Arikazan CARIA Series User guide

CARIA SERIES FULL AUTOMATIC PELLET BOILER
CP-12, CP-23, CP-40, CP-60, CP-80, CP-100, CP-150
OPERATION, USE AND MAINTENANCE MANUAL
WITH ADVANCED TOUCH PANEL CONTROLLER
Rev F: August 2020
CARIA SERIES
ARIKAZAN MAK. SAN. TIC. A. S MAK.SAN.TİC.A.Ş
Konya Yolu 29.Km Oğulbey Mah. Kumludere Cad. No:4 06830
GOLBASI/ANKARA
Tel: [phone]
Fax: [phone]
http://www.arikazan.com - info@ARIKAZAN

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CONTENTS
1. INTRODUCTION..........................................................................................................................................2
2. WARNINGS AND CAUTIONS .........................................................................................................................3
3. DECLARATION OF CONFORMITY ...................................................................................................................8
4. GUARANTEE AND SERVICE.........................................................................................................................10
5. GENERAL INFORMATION............................................................................................................................13
6. TECHNICAL SPECIFICATION.......................................................................................................................14
6.1 Main Parts ..........................................................................................................................................14
6.2 Boiler Specifications.............................................................................................................................16
6.3 Fuel Specification ................................................................................................................................17
6.4 Operating Principles.............................................................................................................................18
6.5 Safety Systems...................................................................................................................................18
7. INSTALLATION .........................................................................................................................................20
7.1 Boiler Placement .................................................................................................................................20
7.2 Hydraulic Connections..........................................................................................................................23
7.3 Chimney Connection............................................................................................................................25
7.4 Boiler Room Ventilation........................................................................................................................27
7.5 Power Supply and Polarity ....................................................................................................................28
8. FUEL CALIBRATION...................................................................................................................................28
9. CONTROL SYSTEM ....................................................................................................................................32
9.1 Controller...........................................................................................................................................32
9.2 Touch Panel........................................................................................................................................33
9.3 Main Menu Structure............................................................................................................................35
9.4 Service Menu Structure........................................................................................................................40
9.5 Setting the Parameters ........................................................................................................................40
9.6 Timer Schedule (Night Time Function) ...................................................................................................43
9.7 Function of protecting pumps against stagnation.....................................................................................44
9.8 Anti-freezing protection........................................................................................................................44
9.9 Electrical Connections ..........................................................................................................................45
9.9.1 Main Control Unit (Module A) .........................................................................................................45
9.9.2 Extension Unit (Module B)..............................................................................................................46
9.9.3 Adding Outside Weather Sensor .....................................................................................................47
9.9.4 H-Output Connections...................................................................................................................47
10. START-UP ..............................................................................................................................................49
11. ALARM CODES & TROUBLESHOOTING .......................................................................................................50
12. CONNECTING YOUR BOILER TO INTERNET .................................................................................................53
13. UPDATING FIRMWARE .............................................................................................................................57
14. MAINTENANCE & SERVICE .......................................................................................................................59
15. DISPOSAL OF THE APPLIANCE (EUROPEAN DIRECTIVE 2012/19 / EU) ...........................................................65
16. COMMISSIONING FORM...........................................................................................................................66
17. GUARANTEE CERTIFICATE........................................................................................................................67

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Dear Customer,
Welcome to the Caria Series family which is product of ARIKAZAN MAK. SAN. TIC. A S. Thank you to
considerably contribution leaving clean world for the future by choosing environmentally friendly pellet boiler
that help to reach the ideal comfort level thanks to its high efficiency and ease of use.
1. INTRODUCTION
Thank you for selecting the ARIKAZAN MAK. SAN. TIC. A.S Caria wood pellet hot water boiler; this manual must
be read carefully before using the boiler for the first time so as to ensure its safe and correct use.
This manual comprises the information concerning the operation, use and maintenance of CARIA "CP" Model hot
water boilers with pellet burners. This manual alone is not sufficient for correct installation, operation and use,
installers, services and user must obey the rules specified in current EN + current Local norms, current EC directives
and current Local codes. This manual gives the supplementary information and precautions.
Keep this booklet near the appliance in a safe place in the boiler room for future reference.
Due to the continuous development in the methods, design and the manufacturing, the contents of this
document may change at any time and without prior notice. Producer or distributors do not accept any responsibility
for errors or damage of any kind that might be attributed to this publication.
PLEASE READ THE MANUAL VERY CAREFULLY IN ORDER TO BE ABLE TO OPERATE THE BOILER
SAFELY AND WITH HIGH EFFICIENCY FOR A LONG PERIOD.
DANGER!
Risk to life and
safety!
CAUTION!
Potentially hazardous
situation for product
and environment!
NOTE!
Recommendation
for users!

