Ariens Max Zoom 48 User manual

Models
991085 – Max Zoom 48
991086 – Max Zoom 52
991087 – Max Zoom 60
04276100A 6/11
Printed in USA
Max Zoom
Parts Manual
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl teritary butyl ether) is acceptable for use in this machine.
The use of any gasoline exceeding (10%) ethanol (E10) or (10%) MTBE will voide the product warranty.
Il est possible d’utliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther méthylltertiobutylique) sur cette machine. L’utilisation
d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
En esta máquina puede utilizarse gasolina con hasta un 10% de etanol (E10) o hasta un 10% de MTBE (éter de metil butil terciario). El uso de cualquier
otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE invalidará la garantia del producto.

3
MODELS
Model 991085
Kawasaki with 48-Inch Mower Deck
Serial No. 000101 – 2499
Serial No. 2500 and up
Model 991086
Kawasaki with 52-Inch Mower Deck
Serial No. 000101 – 2499
Serial No. 2500 and up
Model 991087
Kawasaki with 60-Inch Mower Deck
Serial No. 000101 – 2499
Serial No. 2500 and up
TABLE OFCONTENTS
DECALS
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MAIN FRAME
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
POWER PLANT
Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . 10
EPA Vent Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DRIVE TRAIN
Hydro Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydro-Gear Hydrostatic Pump . . . . . . . . . . . . . . . . 14
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Brakes and Linkage . . . . . . . . . . . . . . . . . . . . . . . . 20
HYDRAULICS
Mechanical Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
OPERATOR CONTROLS
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL
Continuity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
MOWER DECKS
Deck, Discharge Chute, Anti-Scalp Rollers, & Belt Covers 30
Mounting Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Belts, Spindles, Idlers
and Mower Blades – 52” & 60” . . . . . . . . . . . . . . . . 34
Belts, Spindles, Idlers
and Mower Blades – 48” . . . . . . . . . . . . . . . . . . . . . 36
© Copyright 2011 Ariens Company

4
DECALS – SAFETY
Model 991085, 086, 087
Item Part No. Qty. Description
1 07756000 1 Decal, Danger Fan
2 07754100 2 Decal, Hot Surface
3 07731400 2 Decal, Mower Pan Danger
4 07742300 1 Decal, Warning
5 07735200 1 Decal, Danger
6 02988100 1 Decal, Danger
7 05239700 1 Decal, Fuel Valve
8 05359300 1 Decal, Danger
9 04301300 1 Decal, EPA (S/N 2500 and up)
3
4
3
2
7
PD0260
5
8
1
6
9

5
DECALS – STYLE
Model 991085, 086, 087
Item Part No. Qty. Description
1 08000528 1 Decal, Ariens Heritage Small
2 07800001 1 Decal, Ariens Jewel
3 07800222 1 Decal, Control Panel
4 07757500 1 Decal, Parking Brake Lever
5 00166400 1 Decal, Height of Cut
6 03271900 2 Decal, Transmission Disconnect
7 03875000 1 Decal, Belt Diagram
8 07757600 1 Decal, Instructional Steering
9 03790400 1 Decal, Max Zoom
10 07700005 1 Decal, Maintenance Instructions
11 03818400 1 Decal, 60” (991085)
07800026 1 Decal, 52” (991086)
03891000 1 Decal, 48” (991087)
12 03818500 1 Decal, Deck Feature
13 07800023 1 Decal, Powered by Kawasaki
14 03998400 1 Decal, 24HP (991085, 991086)
03998500 1 Decal, 26HP (991087)
03271900
07700005A
7
2
8
4
PD0250
5
3
10
9
1
6
11
12
13
14

6
FRAME
Model 991085, 086, 087
Item Part No. Qty. Description
103975051 1 Weldment, 48” HD Frame (991085)
03974951 1 Weldment, 52” – 60” HD Frame (991086, 087)
2 06530400 2 Nut, Spin Lock Flange .312-18
3 02989059 1 Kick Plate
4 03994651 1 Bumper, Max Zoom
5 07415400 12 Screw, Tapping .38-16 x .75 Hex Washer Head
6 07533600 2 Bumper, Rubber
7 00298959 1 Panel, Inspection
8 00462351 1 Heat Shield
9 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5
10 06545500 2 Nut, Nyloc Flange .38-16
11 06435900 2 Washer, Flat Steel .438 x 1.00 x .083
12 01922851 1 Counterweight CZ Front (991085)
13 06200119 2 Bolt, Round Head Square Neck .50-13 x 2.25 Grade 5 (991085)
14 06500010 2 Nut .50-13 Nyloc Flange (991085)
15 04053651 1 Weldment, PTO Belt Finger
16 07415400 2 Screw, Tapping .38-16 x .75 Hex Washer Head Thread
4
2
6
3
1
7
9
11 10
8
14
13
5
5
10
11
9
5
5
12
15
2
16
5
5

7
SEAT
Model 991085, 086, 087
Item Part No. Qty. Description
1 03829400 1 Assembly, Seat with Armrests
2 06545400 4 Nut, Nyloc Flange 5/16-18
3 05500901 2 Bushing, Flange .515 x .750 x .745 x 1.00
4 02982751 1 Weldment, Seat Plate
5 03255700 1 Weldment, Seat Shaft
6 07000034 2 Bolt, Shoulder EP .38-16 x .30 Hex
7 06534900 1 Nut, .38-16 Nyloc Flange
8 06224100 2 Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5
9 08300021 2 Spring, Seat
10 06444000 2 Washer, Flat-Steel .406 x 1.00 x .188
11 06533500 2 Nut, Coupling .375-16 x 1.75
12 00337700 2 Hub Cap
13 71600500 1 Kit, Seat Arm Rests
PD0300
7
6
2
5
4
1
3
8
10
9
9
10
3
11
11
12
12 13
13

