ARI ARI-PACO 2G User manual

0040501006 2422 english (englisch) - Translated original instructions -
1.0 General information on operating instructions............................................................................................. 2-3
2.0 Notes on possible dangers ............................................................................................................................. 2-3
2.1 Significance of symbols ........................................................................................................................... 2-3
2.2 Explanatory notes on safety information ................................................................................................... 2-4
3.0 Storage and transport ..................................................................................................................................... 2-4
4.0 Description ....................................................................................................................................................... 2-5
4.1 Field of application .................................................................................................................................... 2-5
4.2 Method of functioning................................................................................................................................ 2-5
4.3 Diagram .................................................................................................................................................... 2-6
4.3.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN ................................................................................................... 2-6
4.3.2 ARI-PREMIO®-Plus 2G 12 - 25 kN .................................................................................................. 2-7
4.3.3 Parts list ........................................................................................................................................... 2-8
4.4 Technical data ........................................................................................................................................... 2-9
4.5 Interface description................................................................................................................................ 2-12
4.5.1 Control - Run commands .............................................................................................................. 2-12
4.5.2 Feedback ..................................................................................................................................... 2-13
4.5.3 Design notes.................................................................................................................................. 2-14
4.6 Dimensions ............................................................................................................................................. 2-17
Operating and Installation Instructions
Thrust actuator
ARI-PREMIO®-Plus 2G
Contents

Page 2-2 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
5.0 Installation ..................................................................................................................................................... 2-18
5.1 General installation data ......................................................................................................................... 2-18
5.2 Manual operation .................................................................................................................................... 2-19
5.2.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN ................................................................................................. 2-19
5.2.2 ARI-PREMIO®-Plus 2G 12 - 25 kN ................................................................................................ 2-19
5.3 Mounting to valves .................................................................................................................................. 2-20
5.4 Electrical connection ............................................................................................................................... 2-21
5.4.1 Wiring diagram ARI-PREMIO®-Plus 2G 2,2 - 25 kN...................................................................... 2-21
5.4.2 Wiring diagram ARI-PREMIO®-Plus 2G 2,2 - 25 kN dTRON316................................................... 2-22
5.4.3 Connection..................................................................................................................................... 2-23
5.5 Settings - Handling.................................................................................................................................. 2-25
5.5.1 Display and operating elements of the standard electronics ........................................................ 2-25
5.5.2 LEDs .............................................................................................................................................. 2-26
5.5.3 Switch functions ............................................................................................................................ 2-26
5.6 Special functions..................................................................................................................................... 2-29
5.6.1 ECONOMY-Wear reduction program............................................................................................. 2-29
5.6.2 Temperature management............................................................................................................. 2-29
5.6.3 Condensation on the printed circuit board ..................................................................................... 2-30
5.6.4 "Y-in" signal failure ......................................................................................................................... 2-30
5.6.5 Double control at the 3-point input................................................................................................. 2-30
5.6.6 Priorities......................................................................................................................................... 2-30
5.7 Options ................................................................................................................................................... 2-31
5.7.1 Relay card...................................................................................................................................... 2-31
5.7.2 Analogue output card - Yout ........................................................................................................... 2-34
5.7.3 Communications package.............................................................................................................. 2-36
5.7.4 Fieldbus interface - ANYBUS®-Module.......................................................................................... 2-36
5.7.5 Heating .......................................................................................................................................... 2-39
5.7.6 Power supply ................................................................................................................................. 2-40
5.7.7 LED-Status Indicator...................................................................................................................... 2-41
5.7.8 Integrated (Process-) controller dTRON 316 ................................................................................. 2-41
6.0 Putting the actuator into operation .............................................................................................................. 2-43
6.1 Configuring the control signal ................................................................................................................. 2-43
6.2 Connecting the supply voltage ................................................................................................................ 2-44
6.3 Initialization .......................................................................................................................................... 2-44
7.0 Care and maintenance .................................................................................................................................. 2-45
8.0 Troubleshooting ............................................................................................................................................. 2-45
9.0 Troubleshooting table ................................................................................................................................... 2-46
9.1 Failure signals according to NAMUR NE 107 ......................................................................................... 2-48
9.2 LED-encoding (from software version 2.1.7 and higher) ........................................................................ 2-49
10.0 Dismantlement of thrust actuator............................................................................................................... 2-49
11.0 Disposal ........................................................................................................................................................ 2-50
12.0 Warranty / Guarantee ................................................................................................................................... 2-50
13.0 Translation of the Original Declaration of Incorporation and Conformity.............................................. 2-51
14.0 Declaration of Incorporation and Declaration of Conformity according to UK-legislation (UKCA)..... 2-52

