Asko W6oo-series User manual

1

W6OOW6OO

W6OO--

--

-SERIES WSERIES W

SERIES WSERIES W

SERIES WASHERSASHERS

ASHERSASHERS

ASHERS

SERVICE MANUALSERVICE MANUAL

SERVICE MANUAL

ASKO

CONTENTSCONTENTS

CONTENTS

Introduction and Safety RegulationsIntroduction and Safety Regulations

Introduction and Safety Regulations................

................

........ 22

22

2

InstallationInstallation

Installation..................................................................................................................

..................................................................................................................

......................................................... 33

33

3

Motor OperationsMotor Operations

Motor Operations..........................................................................................

..........................................................................................

............................................. 77

77

7

WW

Washer Featuresasher Features

asher Featuresasher Features

asher Features ..............................................................................................

..............................................................................................

............................................... 99

99

9

FF

Fault Tault T

ault Tault T

ault Tracingracing

racingracing

racing..........................................................................................................

..........................................................................................................

.....................................................1010

1010

10

Common Laundry ProblemsCommon Laundry Problems

Common Laundry Problems..................................................

..................................................

.........................1212

1212

12

Components and Measurement VComponents and Measurement V

Components and Measurement Valuesalues

aluesalues

alues....

....

..1313

1313

13

TT

Test Pest P

est Pest P

est Programs and Frograms and F

rograms and Frograms and F

rograms and Fault Indicationsault Indications

ault Indicationsault Indications

ault Indications............

............

......1515

1515

15

Consumption VConsumption V

Consumption Valuesalues

aluesalues

alues..............................................................................

..............................................................................

.......................................1717

1717

17

TT

Toolsools

oolsools

ools..........................................................................................................................................

..........................................................................................................................................

.....................................................................1818

1818

18

Service InformationService Information

Service Information..............................................................................

..............................................................................

.......................................2020

2020

20

IndexIndex

Index........................................................................................................................................

........................................................................................................................................

....................................................................6464

6464

64

2

INTRODUCTIONINTRODUCTION

INTRODUCTION

You have in your hand the ASKO Service Manual

for our new generation of washing machines that

are friendly to the environment in both their

manufactureandtheiruse.

Thisnewgenerationofwashingmachineshasbeen

designedforeaseofservicing.Bythiswemeanthat

it’sa simplejob,forexample, toreplace adamaged

side panel. That’s why we’ve changed the design

fromaone-piece casingtoasplitcasing.

Tosecureparts,wehavereplacedmanyofthescrews

byplasticsnapfasteners.Wehavealsodesignedthe

machinessothatyoucanperformasmuchservicing

aspossiblefromthefront,allforsimplifyingservice.

We havealso integratedservice aids,such ashooks

tohangpartson,i.e.,theglassdoor,sothatyoucan

usebothhandsforinstallation.

WehopethisServiceManualwillbeapositivetool

in your daily work. If you have any questions

concerningservicingASKOproducts,tocontactthe

ASKO Advisory Center at:

1161ExecutiveDriveWest

Richardson,Texas 75081

972-238-0846

THE DIFFERENT MODELSTHE DIFFERENT MODELS

THE DIFFERENT MODELS

ThetablebelowshowstheModelnumbersandthe

correlatingmodeltype:

Model Type

W600 WM 33 (600–1000 rpm)

W620 WM 44 (600–1200 rpm)

W640 WM 55 (600–1400 rpm)

W660 WM 55 (600–1600 rpm)

W600 and W620 are mechanical, programmer-

controlledwashingmachines.W640andW660are

electronically-controlledwashingmachines.

The W620 has a five-hour delay start feature.The

W640 and W660 can be set to delay starting the

washingprogramforupto12hours.OntheW640

and W660 you can choose from eleven different

languagesonthedisplay,andyoucanprogramthem

todisplaythetemperatureinCelsiusorFahrenheit.

