Aristocrat USA MAV500/MKVI User manual

U.S.A. MAV500/MKVI
VIDEO GAMING MACHINE
SERVICE MANUAL 1
28-00486-00
June 2002
ARISTOCRAT TECHNOLOGIES INCORPORATED
7230 Amigo Street, McCarran Center
Las Vegas, NV 89119
TEL: [phone] ♦FAX: [phone]

Preface USA MAV500/MKVI Service Manual
ii 28-00486-00
This document contains confidential information which is proprietary to ATI. It may not be disclosed to any unauthorized parties,
and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
© Aristocrat Technologies Australia Pty Ltd 2001
The gaming machine described in this document may be covered by patents and registered designs. The information
contained in this manual is the confidential proprietary property of Aristocrat Technologies Australia Pty Limited, Australia.
Absolutely no use, dissemination or copying in any media of any portion of this material is to be made without
the prior written authorisation of Aristocrat Technologies Australia Pty Limited. All rights reserved. In the
event of publication, statutory copyright is claimed.
Aristocrat Technologies Australia Pty Limited reserves the right to change, without notice, the design or
specifications of the gaming machine covered by this document. Additional information is available from time to
time in the form of technical bulletins. New editions of this document may change its contents. This document is
not for use in countries where gaming machines are prohibited by law.
CAUTION
All functions of the machine are controlled by complex
electronics. Unqualified personnel must not interfere with any
mechanisms or controls as this may permanently damage
the machine and lead to expensive repairs or component
replacement, and will render the warranty void.
This document contains important information about the use of the
equipment and hazards involved in owning and operating the equipment to
which it relates. The equipment can be very hazardous if used other than in
accordance with this document.
You must read this document before using the equipment or opening any part
of the equipment. Ensure your staff do too.
The equipment itself is marked with important warning labels detailing
dangers.
Check for warning labels whenever opening any part of the equipment.
Read and comply with all warning labels you see when operating or
opening the equipment.
Under no circumstances remove or alter any warning label.
If you don’t follow the directions in this manual and on warning labels you
increase the risk of the following things occurring:
, including electrocution and amputation. Unless
you are a trained technician, tampering with the machine can kill you;
serious damage to the equipment;
serious damage to other equipment;
serious damage to the premises housing the equipment.
serious personal injury
Important Safety Information
Inform yourself and your staff
Be careful

USA MAV500/MKVI Service Manual Preface
28-00486-00 iii
This document contains confidential information which is proprietary to ATI. It may not be disclosed to any unauthorized parties,
and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
Aristocrat MAV Manuals
Operator Manual
Primarily intended for operators of Aristocrat
MAV Video Gaming Machines. The Operator
Manual:
• gives a general overview of the hardware and
software
• provides procedures for daily operations and
simple maintenance.
Service Manual
Primarily intended for service technicians. The
Service Manual:
• gives a general overview of the hardware and
software
• provides instructions for installation and fault
finding
• describes in detail each of the major
components of the machine.
Parts Catalogue
Primarily intended for operators and service
technicians. It enables operators and service
technicians to order machine parts. The Parts
Catalogue:
• shows an illustration of each of the components
of the machine
• links each illustration with a part number.

Preface USA MAV500/MKVI Service Manual
iv 28-00486-00
This document contains confidential information which is proprietary to ATI. It may not be disclosed to any unauthorized
parties, and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
Foreword
How To Use This Manual
Purpose of the Manual
This manual provides procedures for the operation of the gaming machine.
Machine installation, service, and repair must be carried out by licensed
technicians.
Warnings, Cautions and Notes
WARNING
A warning immediately precedes an operating
procedure or maintenance practice which, if
not correctly followed, could result in personal
injury or loss of life.
CAUTION
A caution immediately precedes an operating
procedure or maintenance practice which, if
not strictly observed, could result in damage
to or destruction of the equipment, or
corruption of the data.
Note
A note immediately precedes or follows an
operating procedure, maintenance practice or
condition which requires highlighting.