- Translated original instructions - 0040501006 2422 Page 2-3
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
1.0 General information on operating instructions
These operating instructions provide information on mounting, handling and maintaining the thrust
actuators. Please contact the supplier or the manufacturer in case of problems which cannot be
solved by reference to the operating instructions.
They are binding on the transport, storage, installation, start-up, operation, maintenance and repair.
The notes and warnings must be observed and adhered to.
- Handling and all work must be carried out by expert personnel or all activities must be supervised
and checked.
It is the owner’s responsibility to define areas of responsibility and competence and to monitor the
personnel.
- In addition, current regional safety requirements must be applied and observed when taking the
fittings out of service as well as when maintaining and repairing them.
The manufacturer reserves the right to introduce technical modifications at any time.
These Operating Instructions comply with the requirements of EU Directives.
2.0 Notes on possible dangers
2.1 Significance of symbols
ATTENTION !
. . . Warning of general danger.
ATTENTION !
. . . Warning of dangerous voltage.
NOTE !
. . . General information.
Exposed to injury!
Don’t touch the turning handwheel when the motor is running.
Exposed to injury!
Don’t put your hand into the up or downloads moving appliance.
Danger when not observing the operating and installation
instructions!
Before installing, operating, maintenance or dismantling read and
observe the instructions.
Danger though voltage!
Before dismantling the hood, switch of the electrical source and
secure against turning on again.

Page 2-4 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
2.2 Explanatory notes on safety information
In these Operating and Installation Instructions dangers, risks and items of safety information are
highlighted to attract special attention.
Information marked with the above symbol and “ATTENTION ! ” describe practices, a failure to
comply with which can result in serious injury or danger of death for users or third parties or in
material damage to the system or the environment. It is vital to comply with these practices and to
monitor compliance.
All other information not specifically emphasised such as transport, installation, operating and
maintenance instructions as well as technical data (in the operating instructions, product
documentation and on the device itself) must also be complied with to the fullest extent in order to
avoid faults which in turn can cause serious injury to persons or damage to property.
3.0 Storage and transport
- At -40 °C to +85 °C dry, free from dirt.
- Do not unpack thrust drive or setting equipment assembly prior to installation.
- Protect against external force (impact, vibration etc.).
- Do not soil or damage type identification plate and wiring diagram on the controller.
ATTENTION !
- Valve mountings such as drives, handwheels, hoods must not be used to take
external forces, e.g. they are not designed for use as climbing aids, or as connecting
points for lifting gear.
Non-compliance may lead to death, injury or damage to property due to persons
falling or parts being dropped.
- Suitable materials handling and lifting equipment should be used.
See „4.4 Technical data“.