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2. WARNINGS AND CAUTIONS
ØThese safety guidelines should be read before operating the system, to avoid incorrect usage that might lead
to personal injury or damage to the system.
ØThis boiler must be installed in accordance with the local and international rules in force, only in a well
ventilated and frost-free space, indoor but other than living areas.
ØAll installation, first commissioning, assembly and maintenance, repair, replacement of components must be
carried out exclusively by a fully trained, professionally qualified service technician and must conform with this
manual and the local codes and requirements of the authority having jurisdiction, or in the absence of such
requirements, apply to the EEC directives and European norms (EN).
After commissioning; the repair and maintenance work are under the responsibility of the user and must be done by a
qualified service technician.
ØThe boiler should not be used for purposes other than specified in this booklet. Incorrect installation,
commissioning or use, can cause a fire or explosion which may result in property damages, personnel injury, or loss
of life.
ØBoiler is designed for hot water operation only (max 80 °C) and the system pressure must be according to
the limited operating pressure specified on the boiler name plate (3 bars [43 psig] standard). Heat transfer medium is
water.
ØBoilers must be fired by fuels specified in this manual. Use only those fuels recommended by us - wood
pellets pursuant to EN 14961-2, Class A1+ A2 (Ø 6 mm). Only in this way low-emission, economic, and trouble-free
operation of your pellet heating system can be ensured. Non-compliance will result in voiding of the guarantee.
ØBoilers must be fired only by its original burner and screw feeder.
ØRecommendation: For long burner running times, in order to reduce the start-stop emissions and to reduce
maintenance costs, the boiler should be fitted with a buffer storage tank, thermos-siphon buffer storage tank or
combination storage tank. In practice, buffer capacities between 40 and 75 liters/kW have proven successful. Be sure
to take into account the country-specific requirements regarding buffer storage tanks.
ØThis heating boiler is adjustable within an output range of 30% to 100% of the rated output. The units
should be operated if possible, in the middle and upper output range (adjusted to the respective heat requirement), in
order to avoid unnecessary emissions in low load operation.
ØIf technical changes are undertaken independently, we assume no liability for damages that may result
thereof.
ØAny procedure undertaken by persons other than those authorized by us, and non-compliance with these
general considerations and the safety notices described by local standards and/or EN standards, codes and directives,
shall result in immediate voiding of any warranty claim as well as the guarantee.
ØDamaged parts and unit components must be replaced only with original replacement parts.
ØThe generally applicable rules of heating technology must be observed for protection against Legionella.
ØPlease note that you must observe the prescribed servicing intervals during the warranty period!
ØThe mandatory maintenance of the system must be done by authorized technicians at least two times a year
but no later than when reaching 1500 hours of operation. If no service is performed, the warranty claim or the
warranty is void!
ØIn the course of maintenance work on the pellet heating system, all wear parts are replaced and billed.
ØForeign bodies in the fuel can result in damage to the system and guarantee will be void.
ØIf there is no local rules, the regulations pursuant to A-Norm M 7136 (Transport and Storage Logistics) and M
7137 (Pellet Storage Requirement) must be observed.

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ØProperties that require a high degree of security for heat supply (the hotel business, process heating, etc.)
are to be equipped with dual boiler and/or dual fuel systems. If this requirement is not met, we will deny any claims
for consequential damage based on a faulty heating source. In a biomass heating system, it is essential to take
appropriate care (caretaker, porter, etc.) so that the stipulated maintenance tasks are carried out regularly!
When installing, commissioning, operating or maintaining the boiler, it is imperative that warning and cautions as
detailed in this section are strictly adhered to.
WARNINGS are used to identify dangers that could potentially cause injury or fatality to technicians or users of the
boiler; CAUTIONS are used to identify issues that could potentially cause damage to the boiler or other equipment
within the heating system.
WARNINGS
THIS USER MANUAL SHOULD BE READ BEFORE OPERATING THE SYSTEM TO AVOID MISUSE THAT MAY
CAUSE PERSONAL INJURY OR DAMAGE TO THE BOILER.
ALL INSTALLATION, COMMISSIONING AND MAINTENANCE OF THE BOILER MUST BE CARRIED OUT BY FULLY
TRAINED AND QUALIFIED SERVICE TECHNICIANS IN COMPLIANCE WITH LOCAL CODES AND
REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION, OR IN THE ABSENCE OF SUCH
REQUIREMENTS, TO EEC DIRECTIVES AND EUROPEAN NORMS (EN).
AN APPROPRIATE LIFTING DEVICE MUST BE USED WHEN MOVING THE BOILER; FAILURE TO USE A LIFTING
DEVICE MAY CAUSE PERSONAL INJURY OR DAMAGE TO THE BOILER.
INCORRECT INSTALLATION OR COMMISSIONING, OR MISUSE OF THE BOILER MAY CAUSE FIRE OR
EXPLOSION, AND IN TURN DAMAGE TO PROPERTY, PERSONAL INJURY OR LOSS OF LIFE.
THE MAIN POWER SUPPLY MUST BE CUT OFF BEFORE CARRYING OUT SERVICES OR MAINTENANCE WORKS.
ELECTRICAL COMPONENTS AND COVERS MAY ONLY BE REMOVED BY FULLY TRAINED AND COMPETENT
TECHNICIANS. FAILURE TO DO SO MAY CAUSE PERSONAL INJURY OR LOSS OF LIFE.
THE BOILER MUST NOT BE OPERATED BY CHILDREN.
THE ELECTRICAL INSTALLATION MUST COMPLY WITH BS 7671-2008. FAILURE TO COMPLY WITH THE
REQUIREMENTS FOR ELECTRICAL INSTALLATIONS
THE ELECTRICAL INSTALLATION MUST COMPLY WITH CEC (Canadian Electrical Code). FAILURE TO COMPLY
WITH THE REQUIREMENTS FOR ELECTRICAL INSTALLATIONS MAY CAUSE PERSONAL INJURY OR LOSS OF
LIFE, OR DAMAGE TO THE BOILER PLANT AND EQUIPMENT.
WE RECOMMEND THAT A SUITABLE BS5839 COMPLIANT FIRE EXTINGUISHER, E.G. DRY POWDER WITH
LABELLING AND IDENTIFICATION, BE LOCATED ADJACENT TO THE BOILER.
IN THE EVENT OF A FIRE, FOLLOW LOCAL PROCEDURES (WITH LOCAL RISK ASSESSMENTS TO BE
COMPLETED BY THE CLIENT). IF POSSIBLE, ATTEMPT TO ISOLATE THE BOILER FROM THE ELECTRICAL
SUPPLY; DO NOT ACCESS THE BOILER UNDER ANY CIRCUMSTANCES UNTIL THE SITUATION IS UNDER
CONTROL AND AN ASSESSMENT HAS BEEN COMPLETED BY A SUITABLY QUALIFIED PERSON.
IF THE BOILER LOCKS OUT FOLLOWING A HIGH TEMPERATURE ALARM, AS INDICATED ON THE BOILER
CONTROL PANEL, DO NOT INITIATE A MANUAL RESET UNTIL THE RESET INSTRUCTIONS HAVE BEEN
FOLLOWED.
DO NOT TOUCH THE FLUE GAS EXIT AND FLUE BOX WHEN THE BOILER IS IN OPERATION; THESE
COMPONENTS OPERATE AT HIGH TEMPERATURES AND MAY CAUSE PERSONAL INJURY.
DO NOT OPEN ANY OF THE ASH BOXES, BOTTOM DOORS, OR REMOVE ANY ACCESS PANELS WHILE THE
BOILER IS IN OPERATION. EXPOSURE TO HOT FLUE GASES, SPARKS AND DUST PARTICLES MAY CAUSE A
FIRE, PERSONAL INJURY OR DAMAGE TO LONG-TERM HEALTH.