USA MAV500/MKVI Service Manual Preface
28-00486-00 v
This document contains confidential information which is proprietary to ATI. It may not be disclosed to any unauthorized
parties, and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
About Aristocrat Technologies, Inc
Aristocrat operations in 1953 in Sydney Australia and is one of the oldest and most
successful gaming machine manufacturers. Aristocrat supplies machines to every country
and region in the world where gaming machines are legal, including Austria, France,
Germany, Holland, Malaysia, China, the Philippines, Africa, Singapore, Russia, South
America, and the USA.
Aristocrat employs over 1,600 people worldwide and has the largest gaming research and
development facility in the southern hemisphere.
Offices
Corporate USA Office
Aristocrat Technologies, Inc.
7230 Amigo Street
McCarran Center
Las Vegas, Nevada 89119
[phone]
FAX [phone]
Parts Department
Aristocrat Technologies, Inc.
3300 Birtcher Drive
Las Vegas, Nevada 89118
1-800-748-4156
Major USA Offices
Aristocrat Technologies Inc. (Florida),
14411 Commerce Way, Suite 230,
Miami Lakes,
Florida 33016, USA.
Tel: [phone] Fax: [phone]
Aristocrat Technologies Inc. (Mississippi)
308 F Highway 90
Waveland, MS 39576
Tel: [phone] Fax: [phone]
Aristocrat Technologies Inc. (New Jersey)
651 South Mill Road
Absecon, NJ 08201
Tel: [phone] Fax: [phone]
Aristocrat Technologies Inc. (Michigan)
7400 West Four Road
Mesick, MI 49668
Tel: [phone] Fax: [phone]
Aristocrat Technologies Inc (Tucson, Arizona)
5431 E. Williams Blvd. Suite 151
Tucson, AZ 85711
Tel: [phone] Fax: [phone]
Aristocrat Technologies Inc. (Oregon)
5065 Mountain Crest Way South
Salem, OR 97302
Tel: [phone] Fax: [phone]
Aristocrat Technologies Inc. (Reno Nevada)
1315 Greg St. Suite 111
Sparks, NV 89431
Tel: [phone] Fax: [phone]
Hanson Distributing Co. (Minnesota)
9201 Penn Ave. Suite 31
Bloomington, MN, 55431
Tel: [phone] Fax [phone]
Vista Gaming (Colorado)
Heritage Square
18301 W. Colfax T1-B
Golden, CO 80401
Tel: [phone] Fax: [phone]
Aristocrat Technologies Inc. (California)
230 S. Spruce Ave.
S. San Francisco, CA 94080
Tel: [phone] Fax: [phone]

USA MAV500/MKVI Service Manual General Description
28-00486-00 1-1
This document contains confidential information which is proprietary to ATI. It may not be disclosed to any unauthorized parties,
and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
_____Chapter 1_____
General Description
1.1 Physical Description..................................................................... 1-3
1.2 Basic Operation ............................................................................ 1-9
1.2.1 Play Mode ....................................................................................... 1-9
1.2.2 Operator Mode.............................................................................. 1-10
1.3 Specifications.............................................................................. 1-12

General Description USA MAV500/MKVI Service Manual
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This document contains confidential information which is proprietary to ATI. It may not be disclosed to any unauthorized parties,
and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
List of Figures
Figure 1-1 Typical MAV500/MKVI Gaming Machine with Bill Acceptor - External View.......1-6
Figure 1-2 Typical MAV500/MKVI Gaming Machine with Bill Acceptor - Internal
View.........................................................................................................................1-7
Figure 1-3 Basic Game Operation in Play Mode.................................................................1-11
List of Tables
Table 1-1 Video Gaming Machine Modules ..........................................................................1-4
Table 1-2 Machine Keys........................................................................................................1-8
Table 1-3 Physical Characteristics ......................................................................................1-12
Table 1-4 Power Requirements...........................................................................................1-12
Table 1-5 Environment ........................................................................................................1-12
Table 1-6 Compliances........................................................................................................1-13

USA MAV500/MKVI Service Manual General Description
28-00486-00 1-3
This document contains confidential information which is proprietary to ATI. It may not be disclosed to any unauthorized parties,
and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
1.1 Physical Description
The Aristocrat MAV500/MKVI Video Gaming Machine is the latest model of a
range of advanced gaming machines that incorporates the following features:
• Advanced, high-performance electronics based on the Hitachi SH-4
microprocessor and NEC graphics chip,
• Advanced software enabling a wider variety of games and simpler machine
operations,
• Complete range of machine attachments enabling note and coin currency,
communication links, progressive systems, and custom options,
• Comprehensive security options,
• Modular design and construction,
• A multi-voltage power supply assembly,
• Easier servicing and maintenance,
• High resolution video displays, advanced animation and graphics, and improved
sounds and tunes,
• Variety of aesthetic cabinet types, colors, and game and score displays.
The machine is assembled from various sub-assemblies and major components
(modules) that are described in detail in other chapters of this manual.
Figure 1-1 shows a typical external view of the machine with a bill acceptor fitted
and Figure 1-2 shows an internal view.

