................................................................................. 2-45
8.0 Troubleshooting ............................................................................................................................................. 2-45
9.0 Troubleshooting table ................................................................................................................................... 2-46
9.1 Failure signals according to NAMUR NE 107 ......................................................................................... 2-48
9.2 LED-encoding (from software version 2.1.7 and higher) ........................................................................ 2-49
10.0 Dismantlement of thrust actuator............................................................................................................... 2-49
11.0 Disposal ........................................................................................................................................................ 2-50
12.0 Warranty / Guarantee ................................................................................................................................... 2-50
13.0 Translation of the Original Declaration of Incorporation and Conformity.............................................. 2-51
14.0 Declaration of Incorporation and Declaration of Conformity according to UK-legislation (UKCA)..... 2-52

- Translated original instructions - 0040501006 2422 Page 2-3
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
1.0 General information on operating instructions
These operating instructions provide information on mounting, handling and maintaining the thrust
actuators. Please contact the supplier or the manufacturer in case of problems which cannot be
solved by reference to the operating instructions.
They are binding on the transport, storage, installation, start-up, operation, maintenance and repair.
The notes and warnings must be observed and adhered to.
- Handling and all work must be carried out by expert personnel or all activities must be supervised
and checked.
It is the owner’s responsibility to define areas of responsibility and competence and to monitor the
personnel.
- In addition, current regional safety requirements must be applied and observed when taking the
fittings out of service as well as when maintaining and repairing them.
The manufacturer reserves the right to introduce technical modifications at any time.
These Operating Instructions comply with the requirements of EU Directives.
2.0 Notes on possible dangers
2.1 Significance of symbols
ATTENTION !
. . . Warning of general danger.
ATTENTION !
. . . Warning of dangerous voltage.
NOTE !
. . . General information.
Exposed to injury!
Don’t touch the turning handwheel when the motor is running.
Exposed to injury!
Don’t put your hand into the up or downloads moving appliance.
Danger when not observing the operating and installation
instructions!
Before installing, operating, maintenance or dismantling read and
observe the instructions.
Danger though voltage!
Before dismantling the hood, switch of the electrical source and
secure against turning on again.

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Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
2.2 Explanatory notes on safety information
In these Operating and Installation Instructions dangers, risks and items of safety information are
highlighted to attract special attention.
Information marked with the above symbol and “ATTENTION ! ” describe practices, a failure to
comply with which can result in serious injury or danger of death for users or third parties or in
material damage to the system or the environment. It is vital to comply with these practices and to
monitor compliance.
All other information not specifically emphasised such as transport, installation, operating and
maintenance instructions as well as technical data (in the operating instructions, product
documentation and on the device itself) must also be complied with to the fullest extent in order to
avoid faults which in turn can cause serious injury to persons or damage to property.
3.0 Storage and transport
- At -40 °C to +85 °C dry, free from dirt.
- Do not unpack thrust drive or setting equipment assembly prior to installation.
- Protect against external force (impact, vibration etc.).
- Do not soil or damage type identification plate and wiring diagram on the controller.
ATTENTION !
- Valve mountings such as drives, handwheels, hoods must not be used to take
external forces, e.g. they are not designed for use as climbing aids, or as connecting
points for lifting gear.
Non-compliance may lead to death, injury or damage to property due to persons
falling or parts being dropped.
- Suitable materials handling and lifting equipment should be used.
See „4.4 Technical data“.

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Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.0 Description
4.1 Field of application
ARI-PREMIO®-Plus 2G linear thrust actuators are employed to actuate control or shut-off valves
requiring a nominal linear stroke distance.
The intelligent ARI-PREMIO®-Plus 2G thrust actuator is used whenever the actuator is controlled
with an analogue signal (0 to 10 V/4 to 20 mA) or a 3-point signal and feedback information about
positions, operating states, faults, etc. has to be output.
If supplied with the valve, the lift of the thrust actuator will be set to the stroke distance of the valve.
Selection of the proper actuator version in alignment with the corresponding fitting as well as use of
the thrust actuator in accordance with the specified technical data is the responsibility of the
systems engineer.
See data sheet for areas of application, application limits and potential.
Any use of the thrust actuator beyond the specified technical data or improper use of the actuator is
deemed to be not for the intended purpose.
The ambient conditions have to be conform to the actual electromagnetic compatibility directives.
Additional the compatibility to this directives has to be maintained in case of expansion or other
changing of the ambient conditions.
4.2 Method of functioning
The eight parameter switches allow the ARI-PREMIO®-Plus 2G thrust actuator to be adapted to a
variety of situations without a PC or tools. The electronics are likewise suitable for use in a wide
range of supply and signalling systems.
The motor and spindle can be moved up and down in manual mode by means of the and
switch positions.
The valve final positions and the type of control (3-point or analogue) are automatically determined
by the electronics in an initialization run. An analogue signal must be present at the input during the
initialization run for analogue control.
The desired position can be specified by means of the analogue control input. The input is protected
against polarity reversal. It can be configured as a current (4 to 20 mA) or voltage (0 to 10 V) input
using a switch.
Two binary control inputs are provided for the 3-point signal. These inputs are designed for a wide
operating range with voltages from 12 V AC/DC to 250 V AC/DC.
The 3-point control signal takes priority over the analogue input signal, e.g. for fail-safe or anti-
freeze protection. If a signal is present at both inputs (double control), the control mode is
interrupted.
The spindle position is determined by means of non-contacting and non-wearing reflex sensors.
From software version 3.x.x upwards the ARI-PREMIO®-Plus 2G is driven by a brushless DC motor
(BLDC). Its speed and position are controlled by the electronics with Hall sensors to protect the
gearbox by facilitating soft starting as well as braking ahead of the desired position. The speed and
positioning time can be varied with a 4-step slide switch
The electronic detects a wire break in the 4-20 mA control signal. The fail-safe behaviour in case of
a control signal failure can be set with a 3-step slide switch.
The actual position (position feedback) is output via the analogue output (optional). The output
signal is configured as a current or voltage output using the same switch as for the analogue input
signal. The output is electrically isolated.
Four unassigned relay outputs can be optionally supplied for alarm signals and connection to 24 V
to 250 V DC/AC voltage. By using gold-plated contacts, it is possible to switch both binary inputs
with a low operational current and switching currents up to 2 A. With 250 V AC operation, the gold
plating can be burned off once without any negative effects on this connection type.