NOTE:

It is important that you put the Model Number on

all NARDA claim forms to expedite your payment.

INTRODUCTION AND SAFETY REGULATIONS

SAFETY REGULASAFETY REGULA

SAFETY REGULATIONSTIONS

TIONSTIONS

TIONS

GENERALGENERAL

GENERAL

Theelectricalandplumbinginstallationsshouldbe

carried out by a qualified electrician and plumber.

Be sure to follow all/any Federal, State, County,

Cityor Local codesin your area.

WARNINGWARNING

WARNING

Alwaysswitchoffthemain electricalpowersupply

when dismantling and assembling the washing

machine.

WARNINGWARNING

WARNING

Always use a grounded EMC wristband when

workingwith electricalcomponents,suchaspanel

and program control printed circuit boards.

TRANSPORT/WINTER STORAGETRANSPORT/WINTER STORAGE

TRANSPORT/WINTER STORAGE

Ifthemachineistobetransportedorstoredforthe

winter in unheated premises, empty the pin trap

and drain pump of water. (See "Cleaning and

Maintenance"onpage55.)

DISPOSALDISPOSAL

DISPOSAL

When the machine comes to end of its useful life

and is to be scrapped, it must be immediately

renderedunusable.

The machine is manufactured and labelled for

recycling.Contactyourlocalrefugeauthoritytofind

out how the machine should be scrapped and

recycled properly.This number is normally found

in the “City of” numbers provided in your

telephonebook.

WARNINGWARNING

WARNING

To prevent children from being accidentally

locked in the tub, the locking washer door must

be removed when discarding the washer.

3

SHIPPING SUPPORTSSHIPPING SUPPORTS

SHIPPING SUPPORTS

The machine is transported with three shipping

supports,asillustratedtotheright.Thesesupports

holdthetubinplaceduringshipment. Whenyou

unpack the machine, you must remove these

supportsbefore yourun thewasher.

WARNINGWARNING

WARNING

Failure to remove the shipping supports before

you run the washer could damage the unit.

INSTALLATION

Read these instructions carefully and completely

before you install the machine. The installation

should be carried out by a qualified person who is

familiar with all local codes and ordinances for

electricalandplumbingconnections.

NOTE:NOTE:

NOTE:

Cosmeticdamage must be reported to yourdealer

within five days from the date of purchase. After

unpacking the washer, thoroughly check the unit

for cosmetic damage.

SPECIFICASPECIFICA

SPECIFICATIONSTIONS

TIONSTIONS

TIONS

Height 33-1/2”–34-1/2 (850–876 mm)

Width 23-7/16” (595 mm)

Depth W640/W660: 23-7/16"(595 mm)

W600/W620: 24-7/16”(620 mm)

Withdooropen:

W640/W660: 36-3/8" (923 mm)

W600/W620: 42-3/8”(1075mm)

Weight 167 lbs. (73 kg)

Ratedload Seedataplate

Supplyvoltage Single-phase 208–240 V, 60 Hz

Heatingelement 2000 W

Fuses(2) 15 Ainline

DrumandBarrel Stainlesssteel

Outercasing Stove-enamelledhot-dipped

galvanizedsteel

Mounting Fouradjustablerubber-covered

feet

Inletsupplyhose 5 ft. (1.5 m) PEXtubing with

brassferrules

Supplypressure 15–142 PSI

Outlethose 5.5 ft. (1.7 m) polypropylene hose,

3/4”ID

Power cordsupplied 220V, 20A

You must remove the

shipping supports

before you install the

washer.

WARNINGWARNING

WARNING

Be careful of sharp edges.

To remove the shipping supports, follow the

instructionsbelow:

1. Unscrewthe5/8”(13

mm) bolts holding

the supports in place

andremovethebolts.

2. Pushtherubberspacer

up then pull it out of

the slot.

3. Rotate the spacer so that the

extruded end points toward

themachine. Insertitintothe

slot and push down to lock it

intoposition.