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WARNINGS
BEFORE MAINTENANCE OR CLEANING PROCESS ELECTRICAL CONNECTION OF BOILER MUST BE CUT OFF.
BEFORE CARRYING OUT MAINTENANCE OR CLEANING WAIT AT LEAST 2 HOURS FOR THE BOILER TO COOL
DOWN OR UNTIL THE BOILER TEMPERATURE IS BELOW 40⁰C BEFORE OPENING THE CABINET DOOR. THESE
COMPONENTS OPERATE AT HIGH TEMPERATURES AND MAY CAUSE PERSONAL INJURY.
WHEN PERFORMING MAINTENANCE, ALWAYS WEAR IMPACT PROTECTION GOGGLES (NOT WRAPAROUND
GLASSES), OVERALLS, STOUT SHOES/BOOTS, HIGH TEMPERATURE GLOVES, DUST MASKS AND ALL OTHER
PERSONAL PROTECTIVE EQUIPMENT (PPE) AS PER LOCAL RISK AND METHOD STATEMENTS BY CLIENT
FLAMMABLE LIQUIDS OR GASES MUST NEVER BE USED IN THE COMBUSTION CHAMBER. USE OF
FLAMMABLE LIQUIDS OR GASES MAY CAUSE FIRE OR EXPLOSION, AND IN TURN DAMAGE TO PROPERTY,
PERSONAL INJURY OR LOSS OF LIFE.
CAUTIONS
The location and the installation of the boiler, plant and equipment is the responsibility of the designer.
The boiler is designed to be located within an interior location, a dedicated plant room. The boiler is not
designed for domestic internal use in living areas.
The designer of the installation will be responsible for the location of the boiler plant and equipment
compliant with all regulations applicable, for its type and use.
The boiler must not be installed where flammable vapors and materials or high levels of dust or
halogenated hydrocarbons (e.g. spray can propellants, cleaning agents) are present. The boiler must be
installed on a suitable surface.
There must be access or potential for access to outside air in the boiler room, such as a fixed opening
must be provided and must be open always. Never obstruct the ventilation openings to the boiler room
for a safe and efficient operation. For proper combustion, the boiler needs continuous fresh air supply.
(min. 300 cm²). Please refer to CSA B365 that provides information on air for combustion and
ventilation.
The boiler flue system will be designed to meet the current regulations and compliant with EN 1856 –
1: 2009. The appliance type B22 must ensure the flue has an adequate min draught of -2 to -8 Pa
without any leakage to the boiler room. Installation of a carbon monoxide detector is recommended.
Attachment of the boiler to the flue must be carried out by an authorized technician. There will be a
requirement for the design to be submitted for planning on almost every installation, this will be the
responsibility of the client and designer. The chimney system used must be listed to the ULC S629
requirement. This boiler is equipped with an exhaust fan that can create positive pressure in the
venting system if the natural draft of the system is poor.
Another important requirement is that the chimney and connecting pipe need to be insulated for safety
and to prevent condensation and a reduction in the draft caused when the gas in the chimney cools too
much.
It is essential that an appropriate pump is fitted in the circulation system which must be kept in
operation at all the times when the boiler in use. The system must be designed to include a shunt pump
and primary heating pump(s) (designed by others); a flow rates, pressure drops, and ventilation table
in Section 6 is provided as “Technical Information” in this manual.
Do not use any radiant floor heat tubing that does not have an oxygen barrier otherwise you must use
a heat exchanger between the hard piping of the boiler and the radiant floor heat tubing.
Do not use self-contained non-electric zone valves on the main heating zone as it is to be used as the
overheat/dump zone. Such a valve would prevent the overheat control from cooling the boiler when
necessary. Do not to store fuel within the appliance installation clearances or within the space required
for fueling, ash removal, and other routine maintenance operations