- Translated original instructions - 0040501006 2422 Page 2-5
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.0 Description
4.1 Field of application
ARI-PREMIO®-Plus 2G linear thrust actuators are employed to actuate control or shut-off valves
requiring a nominal linear stroke distance.
The intelligent ARI-PREMIO®-Plus 2G thrust actuator is used whenever the actuator is controlled
with an analogue signal (0 to 10 V/4 to 20 mA) or a 3-point signal and feedback information about
positions, operating states, faults, etc. has to be output.
If supplied with the valve, the lift of the thrust actuator will be set to the stroke distance of the valve.
Selection of the proper actuator version in alignment with the corresponding fitting as well as use of
the thrust actuator in accordance with the specified technical data is the responsibility of the
systems engineer.
See data sheet for areas of application, application limits and potential.
Any use of the thrust actuator beyond the specified technical data or improper use of the actuator is
deemed to be not for the intended purpose.
The ambient conditions have to be conform to the actual electromagnetic compatibility directives.
Additional the compatibility to this directives has to be maintained in case of expansion or other
changing of the ambient conditions.
4.2 Method of functioning
The eight parameter switches allow the ARI-PREMIO®-Plus 2G thrust actuator to be adapted to a
variety of situations without a PC or tools. The electronics are likewise suitable for use in a wide
range of supply and signalling systems.
The motor and spindle can be moved up and down in manual mode by means of the and
switch positions.
The valve final positions and the type of control (3-point or analogue) are automatically determined
by the electronics in an initialization run. An analogue signal must be present at the input during the
initialization run for analogue control.
The desired position can be specified by means of the analogue control input. The input is protected
against polarity reversal. It can be configured as a current (4 to 20 mA) or voltage (0 to 10 V) input
using a switch.
Two binary control inputs are provided for the 3-point signal. These inputs are designed for a wide
operating range with voltages from 12 V AC/DC to 250 V AC/DC.
The 3-point control signal takes priority over the analogue input signal, e.g. for fail-safe or anti-
freeze protection. If a signal is present at both inputs (double control), the control mode is
interrupted.
The spindle position is determined by means of non-contacting and non-wearing reflex sensors.
From software version 3.x.x upwards the ARI-PREMIO®-Plus 2G is driven by a brushless DC motor
(BLDC). Its speed and position are controlled by the electronics with Hall sensors to protect the
gearbox by facilitating soft starting as well as braking ahead of the desired position. The speed and
positioning time can be varied with a 4-step slide switch
The electronic detects a wire break in the 4-20 mA control signal. The fail-safe behaviour in case of
a control signal failure can be set with a 3-step slide switch.
The actual position (position feedback) is output via the analogue output (optional). The output
signal is configured as a current or voltage output using the same switch as for the analogue input
signal. The output is electrically isolated.
Four unassigned relay outputs can be optionally supplied for alarm signals and connection to 24 V
to 250 V DC/AC voltage. By using gold-plated contacts, it is possible to switch both binary inputs
with a low operational current and switching currents up to 2 A. With 250 V AC operation, the gold
plating can be burned off once without any negative effects on this connection type.

Page 2-6 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3 Diagram
4.3.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN
Fig. 1
Yoke Version Column Version

- Translated original instructions - 0040501006 2422 Page 2-7
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3.2 ARI-PREMIO®-Plus 2G 12 - 25 kN
Fig. 2
Coupling 25 kN

Page 2-8 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.3.3 Parts list
Pos. Designation Pos. Designation
50.1 Gearbox 50.59 Cylinder screw
DIN EN ISO 4762 - M4 x 6
50.2 / 50.3 Cable gland 2 x M16 x 1,5/
1xM20x1,5
50.81 Cylinder screw
DIN EN ISO 4762 - M4 x 8
50.6 Hood 50.87 Threaded bush
50.7 Hood seal 50.127 Washer ISO 7093-1
50.10 Column 50.128 Collar nut with sealing ring M6
50.12 Handwheel 50.139 Protective cover
50.15 Flange 50.140 Switch cover
50.16 Spring washer DIN 128-A10 50.141 Trip slide
50.24 Distance column 50.142 Shakeproof washer
50.25 Hexagon nut DIN EN ISO 7042 - M16 50.143 Connector, 2-pole (N/L)
50.26 2-ear clamp (stroke indicator) 50.144 Connector, 3-pole (L/L/0 V)
50.27 Coupling 50.149 Axial joint
50.30 Driving spindle 50.154 Board support cpl. (incl. electronic)
50.31 Spindle safety feature 50.175 BLDC motor
50.32 Torsion safety feature 50.176 Distance bolt M4x40
50.33 Slide 50.193 Connector, 4-pole (Yin / Yout)
50.34 Bellow 50.194 Power supply, cpl.
50.35 Grub screw DIN ISO 4766 - M6 50.195 Fixing bracket for power supply
50.38 Guide spindle 50.196 Hexagon bolt
DIN EN 24017 - M10 x 100
50.39 Hexagon nut DIN EN 24034 - M5 50.228 Spindle unit PREMIO 25 kN
50.45 Shift lever 50.229 Threaded bush PREMIO
50.46 Spring washer 50.230 Securing flange
50.57 Cylinder screw
DIN EN ISO 4762 - M4 x 10
50.231 Cylinder screw
DIN EN ISO 4762 - M10 x 35
50.58 Protective conductor terminal