8
ENGINE AND CLUTCH
Model 991085, 086, 087
Item Part No. Qty. Description
1 08200523 1 Engine, Kawasaki FR 691 (991085, 086)
08200524 1 Engine, Kawasaki FR 730 (991087)
2 03989000 1 Muffler, Kawasaki Engine
3 06500018 4 Nut, Locking,Top M8-1.25
4 03772951 1 Guard, Clutch Wire
5 06308700 1 Washer, Locking-EXT.391 x .682 x .036
6 06602700 1 Key, Square .25 x .625 x .25 SAE 8630 OR SAE 1035
7 03766851 1 Anchor, Ogura Clutch
8 05900125 4 Bolt, Hex .38-16 x 1.25
9 07331767 1 Pulley, 4.50 OD x 1.002 Engine
10 00200665 1 Clutch Assembly, Ogura
11 06443600 1 Washer, Flat-Steel .469 x 2.00 x .25
12 05900037 1 Bolt, Hex .44-20 x 3.00 Grade 5
13 03873100 1 Hose, Hydraulic .38-11-0K M6N0-F6J0
14 05946900 1 Bolt, Hex .31-18 x 1.00 Grade 5
15 06545400 1 Nut, .31-18 Nyloc Flange
16 03278100 17.0” Hose, Gas Line Low Perm
17 03278800 1 Clamp, Fuel Line
18 05500202 1 Spacer, 1.002 ID x 1.75 OD x .266
19 05973300 1 Bolt, Hex M8-1.25 x 2.00
20 06308600 1 Washer, Locking .31 x .098 Regular
21 03873200 1 Pipe Cap, 3/8 NPT Female
22 07500106 1 Protector, Oil Draw Hose
114
10
11
4
3
15
65
9
8
7
8
8
18
13
21
19
20
17
16 (TOVALVE)
12
22
2

9
HYDRO DRIVE
Model 991085, 086, 087
Item Part No. Qty. Description
1 07211500 1 Belt, 4L 67.47 Wrapped
2 05508900 1 Bushing, Sleeve .377 x .624 x .235
3 06545500 3 Nut, .38-16 Nyloc Flange
4 05500123 AR Bushing, 1.00 x 1.125 x 1.936
5 01581700 1 Bushing, Spacer .502 x .997 x 2.03
6 06500010 1 Nut .50-13 Nyloc Flange
7 03792900 AR Weldment, Hydro Drive Idler Arm
8 08300507 1 Spring, Extension
9 07000034 1 Bolt, Shoulder EP .38-16 x .30 Hex
10 05958400 1 Bolt, Hex .38-16 x 2.50 Grade 5
11 06529400 1 Nut, Locking, Center .375-16
12 05960000 1 Bolt, Hex .50-13 x 3.25 Grade 5
13 06223600 1 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
14 05963300 1 Bolt, Hex .38-16 x 2.00 Grade 5
15 06436200 1 Washer, Flat-Steel .406 x .812 x .065
16 07312500 1 Assembly, 4" Idler
17 00391900 1 Belt Finger
18 06436400 1 Washer, Flat, Steel .511 x 1.441 x .125
19 03796200 1 Assembly, Idler Pivot Arm (Includes item 4 and 7)
1
8
10
11
3
12
3
17
9
16
15
14
13
5
4
3
7
2
619
18

10
FUEL TANKS AND HOSES
Model 991085, 086, 087
Item Part No. Qty. Description
1 09298200 1 Tank, Fuel RH (S/N 101 – 2499)
04245100 1 Tank, Fuel RH (S/N 2500 and up)
2 07000018 8 Bolt, SEMS .31-18 x .62
3 03278800 5 Clamp, Fuel Line
4 00262700 1 Tank, Fuel LH (S/N 101 – 2499)
04245200 1 Tank, Fuel LH (S/N 2500 and up)
5 09258200 1 Valve, Fuel
6 03859100 2 Cap, Fuel (S/N 101 – 2499)
04237300 2 Cap, Fuel Ratcheting (S/N 2500 and up)
7 03900400 2 Assembly, Tank Fuel Pick-up
8 04041751 1 Panel, Control
9 06100211 2 Screw, Machine 10-24 x .38 Stainless
10 06900422 2 Cable, Control
11 07517300 2 Cable Tie
12 03278100 10” Hose, .25 Low-PERM Bulk Gas
13 03278100 25” Hose, .25 Low-PERM Bulk Gas
14 06116700 4 Screw, Machine 10-24 x .50 Hex Washer Head
15 06536000 4 Nut, Locking-Nylon 10-24 with Insert
A
1
4
5
6
7
6
7
PD0482
9
8
10
11
3
3
3
A = SEE “ENGINE AND CLUTCH”
13
12
10
3
14
15
2
2
2
2
2

11
EPA VENT LINES
Model 991085, 086, 087
Item Part No. Qty. Description
1 04082700 2 Grommet
2 04068910 2 Valve
3 03278800 4 Hose, Clamp
4 06908200 3 Clamp
5 05947800 8 Bolt, .31-18 x .62
6 06308600 9 Washer, Locking .31 x .078 Regular
7 06435700 8 Washer, Flat Steel .38 x .875 x .083
8 04306900 1 Fitting, Tee 1/4 x 3/8
9 07517300 2 Tie, Cable LG 5.50
10 04097700 2 Clamp, Spring .188
11 03375900 17” Hose, Fuel
12 03278100 41” Hose, Fuel
13 03278100 8” Hose, Fuel
14 05973300 1 Bolt, Hex M8-1.25 x 2.0
23
3
4
4
5
5
8
11
12
13
6
7
7
6
6
67
7
2
39
4
14
5
5
5
6
67
10
10
1
1