4. Repeat procedures 1, 2, and 3 for the two

remainingshippingsupports.

REMOVING THE SHIPPING SUPPORTSREMOVING THE SHIPPING SUPPORTS

REMOVING THE SHIPPING SUPPORTS

Beforethemachinecanbeused,thethreeshipping

supports must be removed. Each support consists

of a bolt, a screw, a washer and a shipping sleeve.

The sleeves are used after the supports have been

removed, to plug the holes in the transport beam.

IMPORTIMPORT

IMPORTANTANT

ANTANT

ANT

Keep the screws and washers in a safe place in

casethemachinehastobe transported again later

on.

4

WAWA

WATER CONNECTIONTER CONNECTION

TER CONNECTIONTER CONNECTION

TER CONNECTION

Because ASKO washers have their own heating

element, you only need to have a cold water inlet.

Themachineisplumbedwiththeconnectionhose

thatcomeswithit.Thewaterpressureshouldbein

the range of 15–146 PSI.

WARNINGWARNING

WARNING

Do not plumb to hot water because all rinses will

then be hot and wrinkling will occur.

Thewatersupplymusthaveashut-offvalve.Ifthe

pipingisnew,thelineshouldbeflushedthoroughly

toremoveanyforeignparticlesthatmightclogthe

strainerinthewaterinletvalve.

Fill hose: 3/4” garden hose

Machine Connection: 3/4” metric thread

Length: 5 ft. (1.5 m)

NOTE:

The metric end attaches to the washer.

Cold water

supply

Tap

ASKOwasherscanbe installedeitherfreestanding,

built in, or with an ASKO dryer stacked on top of

it.

AA

A. F. F

. F. F

. Freestanding Installationreestanding Installation

reestanding Installationreestanding Installation

reestanding Installation

Thewashingmachinecanbelocatedasafreestanding

unit. It is essential that the machine is leveled and

thelocknutsaretighttopreventexcessivevibration

during the spin cycles. Also be sure to leave a

minimumof1/2”(12.5mm)ofspacebetweenthe

washerandthedryer.

When installing the unit next to a wall, be sure to

leaveatleast 1/2”(12.5 mm) ofspace between the

unit and the wall. Never push the washer flush

againstthewallbecauseitmaydamagethemachine

casingor thewall.

Built-in InstallationBuilt-in Installation

Built-in Installation

ASKOwasherscanbeinstalledbeneathacabinetor

worktop with a minimum height of 34”(863.6

mm).Theremustbeagapofatleast1/4”(.64mm)

allaroundthemachine,includingbetweentherear

edge of the machine top panel and the back wall.

Theopeningwidthmustbeatleast24”(600mm).

Spacemustalsobeavailableforthe inletanddrain

hoses.Seethediagrambelowformeasurementsand

positions.

If the drain outlet is higher than 24”, you

will need to recess the connections.

ADJUSTING THE FEETADJUSTING THE FEET

ADJUSTING THE FEET

It is important that the machine is level so it won’t

vibrateexcessivelyduringthespinningcycles.Each

foot on the washer is adjustable, so you can level

thewasheronanysurface.Onceitislevel,securely

tightenthelocknutsonthefeettopreventexcessive

vibrationduringthespincycles.

INSTALLATION

WARNINGWARNING

WARNING

ASKO washers should never be stacked on a

counter or a dryer. You can, however, stack an

ASKO dryer on an ASKO washer. Refer to page

6 for instructions on how to do this.

5/8”nut

(16 mm)

47 1/2”

5

INSTALLATION

GROUNDING INSTRUCTIONS

Thisappliancemustbegrounded.Intheevent

ofmalfunction orbreakdown, grounding will

reducetheriskofelectricshockbyprovidinga

pathofleastresistanceforelectriccurrent.This

appliance is equipped with a cord having an

equipment-grounding conductor and a

groundingplug.Theplugmustbepluggedinto

anappropriateoutletthatisproperlyinstalled

andgroundedinaccordancewithalllocalcodes

andordinances.