- Translated original instructions - 0040501006 2422 Page 2-9
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.4 Technical data
Type ARI-PREMIO®-Plus 2G
Thrust force kN 2,2 5,0 12,0 15,0 25,0
Operating speed mm/sec. 0,25/0,38/0,47/1,0
adjustable
0,20/0,31/0,38/0,79
adjustable
Travel distance max. mm 50 80
Duty classification acc. to
EN 60034-1 S3 - 80 % CDF/max. 1200 c/h (at +70 °C)
Supply voltage V
24 V AC/DC
Motor type BLDC (Brushless DC motor)
Power consumption VA max. 65 max. 130
(depends on the operating speed)
Torque switch 2 pcs. included internally
Enclosure EN 60529 IP 65
Max. storage temperature -40 °C ... +85 °C
Max. permissible ambient
temperature
-20 °C ... +70 °C, , for UL/CSA version up to max. +60 °C
( For outdoor use and sub-zero temperatures, a heating is
recommended
!)
Hand operating device Yes (always running) Yes (engageable)
Operation optional:·
3-point: 12 V AC/DC to 250 V AC/DC·
0 to 10 V DC load resistance 500 kOhm resolution 12 Bit·
4 to 20 mA DC load resistance 125 Ohm resolution 12 Bit
Max. cable cross section Supply voltage: 2,5 mm²
3 point input: 2,5 mm²
Control signals: 2,5 mm²
Mounting position Any. Exception: motor not hanging downwards
Cable diameter for cable glands 2 x M16 x 1,5: 5 - 9,5 mm 2 x M16 x 1,5: 5 - 9,5 mm
1 x M20 x 1,5: 8 - 13 mm
Electrical safety according to
DIN EN 61010, part 1
Overvoltage category II
Pollution degree 2
Altitude up to 2000 m
Rel. humidity ≤90 % non-condensing
Characteristics at control signal
failure adjustable with slide switch: AUF, STOP, ZU
Gear lubricant Klüber Isoflex Topas NB152 Klübersynth
G32-130
Weight kg 5,4 9,5 11
Accessories see page 11

Page 2-10 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
Additional voltage
Switching power supply for
ARI-PREMIO®-Plus 2G 2,2-5kN 12 - 15 kN 25 kN
Voltage V - Hz 100 - 240 V AC 50/60 Hz
Power consumption VA max. 31,2 max. 60 max. 130
Transformer for
ARI-PREMIO®-Plus 2G 2,2-5kN 12 - 15 kN 25 kN
Voltage V - Hz 3~ 400 V 50/60 Hz
Power consumption VA max. 65 max. 119
100 - 240 V AC 3~ 400 V
2,2-5kN 12 - 15 kN 25 kN 2,2 - 25 kN

- Translated original instructions - 0040501006 2422 Page 2-11
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
Accessories
Type ARI-PREMIO®-Plus 2G 2,2 - 25 kN
Binary Feedback Type Relay card
• 2 intermediate positions,
- to set by switch,
- changeover contacts 250 V AC 3 A ohm resistive load,
6 A inductive load
• 1 failure signal and 1 warning signal,
- changeover contacts 30 V AC/DC/2 A
Electronic position
indicator
Type Analogue
output card
• analogue output for position feedback
• 4 - 20 mA switchable to 0 -10 V
• invertable
• galvanic isolation between the mains voltage and feedback
signal
• active
Heating Heating resistor • 230 V AC, 115 V AC, 24 V AC/DC; 15 W
• automatic switching circuit
Potentiometer
Conductive
(max. 2 pcs.)
• 1000, 2000, 5000 Ohm; 1 Watt (at +70 °C)
• Wiper current max. 0,01 mA/recommended 0,002 mA
Wire
(max. 2 pcs.)
• 100, 200 Ohm; 0,5 Watt (at +70 °C)
• Wiper current max. 35 mA/recommended 0,02 mA
LED-Status
indicator
2,2/5 kN • From the outside and all sides of the actuator visible status
indication;
• green = OK.; red = Error; yellow = Warning; blue = Maintenance;
• Intermediate upgrade module starting from SW version 3.3.X
12/15/25 kN
Communications
package
2,2/5 kN • Features:
- Bluetooth interface for communication with PREMIO-Plus App
- Electronic positioner: 4 - 20 mA switchable to 0 - 10 V
- LED-Status indicator
12/15/25 kN
Process-
(controller)
Type
Processcontroller
dTRON 316
• Mounted in the actuator
• 4-20 mA output for operation of ARI-PREMIO
®
-Plus 2G
• for resistance thermometers and thermocouples (provided by
the customer) or standard signals,
• Pre-configured for temperature control:
control range from -200 °C up to +850 °C (resistance
thermometer)
Fieldbus interface
PROFIBUS-DP
Anybus®
Communication
interface
Control command:
• 3 point: OPEN, Stop, Close
• Nominal position value 0 - 100
• Reset-initialization
Feedback signals:
• Actual position value 0 - 100
• Failures, warning messages, end position switches, etc.
Modbus RTU
Anybus®
Communication
interface