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Standard operational procedures will apply for restarting under power failure, as where consideration is
given for back-up power, this should not only include the boiler but all associated equipment.
A backup power supply such as a UPS (battery-based Uninterruptible Power Supply) is required to
operate the primary loop pump and dump zone valve if it is of the electrically operated variety.
On completion of the installation, the boiler must be commissioned by a QMRE approved technician or
an authorized technician approved by the manufacturers.
The service and maintenance required shall also be required to be carried out by a QMRE approved
technician or an authorized technician approved by the manufacturers.
The boiler is designed for a low temperature hot water system, operating within the parameters as per
the design. Commonly the operating ranges up to 85°C with additional high limit protection.
To protect the boiler against low-temperature corrosion and tar accumulation in the boiler, the end-user
should assure return temperature does not reach lower than 55°C. Installing a three-way mixing valve
or anti-condensation valve group (load valve for buffer tank) can solve this. If the wood log humidity is
higher, higher than 55°C of return temperature can be needed.
The boiler control system devices must be functional and operating within their specified limits. If a
device is not functioning, immediately switch the boiler OFF before calling an authorized service
technician.
The system water quality must comply with the specifications given in this manual (please refer to
section 7.2). Long term water treatment is essential to ensure effective operation and prolonged service
life of both new and refurbished heating systems.
The fuel for the boiler shall comply with both the manufacturer’s recommendations to meet current
standard regulations (EN Plus A1/A2 for all fuel grades). The client is required to keep a record of all
fuel procured for the boiler, including the dates and amounts used, and the provider.
The boiler is equipped with an automatic ignition device. Do not try to light the fuel manually. The boiler
must be fired only by its original burner and screw feeder.
Do not use the boiler if any part has been submerged in water; immediately call an authorized service
technician to inspect the boiler prior to reuse. Do not clean the boiler with water
Do not carry out adjustments or maintenance to the boiler, other than for operations specified in this
manual. The parameters of the regulator are all pre-programmed. Do not change any parameter
without consulting an authorized service technician.
The boiler must be connected to a heating system with a capacity equal to that of the boiler’s output.
In no circumstances can the design of the regulator be modified.
Incorrect selection of the parameters can cause malfunction and serious problems of the boiler (e.g.
overheating of the boiler, etc.).
The programmed parameters should only be altered by an authorized service technician.
Keep the regulator out of reach of children.
The electric system in which the regulator operates must be protected by means of a fuse, selected
appropriately to the applied loads.
Directive WEEE 2002/96/EC: Act on electrical and electronic equipment.

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Recycle the product and the packaging at the end of the operational use period in an appropriate
manner.
When disposing of the boiler all local waste and disposal directives will apply at the time of action.
Do not dispose of the product together with normal waste,
Do not burn the product.
If fans are used in the fuel storage area, they should be installed so as not to create negative
pressure in the room where the solid-fuel-burning appliance is located.
All covers plates, enclosures and guards must be maintained in place at all time, except during
maintenance and servicing
Keep the firing and ash pit doors closed and maintain seals in good conditions.
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled
moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a
slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this
creosote makes an extremely hot fire. The chimney connector and chimney should be inspected at
least twice monthly during the heating season to determine if a creosote buildup has occurred. If
creosote has accumulated it should be removed to reduce the risk of a chimney fire. Please refer
“MAINTENANCE AND SERVICING” section for cleaning of the unit and chimney system, and the
procedure to follow in case of a creosote chimney fire

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3. DECLARATION OF CONFORMITY
We hereby make the following declaration under our sole responsibility with regard to the appliance trademark CARIA,
models CP12, CP23, CP40, CP60, CP80, CP100, CP150 are in conformity with the requirements of the directives that;
•The material used in this appliances have been selected that safety and proper performance of these
appliances are ensured and that the materials are resistant to chemical, mechanical and thermal influences to which
the appliances will be exposed during their expected service life;
•For gas-carrying parts no soft soldered joints are applied;
•Settings that should not be altered have been sealed;
•Asbestos has not been used in the construction of the boiler;
•The components of the appliance which come into contact with food and/or water used for sanitary purposes
do not impair the quality of this food and/or water;
•All components used in the construction of the boiler are CE approved;
•The installation and user’s instructions, type plate and packaging inscriptions are translated into the official
language of the country of destination, taking into account the national installation regulation of the country
concerned;
•The boiler is manufactured in our ISO 9001-2015 registered factory.
•Please check if there is a latest version copy of the boiler and burner manual in the boiler room, if not please
leave a copy.
•Boilers must not be installed in areas where inflammable vapors and materials are likely to be present. To
avoid damage to the boilers, contamination of the combustion air by high levels of dust or halogenated hydrocarbons
(e.g. Solvents, spray can propellants, cleaning agents, adhesives, etc.) must be avoided. The humidity level must not
be too high in the pellet burning boiler rooms.
•It is recommended that you have a tested and approved fire extinguisher with the appropriate capacity on
hand in the boiler room.