General Description USA MAV500/MKVI Service Manual
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and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
The following table briefly identifies the various modules of the gaming machine.
Table 1-1 Video Gaming Machine Modules
Machine Module Description
Cabinet, Door and Top
Box.
The physical outer enclosure that provides for the location and mounting of
other modules.
Belly Panel Door This door is located on the main door, below the mid trim, and provides
access to the note stacker (where fitted) and main door fluorescent tube.
This door is fitted with a lock and a battery-backed security switch.
Video Monitor High-resolution nominally 640 x 480 pixels. It is actually set by the game for
improved-quality graphics. The monitor is the main medium for displaying
game operation and status to the player.
Main Board The Main printed circuit board (PCB) provides primary control of the gaming
machine. The Main Board is interfaced (via the Backplane) to all the major
components of the machine. The board receives signals from, and sends
control signals to machine components. The Main Board houses the central
processor and other logic components for game generation and video
drivers, security items, power control, memory storage, and communications.
Backplane
(may also be called
the Interface Board).
The Backplane houses an array of connectors that are used to electrically
connect (via direct mechanical coupling or through looms and ribbon cables)
the various electrical components of the machine to the Main Board.
I/O Driver Board The I/O Driver Board drives the lamps, receives inputs from the pushbuttons,
interfaces with the coin handling system, and extends communication
access.
Communication
Configuration Board
The Communication Configuration Board (CCB) 'piggy-backs' to the Main
Board. The board is used to set up the communications channels of the Main
Board (up to three) for external networks, bill acceptor and printer.
Logic Cage The logic cage consists of a secure, steel cabinet that houses the Main,
Communications Configuration, and I/O Driver PCBAs. The section of the
Interface Board that interfaces with the Main Board and the I/O Driver Board
is also located within the logic cage.
Power Supply
Assembly
The power supply assembly converts the AC mains input voltage into low
voltage DC power for the various machine modules and circuits. Power is
directed via the Interface Board to the machine components. The video
monitor receives AC power directly from the power supply assembly.
Coin Handling System The function of the coin handling system is to check the validity of coins
inserted, establish a count and pass signals to the Main Board. The coin
handling system directs coins to either the hopper, cash box, or coin tray.
The MAV500/MKVI is compatible with several different coin handling
systems.
Hopper (if used) The hopper acts as a holding unit for coins. When instructed by the main
board, the hopper returns coins to the player. For each coin ejected, the
hopper sends a signal to the Main Board. When the required number of coins
has been dispensed, the Main Board signals the hopper motor to stop.
Bill Acceptor (if used) The function of the bill acceptor is to accept valid note currency and register
the appropriate number of credits for gameplay. A note stacker is used to
store the notes.

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and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
Player Communication
(if used)
The function of player communication is to allow a player, using an
identification card, to 'log on' to a network system when playing a machine.
The network system maintains a record of player transactions, and allows
messages to be sent to individual players. The player communication
module can be attached to the side of the gaming machine or fitted in the top
box.
Mechanical Meter
Board
Electromechanical meters are used to record accounting data in a physical
format. The signals for the meters are received from the Main Board, via the
Backplane.
Ticket Printer (if used) The ticket printer is an electronic device mounted within the cabinet, it is used
for providing the player with a printed ticket for redeemable credits. The
printer, when substituted for a hopper, may also keep a second copy of all
tickets printed for additional audit information.
Communications
Interface (if used)
The function of the communications interface is to enable the machine to be
linked to a network and/or subsidiary equipment. The communications
interface may be linked to various machine modules, including security, and
transmits signals from these inputs as each one changes status.
Light Tower Multi-level light towers may be used to provide an additional level of customer
service and security.

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and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
Top Box
Top Trim
Monitor
Mid Trim
Belly Panel
Door
Jackpot and Audit
Key Switches
Main Door Lock
Coin Tray
Belly Panel
Door Lock
Tower Light
Figure 1-1 Typical MAV500/MKVI Video Gaming Machine with Bill Acceptor - External View