Page 2-12 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.5 Interface description
4.5.1 Control - Run commands
Control Description - Technical data Required options
OPEN-STOP-CLOSE
(3-point)
2 Binary input
- 12 V AC/DC to 250 V AC/DC
-
Modbus-RTU
- Protocol: Modbus, Modbus-integer
- Baud rate: 4200 ... 115200 (default)
- Device address: 1 ... 247
- Max. number of participants: 247
- Anybus-Interface
Profibus-DP
- Device address: 0 ... 125
- dTRON316
with Profibus card (dTRON options)
Set point control for
position controller
4-20mADC
- Burden 125 Ohm
- Resolution: Dead band ±0,5 %
- Electrically isolated
- Optional ±0,25 %
0 - 10 V DC
- Burden 500 kOhm
- Resolution: Dead band ±0,5 %
- Electrically isolated
-
Modbus-RTU
- Protocol: Modbus, Modbus-integer
- Baud rate: 9600, 19200, 38400
- Device address: 0 ... 255
- Max. number of participants: 32
- Anybus-Interface
Profibus-DP
- Device address: 0 ... 125
- Anybus-Interface
Set point control for
PID-Process controller
(Option dTRON 316)
4 - 20 mA DC
- Burden 75 Ohm
- Resolution 10 Bit
- dTRON316
with analogue output card and
analogue input card (dTRON options)
0-10 V DC
- Burden > 100 kOhm
- Resolution 10 Bit
- dTRON316
with analogue output card and
analogue input card (dTRON options)

- Translated original instructions - 0040501006 2422 Page 2-13
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.5.2 Feedback
Description Required option
Position
(analogue)
4-20mADC
- Measuring resistance (Burden)
max. 500 Ohm
- Analogue output card
ARI-PREMIO®-Plus 2G
0-10VDC
- Measuring resistance (Burden)
max. 2 kOhm Burden
- Analogue output card
ARI-PREMIO®-Plus 2G
Modbus-RTU
- Protocol: Modbus, Modbus-
integer
- Baud rate: 9600, 19200, 38400
- Device address: 0 ... 255
- Max. number of participants: 32
- Anybus-Interface
Profibus-DP
- Device address: 0 ... 125
- Anybus-Interface
Position 2x
- Intermediate positions
- End positions
Change over contact
250 V AC 6/3 A
- Relay card ARI-PREMIO®-Plus 2G
Modbus-RTU
- Protocol: Modbus, Modbus-
integer
- Baud rate: 9600, 19200, 38400
- Device address: 0 ... 255
- Max. number of participants: 32
- Anybus-Interface
Profibus-DP
- Device address: 0 ... 125
- Anybus-Interface
Failure signal
- Control signal failure
- Position can not be
achieved (motor / gear
failure)
- Blockage (current)
- Actuator is not
initialized
- Power failure
Change over contact
30 V AC/DC 2 A
- Relay card ARI-PREMIO®-Plus 2G
Modbus-RTU
- Protocol: Modbus, Modbus-
integer
- Baud rate: 9600, 19200, 38400
- Device address: 0 ... 255
- Max. number of participants: 32
- Anybus-Interface
Profibus-DP
- Device address: 0 ... 125
- Anybus-Interface
Warning signal
- Manual operating
device
- Blockage (detected)
- Position cannot be
achieved
- Maintenance
- Inside temperature
exceeded
- CDF-Management
active
- Levelling
- Too small travel during
initialization
Change over contact
30 V AC/DC 2 A
- Relay card ARI-PREMIO®-Plus 2G
Modbus-RTU
- Protocol: Modbus, Modbus-
integer
- Baud rate: 9600, 19200, 38400
- Device address: 0 ... 255
- Max. number of participants: 32
- Anybus-Interface
Profibus-DP
- Device address: 0 ... 125
- Anybus-Interface