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CE Konformitätserklärung
CE Declaration of Conformity
CE Déclaration de conformité
Wir
We Arikazan Makina Sanayi ve Ticaret A.S. - 06800 Ankara
Neus
Erkären in alleiniger Verantwortung, dass die Heizkessel-Reihe
Declare under our sole responsibility that the boiler series
Déclarons sous notre seule responsabilité que le serie des chaudieres
Pellet Boilers: Caria CP-12, CP-23, CP-40, CP-60, CP-80, CP-100, CP-150
conform ist mit den Anforderungen der Richtlinie
is in conformity with the requirements of the directives
est conforme aux exigences des directives
Richtlinie
Directive
Directive
Norm
Standard
Norme
Bemerkung
Remark
Remarque
2014/68/EU Pressure Equipment Directive EN 12953-1, EN 12953-2, EN
12953-3, EN 12953-4, EN
12953-5,
EN 12953-6 EN 12953-9, EN
12953-12
-
2014/35/EU Low voltage directive EN 60335-2-102
EN 60335-2-15 -
2014/30/EU Electromagnetic Compatibility EN 60730-2-5
EN 60730-2-9
EN 60730-2-6
EN 60730-2-14
-
-No part of boiler contains a material to be known as deleterious.
-The documentation (instructions for operation and installation) delivered together with the product shall
be issued in the language of destination country

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4. GUARANTEE AND SERVICE
Provided that the principles, warnings and standards set out in the operation in this manual and taking into account
the national installation regulation of the country (in the absence or of such requirements, they shall be referred to EN
norms, directives and codes) are complied with, your boiler shall be under the warranty for a period of 2 (two) years
starting from the date of dispatch (from manufacturer) against any faults of material and workmanship.
The certificate of guarantee shall be filled out by seller and the verification of installation and commissioning by a
qualified (by the seller) service technician must be filled out and forwarded to seller for warranty purposes.
Wrong installation, maintenance and use will not be covered by guarantee.
The boiler guarantee will be invalid if the boiler waterways and system water pipes are covered with debris, lime
and/or carbonate deposits from the system water and/or boiler heat exchanger parts fails because of corrosion caused
by the system water.
The minimum service life for these boilers are 10 (ten) years. The producer and the suppliers undertake to provide
service and spare parts to the boilers during said period.
The guarantee does not apply for the boiler if it is operated with wood exceeding 20% moisture content or with fuel
not prescribed by the manufacturer.
Boiler must be fired by fuels specified in this manual. Use only those fuels recommended by us - wood pellets
pursuant to EN 14961-2, Class A1+ A2 (Ø 6 mm). Only in this way low-emission, economic, and trouble-free
operation of your pellet heating system can be ensured. Non-compliance will result in voiding of the guarantee.
Exclusions
Our warranty does not cover every day wear and tear. Additionally, ARIKAZAN MAK. SAN.TIC. A.S. will not accept
liability and our warranty will be voided in the event:
§the boiler has been incorrectly installed, poorly maintained or in any way misused,
§ the control system for the boiler has in any way been interfered with,
§that waterways and system water pipes to which the boiler is connected contain debris, lime scale or
carbonate deposits from the system water,
§the heat exchanger components for the boiler fail as a consequence of corrosion caused by the system water,
§the boiler is using a non-prescribed fuel,
§Any procedure performed by other than those authorized by ARIKAZAN MAK.SAN.TIC.A.S, and any non-
compliance with these general terms & conditions and safety notices described below, shall result in refusal of any
warranty claim as well as termination of the remaining warranty period for the product.