USA MAV500/MKVI Service Manual General Description
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and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
Keyswitch
Panel
Speaker
Outlets
Hard
Meters
Light Tower
Top Box
Art Panel
Top Trim
Panel
Provision for
Thermal Printer
Coin
Tray
Belly
Panel
Door
Belly
Panel
Door
Lock
Belly Panel
Artwork
Hopper (or printer)
Main Door
Assembly
Main Door
Lock
Mid Trim
Panel
Fluoro
Ballast Door
Security
Switch
Mains
Power
Switch
Bill
Acceptor
Logic
Cage
Reflector
Panel
Coin
Chute
Casino
Top Box
Coin
Acceptor
HOPP.CDR
Monitor
Screen
Power
Supply
(behind
Bill
Acceptor)
Door Hinge
Speaker
Door
Security
Switch
Figure 1-2 Typical MAV500/MKVI Video Gaming Machine with Bill Acceptor - Internal View
Provision for printer and/or System
Keypad, Display, Card Reader
Light Tower

General Description USA MAV500/MKVI Service Manual
1-8 28-00486-00
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and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
Machine Keys
The gaming machine requires keys for the following locks and switches to establish
effective security and correct operation. A key may only be removed from its lock or
key switch after it has been returned to the locked position. Refer to Figure 1-1 for
lock and keyswitch positions.
Table 1-2 Machine Keys
Name Function
Cabinet Door
Lock
Allows the operator to open the cabinet door.
Insert the cabinet door key and turn it 180° clockwise, then the door will
“pop” open.
Audit Key Switch Enables entry to the Operator Mode Menu (see Machine Modes).
Insert the Audit Key and turn it 180° clockwise.
Jackpot Reset
Keyswitch - also
called the Cancel
Credit Key
Switch
Allows the operator to reset the machine after a machine fault has been
corrected (see Machine Modes).
Insert the Cancel Credit key, turn it 90° clockwise then back again.
Belly Panel Door Allows the operator access to the bill acceptor note stacker and door
fluorescent tube.
Logic Cage Lock
(if fitted)
Allows the operator access to the PCB logic cage.
Insert the logic cage key and turn it 180° clockwise.
Bill Acceptor
Cage Door
Lock(s)
(optional)
Allows operator access to the bill acceptor stacker lock(s) and to
remove the stacker.
Turn keys 180° clockwise to open.
Bill Acceptor
Stacker Lock
Allows the operator to remove the notes from the stacker.
Insert the key and turn it 90° clockwise, open the door and remove the
notes.
Note: All security door locks are 5/8-inch diameter and extend into the cabinet ½-inch.
Spacers must be added if longer locks are used.

USA MAV500/MKVI Service Manual General Description
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and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
1.2 Basic Operation
The gaming machine functions are controlled by an advanced software and hardware
platform that gives operators greater control over machine functions, easier
maintenance, and simplified machine setup. New games developed with the software
provide higher quality graphics, new sounds, and a wider variety of features.
The machine has two major modes of operation: Play mode and Operator mode.
The machine is in Play Mode when the cabinet door is closed and locked, the Audit
key switch is in the OFF position and there are no fault or lock-up conditions.
The machine is in Operator Mode when the Audit key switch is in the ON position.
The operator mode provides a range of operational procedures, data displays, and
specific machine functions, all of which are fully controlled by the Operator Mode
Menu system and the on-screen guidance. The functions of the operator mode are
explained in detail in the chapter Machine Modes.
When the machine is in operator mode, normal game operation is not possible.
However, demonstration mode and combination test mode enable gameplay without
using currency.
1.2.1 Play Mode
When in Play Mode, the machine:
• operates security and audit features,
• runs self-checking and testing continuously,
• permits game play,
• monitors and records game activities continuously,
• displays comments and guidance for players, operators and technicians.
Basic machine operation in Play Mode is shown in Figure 1.3. Depending on the
machine configuration, credits may be registered by inserting coins, tokens, bank
notes (bills), coupons, or by using a cashless system. With a cashless system, credits
are transferred to and from the machine through either a computer link or a smart
card. The machine has security features for screening the currency tendered to
ensure that only valid currency is accepted.