Page 2-14 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.5.3 Design notes
4.5.3.1 Control signal
- At the 4 - 20 mA signal, from a control signal < 3.6 mA, control signal failure will be detected.
- A cable break is detected in both the current signal 4 - 20 mA as well as the voltage signal 2 - 10 V.
- The control signal range is fixed from 0 - 10 V, resp. 4 - 20 mA. From software version 3.x.x
upwards it is possible to set alternatively the voltage signal for auf 2 - 10 V via the diagnostics
interface and PC. The 2 - 10 V then apply also for the feedback signal. A diagnostics connector
and instructions can be ordered on request.
- The 3 point control signal has a higher priority than the analogue control signal. This can for
example be used for frost protection or a local control.
In a concurrent control in direction OPEN and CLOSED, over the 3-point control signal, the motor
stops, so that the drive no longer follows the analogue input signal.
- The switch positions for control signal type and inversion affects to the analogue input and
feedback signal. There are no separate settings for the input and feedback signal possible.
4.5.3.2 Behavior in control signal failure / error
- The fail-safe behaviour in case of a control signal failure or a cable break can be set for the
analogue control signal with a 3-step slide switch: OPEN – STOP – CLOSED.
- Alternatively, any position between 0 - 100 % can be submitted via the diagnostics interface and
PC. At 101 %, the actuator rests at his most recent position.
In order to specify the fail-safe position using the switches again, you must enter in the software a
value of 102 % for this position.
ATTENTION !
In the same way as in the older software versions (at values between 0-101%), the
slide switch sets three different actuator characteristics that define the relationship
between the input signal and the valve position. For a linear relationship please set this
switch to the lowest position.

- Translated original instructions - 0040501006 2422 Page 2-15
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
Fig. 3
4.5.3.3 Analogue feedback signal
For execution control in the Control/PLC following items have to be considered:
- If the actuator is not initialized, 0 V or 0 mA is published.
- When ANTI-Block ON, the actuator automatically tries to remove a blockage. For this, the plug is
lifted up to 4 times with increasing travel. The lifting of the valve plug can also be seen on the
feedback signal.
- In the end position for the tight sealing function (inhibition of force) a "capture range" is defined.
If the analogue input signal get into this range, the actuator drives up to the limit switch. Here the
difference between input and output signal can be larger than in the normal control range. The
deviation is from the actuator and valve travel dependent.
- By CDF management, the duty cycle of the motor is reduced to prevent an overheating. This
allows the differences between the control signal and feedback will be greater
"Inverse equal-percentage"
"Equal-percentage"
"Linear"
The characteristic correction function allows
you to adjust the effective characteristic of the
actuator as shown in the graphs opposite.
Valve characteristic + actuator characteristic = effective
characteristic
NOTE !
Note the minimum increments/
pulses of the motor/actuator
(approx. 0.25 s)!
The resolution is therefore limited,
particularly with the
equalpercentage and inverse
equalpercentage actuator
characteristics.
The most suitable valve
characteristic should ideally be
selected with a linear actuator
characteristic.

Page 2-16 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.5.3.4 dTRON 316
- Standard inputs and outputs dTRON 316:
- A maximum of 2 optional cards for the dTRON 316 are possible:
- 1 Analogue input for sensor or standardised control signal
- 2 Binary inputs
- 2 Binary outputs: Relay shutter 230 V/3 A
- Analogue input card with 1 additional analog input
- Analogue output card with 1 additional analogue output
- Solid state relay card with 1 solid state relay 230 V/1 A
- Binary input card for 2 additional binary inputs
- RS422/485 card for Modbus
- Profibus car for Profibus-DP
- Relay card with a change over contact (only on option slot 1 possible)
- Relay card with 2 shutter (only on option slot 1 possible)

- Translated original instructions - 0040501006 2422 Page 2-17
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
4.6 Dimensions
Fig. 4
2,2-5kN
A (mm) 171
B(mm) 156
SW (mm) 17
X(mm) 150
H (mm) 448 482
h (Nominal
stroke) (mm) max. 30 max. 50
2,2 - 5 kN
Nominal stroke max. 30 mm
2,2-5kN
Nominal stroke > 30 mm - 50 mm
12 - 25 kN
12 - 25 kN
A (mm) 210
B(mm) 184
C (mm) 90
ØD1 (mm) 130
X (mm) 200
H(mm) 622 637 652
h (Nominal
stroke) (mm) max. 50 max. 65 max. 80
L (Column) (mm) 234 249 264