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(1) An approved installer will be required for the installation; assembly and/or commissioning in order to
legitimately commence a valid warranty period.
a. The certificate of warranty document will be issued on commissioning from the initial start-up date.
b. The verification of installation and commissioning form must be completed by an authorized technician.
c. All documentation must be forwarded to ARIKAZAN MAK. SAN. TIC. A.S. for warranty conditions to apply.
(2) As stated on the commissioning form for the warranty, it must be ensured that the return temperature never
drops below 55°C. Fitting of a self-acting control valve is a warranty condition
(3) The periodical maintenance of the system must be performed at least once a year or no later than the
system reaching 1,500 hours of operation. Maintenance must be done by authorized technicians. If regular services
are not performed, and or cannot be proven by valid documents, repair costs will be charged, and the warranty will be
void.
(4) Incorrect installation of the system and components will not be covered by this warranty; neither will any
effected causes/effects of these failures to the boiler plant. Maintenance should be done by authorized technicians. If
installation forms and the system installed do not match in actuality, the warranty will be void.
(5) The maintenance procedures are as defined in this Manual; if these are not completed and recorded correctly
the warranty will be void.
(6) Warranty will be void if the flue design is non-compliant with EN1856.1: 2009. There must be minimum -2 pa
and maximum -8 pa vacuum in the boiler top when the system fan is not working.
(7) The warranty will be invalid if the boiler and heat exchanger surfaces are damaged and/or do not function
properly, because of corrosion by improper water properties / accumulation of debris and/or carbonate deposits in
waterways and system water pipes of the system. The requirement for system water values are defined in this
Manual.
(8) The warranty certificate will be issued on completion of the commissioning in accordance with compliance, as
per warranty details.
(9) Low quality of the fuel can damage your system and the environment as well. Use only those fuels
recommended by ARIKAZAN MAK.SAN. TIC. A.S. and Caria range of boilers are designed to burn fuel to ENplus A1
grade of 6 mm wood pellet.
(10) Fuels used outside of this range will result in termination of the warranty. It is essential to ensure that the
fuel used is approved by ARIKAZAN MAK. SAN. TIC. A.S.
(11) If Customer Service intervention is necessary as a result of failure due to poor quality fuel, the user will be
charged even if the system is within a valid warranty period. In such cases, the costs for repairing the system will be
charged to the user.
(12) Using fuel which does not comply with ARIKAZAN MAK. SAN. TIC. A. S. will render any claim under warranty
void.
(13) The electrical installation shall be compliant with local norms and/or CEC (Canadian Electrical Code) in
respect of limitation of +/- voltages. All voltages outside of these requirements where damage is caused is not
covered by this warranty.

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(14) Damaged parts and unit components must be replaced only with original replacement parts. Alternative
solutions will render this warranty void.
(15) The unnecessary calls for service for user failures such as “out of fuel” or “system is not plugged into power”
and similar “user induced problems” will be charged to the customer.
(16) For pellet burning systems, the regulations pursuant to A-Norm M 7136 (Transport and Storage Logistics)
and M 7137 (Pellet Storage Requirement) must be followed.
(17) Facilities that require a high degree of dependence on sustainable heat supply (hotels, hospitals, schools,
process heating etc.) should be equipped with dual boiler systems for backup purposes. ARIKAZAN MAK.SAN. TIC.
A.S. will not accept any claims for consequential damage based on the design of the overall system and selection of
plant.
(18) The air vents in the boiler rooms must be open at all times. This warranty will not cover damages or service
costs due to the insufficient oxygen supply to the boiler due to vents that are obstructed, covered or are not designed
adequately.
(19) If the design of the system in respect of water flow rates are not as per intended design, fitted either with or
without buffer consideration and performance, failures of the boiler are not warranted.
(20) For all boiler installations, all essential mechanical and electrical safety items must be installed to the heating
system in compliance with local regulations and standards. ARIKAZAN MAK.SAN. TIC. A.S. shall not be responsible for
any damage, loss and any undesired outcomes of such negligence. In such a case, warranty will be cancelled. The
boiler is covered by warranty for a period of 2 (two) years beginning from the date of commissioning; the steel body
of the boiler is covered by warranty for a period of 5 (five) years from the date of commissioning. The warranty
covers any faults of material and workmanship, provided that warnings, cautions, operating and maintenance
instructions as specified in this manual have been followed, taking into account applicable national installation
regulations (or in the absence of such requirements, EN norms, directives and codes).

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5. GENERAL INFORMATION
The CARIA boilers are a complete unit with, hot water boiler, pellet burner, control unit, flue gas aspirator, external
pellet hopper and pellet feed screw. Do NOT attempt to change any item.
The boilers are reverse flame, 2-pass, dry back, cylindrical shell type, hot water, pellet fired and B22 steel boilers with
automatic boiler flue gas pipe cleaning system.
Pellet burners have PID control systems, mono block box type, external pellet hopper, over feed, automatic ignition
and automatic grate ash cleaning system.
They are manufactured by an ISO 9001-2015 registered company.
Air-fuel ratio is controlled by PID systems.
The boilers have been specially designed and produced to perform efficient combustion with the specified wood pellet
fuels.
Wide water galleries and the return water connection from the back bottom side provide excellent natural circulation
and safe heat transfer.
The boilers have a low combustion chamber loading for a clean combustion with low nitrogen oxide emissions.
The cylindrical burner combustion head is manufactured from high temperature stainless steel. The burner grate is
manufactured from high temperature stainless steel; both items will withstand all normally occurring chemical,
mechanical and thermal stresses.
The quality of the material, form and dimensioning of the components ensures that the boiler and burner will operate
safely and have a long economic life.
Primary and secondary combustion air supply is separated from each other.
The burner is equipped by an automatic grate cleaning system. Automatic ash discharge and heat exchanger cleaning
systems are all included to the Caria series pellet boiler
The nameplate is positioned on the rear panel of the casing of the boiler and shows the technical information and
performance data of the appliance as required by the legislation in force.