Page 2-6 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3 Diagram
4.3.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN
Fig. 1
Yoke Version Column Version

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Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3.2 ARI-PREMIO®-Plus 2G 12 - 25 kN
Fig. 2
Coupling 25 kN

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Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3.3 Parts list
Pos. Designation Pos. Designation
50.1 Gearbox 50.59 Cylinder screw
DIN EN ISO 4762 - M4 x 6
50.2 / 50.3 Cable gland 2 x M16 x 1,5/
1xM20x1,5
50.81 Cylinder screw
DIN EN ISO 4762 - M4 x 8
50.6 Hood 50.87 Threaded bush
50.7 Hood seal 50.127 Washer ISO 7093-1
50.10 Column 50.128 Collar nut with sealing ring M6
50.12 Handwheel 50.139 Protective cover
50.15 Flange 50.140 Switch cover
50.16 Spring washer DIN 128-A10 50.141 Trip slide
50.24 Distance column 50.142 Shakeproof washer
50.25 Hexagon nut DIN EN ISO 7042 - M16 50.143 Connector, 2-pole (N/L)
50.26 2-ear clamp (stroke indicator) 50.144 Connector, 3-pole (L/L/0 V)
50.27 Coupling 50.149 Axial joint
50.30 Driving spindle 50.154 Board support cpl. (incl. electronic)
50.31 Spindle safety feature 50.175 BLDC motor
50.32 Torsion safety feature 50.176 Distance bolt M4x40
50.33 Slide 50.193 Connector, 4-pole (Yin / Yout)
50.34 Bellow 50.194 Power supply, cpl.
50.35 Grub screw DIN ISO 4766 - M6 50.195 Fixing bracket for power supply
50.38 Guide spindle 50.196 Hexagon bolt
DIN EN 24017 - M10 x 100
50.39 Hexagon nut DIN EN 24034 - M5 50.228 Spindle unit PREMIO 25 kN
50.45 Shift lever 50.229 Threaded bush PREMIO
50.46 Spring washer 50.230 Securing flange
50.57 Cylinder screw
DIN EN ISO 4762 - M4 x 10
50.231 Cylinder screw
DIN EN ISO 4762 - M10 x 35
50.58 Protective conductor terminal

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Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.4 Technical data
Type ARI-PREMIO®-Plus 2G
Thrust force kN 2,2 5,0 12,0 15,0 25,0
Operating speed mm/sec. 0,25/0,38/0,47/1,0
adjustable
0,20/0,31/0,38/0,79
adjustable
Travel distance max. mm 50 80
Duty classification acc. to
EN 60034-1 S3 - 80 % CDF/max. 1200 c/h (at +70 °C)
Supply voltage V
24 V AC/DC
Motor type BLDC (Brushless DC motor)
Power consumption VA max. 65 max. 130
(depends on the operating speed)
Torque switch 2 pcs. included internally
Enclosure EN 60529 IP 65
Max. storage temperature -40 °C ... +85 °C
Max. permissible ambient
temperature
-20 °C ... +70 °C, , for UL/CSA version up to max. +60 °C
( For outdoor use and sub-zero temperatures, a heating is
recommended
!)
Hand operating device Yes (always running) Yes (engageable)
Operation optional:·
3-point: 12 V AC/DC to 250 V AC/DC·
0 to 10 V DC load resistance 500 kOhm resolution 12 Bit·
4 to 20 mA DC load resistance 125 Ohm resolution 12 Bit
Max. cable cross section Supply voltage: 2,5 mm²
3 point input: 2,5 mm²
Control signals: 2,5 mm²
Mounting position Any. Exception: motor not hanging downwards
Cable diameter for cable glands 2 x M16 x 1,5: 5 - 9,5 mm 2 x M16 x 1,5: 5 - 9,5 mm
1 x M20 x 1,5: 8 - 13 mm
Electrical safety according to
DIN EN 61010, part 1
Overvoltage category II
Pollution degree 2
Altitude up to 2000 m
Rel. humidity ≤90 % non-condensing
Characteristics at control signal
failure adjustable with slide switch: AUF, STOP, ZU
Gear lubricant Klüber Isoflex Topas NB152 Klübersynth
G32-130
Weight kg 5,4 9,5 11
Accessories see page 11

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Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
Additional voltage
Switching power supply for
ARI-PREMIO®-Plus 2G 2,2-5kN 12 - 15 kN 25 kN
Voltage V - Hz 100 - 240 V AC 50/60 Hz
Power consumption VA max. 31,2 max. 60 max. 130
Transformer for
ARI-PREMIO®-Plus 2G 2,2-5kN 12 - 15 kN 25 kN
Voltage V - Hz 3~ 400 V 50/60 Hz
Power consumption VA max. 65 max. 119
100 - 240 V AC 3~ 400 V
2,2-5kN 12 - 15 kN 25 kN 2,2 - 25 kN