Page 2-18 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
5.0 Installation
5.1 General installation data
Apart from installation errors, incorrectly set values on the controller or the thrust actuator (setpoint,
parameter level data, internal modifications) can prevent the downstream process from functioning
correctly – or in the worst case result in damage. Safety devices that are independent of the
controller and the actuator, e.g. pressure relief valves or temperature limiters / sensors should
always be fitted for this reason, and they should only be adjusted by suitably qualified persons.
Please also comply with the relevant safety regulations.
In addition to general installation guidelines, the following points are required to be observed:
Planners / construction firms and operators are responsible for positioning and installing
the products.
- Conformity of technical data on thrust actuator with field conditions.
- Ease of access to installation site.
- Adequate clearance space above the thrust actuator for removing the hood (refer to point 4.6
Dimensions).
- Install where there is protection against high-energy heat radiation.
- Thrust actuator mountable in any position except in downward suspended position.
If installed with a horizontal connecting rod, the thrust actuator must be mounted so both yoke legs
or columns are on top of one another in the vertical plane (see Fig. 5).
Fig. 5
ATTENTION !
- Work on electrical systems or equipment must only be carried out by qualified
electricians or by trained individuals under the guidance and supervision of a qualified
electrician in compliance with regional electrical safety requirements and regulations.
- When connecting the thrust actuator the supply line must be disconnected from the
mains (not live) during connection work. It must be impossible to switch the power on
unintentionally while the mains are disconnected in this way. Failure to comply may
result in death, serious injury or substantial damage to property.
- Valve mountings such as drives, handwheels, hoods must not be used to take
external forces, e.g. they are not designed for use as climbing aids, or as connecting
points for lifting gear.
Non-compliance may lead to death, injury or damage to property due to persons
falling or parts being dropped.
- Actuator components which rotate or move during operation are coloured red.
Crushing and injury hazard!
correct incorrect

- Translated original instructions - 0040501006 2422 Page 2-19
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
- For outdoor use, it is recommended to protect the thrust actuator with an additional cover against
weather conditions, such as:
· rain
· direct insulation
· dust
Check thrust actuator for damage prior to fitting. Damaged parts must be replaced by
original spares.
The following must be provided:
- Complete valve with crossbar and Operating Instructions. The valve plug must be approximately in
the mid-lift position – never in contact with a seat!
- Thrust actuator complete with yoke or distance columns and coupling parts intended for mounting
to the corresponding valve.
- In case of widely fluctuating ambient temperatures, high atmospheric humidity and temperatures
below the freezing point, your are recommended to install a heating resistor to minimise
condensation buildup in the actuator.
5.2 Manual operation
5.2.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN
Fig. 6
5.2.2 ARI-PREMIO®-Plus 2G 12 - 25 kN
The motor is no longer in mesh when the handwheel is engaged and the button must remain pressed.
Fig. 7
ATTENTION !
- The manual operating device always rotates during motor-driven operation (running
indicator). Never activate the manual operating device while the motor is running.
Injury hazard!
- In the manual operating mode pay careful attention in the final positions that the
manual operating device is only turned to the point where the torque switch trips
(audible click) as otherwise damage will be caused to the thrust actuator!
ATTENTION !
The handwheel is back disengaged by releasing the button.
max. rpm !
n = 300 U/min
Engaging button
for manual mode
max. rpm !
n = 300 U/min

Page 2-20 0040501006 2422 - Translated original instructions -
Operating and installation instructions
Thrust actuator ARI-PREMIO®-Plus 2G
5.3 Mounting to valves
AMount adapter parts
Setting dimension (Y) and fitting-projection (X) are measured with inserted valve spindle!
2-way:
3-way:
BPlace actuator onto valve CDrive actuator spindle onto valve spindle
aYoke version bColumn version a2,2 - 5 kN b12 - 15 kN
DScrew the coupling E Secure coupling in place with grub screw
(a), clip lift dial (b) and position it (c)
ATTENTION !
connecting thread up to M16:
X=60/83 mm→Y=102 mm (+2 mm)
X=98 mm→Y=116 mm(+2 mm)
with adapter from M20 to M16:
X=60/83 mm→Z = 128 mm →Y=146mm
X = 98 mm →z = 143 mm →Y=161mm
threaded bush 25 kN:
X=83/98 mm→Y=98mm
hexagon nut
valve spindle
hexagon nut
valve spindle
hexagon nut
valve spindle
adapter
valve spindle
hexagon nut
threaded bush
turn
turn
Coupling 25 kN
b
a
c