14
6. TECHNICAL SPECIFICATION
6.1 Main Parts

15
1Touch Panel 10 Ceramic Igniter
2Safety Limit Thermostat, STB 11 Vacuum Fan
3Main Auger 12 Flue Exit
4 Burner Limit Thermostat 13 Boiler Body
5Ash Box 14 Pressure Safety Valve
6Fuel Silo Handle 15 Filling & Discharge
7Pellet Silo 16 Hot Water Outlet
8Burner 17 Return Water Inlet
9Photocell 18 Ash Discharge Motor

16
6.2 Boiler Specifications
CP-12 CP-23 CP-40 CP-60 CP-80 CP-100 CP-150
kW 12 - 3,6 23 - 6,9 40- 12 60 - 18 80- 24 100- 30 150- 45
kcal/h 10.320- 3.096 19.780 - 5.934 34.400- 10.320 51.600 - 15.480 68.800 - 20.640 86.000 -25.800 129.000 - 38.700
% 93,5 93,2 93,4 92,8 92,0 92,0 91,0
°C
°C
°C
°C
bar
-
W120 100 120 140 210 210 320
-
mm
mm 1495 1710
mm 1275
mm 1285 1295 1330 1935
mm 200-196
mm 1155 1210
lt 99 91 116 250
kg 295 315 404 625
Filling& Drain
Connections
ØD2inch
ØD3inch
H3mm 1218 1750
ØD4inch
H4mm 215
- PS500
lt 507
kg 330
Silo Dimensions W2x L2x H2mm 850x850x1433
255
1330
150-146
1355
140
444
½"
130-125
750
1695
825
1½",Male
1418
200
325
PS300
245
CabinWidth,W
BOILER TYPE
1",Male
1115
1",Male
Total Boiler Depth ±2, Lt
SILO
Net Volume
WaterInlet
Connections
½"
2",Male
2",Male
MAINDIMENSIONS
WaterContent
Cabin Depth, L
600x850x1433
EmptyWeight
Operating& Test Pressure
Fuel Container Type
Height, H
Hot Water Outlet
Connections
StackSize,
(Outer, ØD1-InnerDiameter)
RecommendedFuelTypes
Average Electricity Consumption
Electrical Connection
OPERATINGCONDITIONS
SettingRangeforOperating
Temperature
Min. Water Return Temperature
3- 4,5
230 Vac, 50 Hz
Height of Stack Connection, H
1
800
1695
700 750
TECHNICAL SPECIFICATION OF CARIA
BOILERS Unit
CAPACITY
Nominal-MinimumHeatOutput
DirectEfficiencyin Full Load
197
450
1365
1058
Safety Limit Temperature
BoilerClass CLASS 5 acc. To EN 303-5
95
80- 65
55
1395
Ø6 mm high quality pellet, EN Dın PLUS A1, A2
950x950x1633
825
1420
180-176
1420
117
520
PS800
800
1¼",Male

17
6.3 Fuel Specification
CAUTION: DO NOT USE CHEMICALS OR FLUID TO START THE FIRE
CAUTION: DO NOT BURN GARBAGE, GASOLINE, NAPHTA, ENGINE OIL OR OTHER INOPPROPRIATE
MATERIALS, BURN WOOD PELLET ONLY
CARIA boilers can be fired with high quality wood pellet; Ø6 mm x 30 mm long, with moisture level less than
10%. Never try to change fuel without qualified service technician approval.
Use only those fuels recommended by in below specifications - wood pellets pursuant to EN 14961-2, Class
A1+ A2 (Ø 6 mm) (DIN EN Plus A1-A2 quality)
Pellets should be stored in a dry and cool place to achieve good
combustion. Poor quality pellets and pellets that do not meet the above
specifications can cause damage to the boiler and the chimney.
EN – PELLET DEFINITION
Property class Unit
EN plus -A 1 E Nplus - A 2EN -B
an a l ys i s
according t o
Diameter mm 6 (± 1 ) -
Length mm 3.15
< L < 40
3
)
-
Bulk density kg/m3 • 600 EN 15103
Net calorific value MJ/kg 16.5 < Q < 19 16.3 < Q < 19 16.0 < Q < 19 EN 14918
Moisture content w-% < 10 EN 14774-1
Fines (< 3.15mm) w-% < 1 EN 15149-2
Mechanical durability w-%
• 97.5
4
)
• 96.5 EN 15210-1
Ash content
w
-
%
1)
< 0.7 ” 1.5 ” 3.0 EN 14775
Ash melting behavior (∆T) ° C • 1200 • 1100 EN 15370-1
Chlorine content w-%
1)
< 0.02 ” 0.02 ” 0.03 EN 15289
Sulfur content
w
-
%
1)
< 0.03 ” 0.04 EN 15289
Nitrogen content w-%
1)
< 0.3 ” 0.5 ” 1.0 EN 15104
Copper content mg/kg
1)
< 10 EN 15297
Chromium content mg/kg
1)
< 10 EN 15297
Arsenic content mg/kg
1)
< 1
EN 15297
Cadmium content mg/kg
1)
< 0.5 EN 15297
Mercury content mg/kg
1)
< 0.1
EN 15297
Lead content mg/kg
1)
< 10 EN 15297
Nickel content mg/kg
1)
< 10
EN 15297
Zinc content mg/kg
1)
< 100 EN 15297
1)In water-free condition (wf).
2) Diameter must be indicated.
3) Maximum 1% of the pellets longer than 40 mm, max length 45 mm.
4) If measured by the Lignotester, the threshold value is97.7 w-%.
5)The corresponding CEN standard is currently being finalized.
Table 2: Essential quality parameters and the corresponding threshold values; until the standards finally go into
effect, the respective pre-norms apply.
Diameter (mm) Ø6
Length (mm) 10-30
Humidity (%) < 10
Ash Rate (%) < 1
Involatile material (%) < 1
Lower Calorific Value (MJ/kg) > 17