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If the machine accepts the currency, the playbuttons on the mid-trim become active
and flash. The player may then insert more currency, play a game by pressing one of
the flashing playbuttons, or have the machine return the current credit total by
pressing the CASHOUT pushbutton.
1. Pressing one of the pushbuttons from the lower row to select the number of
credits to be wagered on each line, and then
2. Pressing one of the pushbuttons from the upper row to select the number of lines
to be played.
The BET meter on the display screen shows the credits wagered.
Once the player starts a game by pressing one of the active playbuttons, the machine
runs the game sequence and displays the outcome on the screen. If the result is a
winning combination, the player may gamble the win (if the gamble feature is
available); otherwise, the machine increments the credits won. If the result is not a
winning combination, the player may continue play provided there are credits
remaining.
The machine is equipped with electronic audit meters which continuously monitor
and record credit movement and game activity. Electromechanical meters are also
fitted. The electronic meters are accessed through the Operator Mode. The
information in these meters is used for audit calculations and security purposes.
If the machine encounters an abnormal condition, it alerts the operator by
automatically entering Machine Lockup. In lockup, game is disabled to prevent any
further player interaction and guidance information is displayed in the game message
area. Examining the Current Lockup screen, which is accessed from the Operator
Mode Menu, can identify the lockup condition.
1.2.2 Operator Mode
Within Operator Mode (Audit Key ON), the following options are available:
• Machine Identification
• Accounting Information
• Diagnostic Information
• Test Diagnostic Mode
• Operator Setup/Selections
• Miscellaneous
• Current Lockup
In Operator Mode, the electronic audit meters and the electromechanical meters (if
fitted) do not function. Menu selections may be used to review the machine details,
select new configurations, and carry out machine tests. Refer to the Machine Modes
chapter for detailed information.

USA MAV500/MKVI Service Manual General Description
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Coin/Token Bank Note
Machine Checks
Currency Validity
Invalid Currency
Returned To Player
AUDIT
DATA
ADD
WIN
PLAYER INSERTS CREDITS
X0004B.CDR
Player Presses
Selected Pushbutton
Machine
Registers Credits
REJECT
ACCEPT
COMMS
INTERFACE
AUDIT
DATA
COLLECT
Credits are Paid
to Player
Machine Displays
Game Outcome
Win Credits
To Be Added
NO
WIN
Remaining
Credit
YES
NO
WIN
CENTRAL
PROCESSOR
CONTROL
INFORMATION
A
UDIT DATA
PLAY
Figure 1-3 Basic Game Operation in Play Mode

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1.3 Specifications
Table 1-3 Physical Characteristics
Dimensions (Typical)
Hei
g
ht of cabinet with Casino/Round to
p
box 52-1/4 inches
Hei
g
ht of cabinet with cho
p
to
p
box 43 inches
Hei
g
ht of low bo
y
cabinet 35-1/4 inches
Width 21-1/4 inches
De
p
th 22-3/4 inches
Recommended minimum clearance between machines 6-1/4 inches
Wei
g
ht
(
T
yp
ical
)
With casino to
p
box and bill acce
p
tor a
pp
rox. 225 lbs.
Table 1-4 Power Requirements
The voltage selector switch on the power supply assembly may be set for a mains voltage of
either 110/120 V or 220/230/240 V.
Nominal Mains In
p
ut Volta
g
e120 V 240 V
Minimum 99 V AC 198 V AC
Maximum 132 V AC 264 V AC
Fre
q
uenc
y
60 Hz 50 Hz
Mains In
p
ut Current
Gamin
g
Machine Idle 0.7
A
0.4
A
Gamin
g
Machine Maximum 3.8
A
1.8
A
Gaming Machine Maximum plus Convenience Load
Maximum
6.6 A 4.8 A
Power Consumption at Nominal Voltage
Gamin
g
Machine Idle 84 W 96 W
Gamin
g
Machine Maximum 456 W 432 W
Gaming Machine Maximum plus Convenience Load
Maximum
840 W 1152 W
Gaming Machine Typical Power Consumption 430 W 480 W
Table 1-5 Environment
Operating Storage
Minimum Temperature 32° F (0° C) -4° F (-20° C)
Maximum Temperature 122° F (50° C) 176° F (80° C)
Relative Humidity 0 - 80% non-condensing 0 - 95% non-condensing

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Table 1-6 Compliances
Compliances
Explanation
UL22
(
Pendin
g)
Standard for Safet
y
Amusement and Gamin
g
Conditions
FCC-CFR47-Pt15 Radiated EMI for ITE standard
AS1099 (Pending) Environmental testing for electro-technology over a specified
temperature and humidity range

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Notes

USA MAV500/MKVI Service Manual Installation
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and it may not be copied. All rights reserved. © Copyright (ATI) Aristocrat Technologies, Inc. 2002.
________Chapter 2________
Installation
2.1 Pre-Installation Requirements ..................................................... 2-2
2.2 Inspection on Delivery.................................................................. 2-6
2.3 Installation Procedure ......................................................................6
2.3.1 Mounting .................................................................................. 2-6
2.3.2 Pre-start Connections, Checks and Power Up......................... 2-7
2.3.3 Commissioning the Machine .................................................... 2-9