18
6.4 Operating Principles
The boilers have been designed to heat hot water and must be connected to a heating plant and/or a domestic hot
water plant within the limits of its performance and output.
The boilers have a maximum outlet temperature of 90°C (set point is max. 80°C) and a maximum allowable operation
pressure of 3 bar gauge. Return water temperatures must not be lower than 55°C. If the humidity in fuel and
surrounding atmosphere is high than return water temperature must be higher in order to prevent condensation and
tar problem.
The boilers are not suitable for use as a direct water heater. Where potable or sanitary hot water is required, a
matching indirect heat exchanger must be provided in the system.
The boiler must be fired by its original burner and pellet feeding screw.
The boiler is suitable for use in an open vented or closed expansion vessel heating systems. The system must have a
matching expansion system. Make sure that the open vented expansion vessel and pipes are protected against frost.
Second pass heat transfer combustion gas pipes have turbulator to maximize heat transfer to water and to clean the
pipe inner surfaces. NEVER remove any of the turbulator, since this will cause loss of efficiency and damage to the
boiler. The installation of an automatic low temperature control valve is a requirement to prevent anti-condensation
within the boiler. The warranty is void if this is not fitted and operated at 55°C.
The user and basic operational controls allow the time and temperature settings of the boiler and plant controlled
from the boiler to be appropriately set by the client for the intended use of the building.
The designer is responsible for the auxiliary plant and equipment, and its design and selection while ensuring correct
selection of boiler plant.
6.5 Safety Systems
The following safety systems are included in the control system of the unit:
Back burn control:
ØA non-combustible drop shaft protects against back burn.
ØA temperature sensor in the drop shaft gives a reading, which shuts down and locks out the burner when the
temperature exceeds 85°C.
ØA flexible tube between the external screw and the burner screw is constructed of a special plastic material,
which melts at high temperatures and breaks the contact between the pellet feeder screw and burner.
ØAfter the flexible tube, the burner pellet screw is kept empty to avoid back burn.
ØWith a stack fan fitted, the burner boiler and burner system are under vacuum for normal working
conditions. A forced draught fan is NOT fitted for the primary air supply.
ØThe boiler will be fitted with an isolator so as to comply with BS7671 – 2008 regulations for isolation and
switching. The rotary type of isolator with a lock off facility is preferred.
ØAn on-board EMC filter is fitted on electronic control board.
ØA 2.5 or 3 bar spring type high pressure safety relief valve is fitted to the boiler body on the water side.

19
ØAn optional pressure sensor on the boiler flue gas outlet chamber monitors the system pressure on the boiler
gas side, together with the fan speed.
ØIf there is either insufficient or no combustion in the burner head, a flame detection photo resistor stops the
fuel supply.
ØIn the ignition phase, if the system cannot ignite (flame) after 15 minutes the system will shut down and the
burner will lock out. (Nonvolatile shut down). A manual reset is required to restart the system.
ØA 150 or 300 watt ignition device is fitted, having a very low surface power intensity which eliminates the
risk of overheating both the burner and the ignition device.
ØThe fuel hopper is made of non-combustible material (steel)
ØNormal use allows for a voltage variation of 230 VAC +10%, -15%. The supplied voltage must be at least
180 Vac to enable the execution of the starting cycle. If the main voltage falls below 170 Vac, the device will execute
a regulation stop. The re-execution of the starting cycle (automatically) will only be allowed when the supply voltage
rises above 180 VAC.
ØThe ambient operating temperatures for electronic items are -20°C to +60°C.
ØAutomatic restart of the burner after a power failure is only permitted when self-checking of the burner
control system has verified that all the safety systems functioning correctly.
ØIntermittent functioning: regulation and self-diagnostic stop for all control items is performed randomly every
18 to 24 hours.
ØBefore every start up, the system is purged to prevent unburned gas deposition in the burner and boiler.
ØAfter every stop request, a no flame + post-ventilation phase (post-combustion) is initiated to completely
burn the pellet residues.
ØIn the event of missing ignition (within a 15 - 30 minute safety period) the control board executes a non-
volatile blockage stop; the voltage supplies to the screw feeder and the ignition devices are shut down and the post-
ventilation phase is initiated.
ØIn the event of a flame failure occurring during normal working conditions while the appliance is under steady
state working conditions, the boiler will repeat the starting cycle (maximum of 4 repetitions); the fourth consecutive
extinction of flame will cause a blockage stop.
ØIf a parasite flame signal is present for more than 10 minutes a blockage stop will be executed.
ØUnder steady state conditions, the burner and boiler system is under defined negative pressure (vacuum) so
as to ensure that there will be no significant leakage of combustion products into the surroundings.
ØThe loss of combustion air supply will be measured immediately by the pressure sensor and the burner will
lock out.