WARNING! Improper connection of the

equipment-grounding conductor can result

in a risk of electric shock. Check with a

qualified electrician or serviceman if you are

in doubt as to whether the appliance is

properly grounded.

Do not modify the plug provided with the

appliance. If it will not fit the outlet, have a

properoutletinstalledbyaqualifiedelectrician.

DRAIN CONNECTIONDRAIN CONNECTION

DRAIN CONNECTION

Themachineissupplied withtheoutlethosealready

attached.Thehoseshouldbeextendedoverasuitable

sinkedgeordrainpipeataminimumheightof24”to

a maximum height of 60”(610 mm to 1524 mm)

above the floor. (The lower height is preferable.)

Make sure that the hose is not kinked.

Drainhose: 3/4”(18.9 mm) ID

5.5 feet (1.7 m) long

Shouldyourequireanextensionforthedrainline,

the coupling must not be less than 1/2”ID. The

stand pipe for the drain should be 1-1/2”or larger

toprevent avacuum fromoccurring.

ELECTRICAL INSTELECTRICAL INST

ELECTRICAL INSTALLAALLA

ALLAALLA

ALLATIONTION

TIONTION

TION

The electrical installation must be carried out by a

qualifiedelectrician.Themachineisdeliveredready-

fitted with a 220V, 20A plug and is intended for

connection to an ASKO Dryer, which is equipped

withamatchingreceptacle.Theplugsuppliedwith

thewasher can only beused with anASKODryer.

Ifthewasherisusedseparatelyorwithanotherdryer,

itmust be ona separate220V,60Hz single-phase

circuit.

Ifthemachineistobeusedinawetarea,thesupply

mustbeprotectedbyaresidualcurrentdevice.

Assupplied: 208–230 V, 60 Hz

220V, 20A cord

2000Wheatingelement

6

STST

STACKED INSTACKED INST

ACKED INSTACKED INST

ACKED INSTALLAALLA

ALLAALLA

ALLATIONTION

TIONTION

TION

ASKO dryers can be mounted on top of any

matchingASKOwasher.Mountsaresuppliedwith

themachine.

Two metal brackets for

securing the dryer to

the washer Two plastic cups to

secure the dryer legs.

Toinstallthedryerontopofthewasher,followthe

steps below:

1. Remove the two outside screws (20 torx) from

the back of the washer and use them to secure

themetalbrackets,asillustrated.

IMPORTANT

Don’t forget the lock washers.

2. To ensure the dryer is correctly positioned on

top of the washer, align the plastic cups with

the front top edge of the washer.

To position the plastic cups, break off the left

tab (A) on the cup to be placed on the right

side of the washer and break off the right tab

(B) on the cup to be placed on the left side of

thewasher.

3. Remove the protective

paper from the self-

adhesivesurfacebeneath

the cups. Being careful

notto pressthe adhesive

surfaceagainstthetopof

thewashingmachine,use

4. Once the cups are in place, break off the

remaining plastic tabs on the outside edge and

front of the cup.

5. Lift the dryer into

position. Raising the

front edge, push the

dryerbackwardsuntilit

engages with the

bracketsonthebackof

thewasher.

6. Carefully lower the

front of the dryer,

making sure the feet

fit into the plastic

cups.

Tumble dryer

Washer

Stacked InstallationStacked Installation

Stacked Installation

WARNING!WARNING!

WARNING!

Never stack a washer on top of a dryer!

Total height 67”.

Adjustable to 69”.

Plastic cups

INSTALLATION

Washer

back

Metal brackets

thetabstopositionthecups(asillustrated)then

pressthemfirmly into place.

7

WASH PROGRAM ACTIONWASH PROGRAM ACTION

WASH PROGRAM ACTION

Theparagraphsbelowexplainthemotoroperations

forthe various washprograms.

PresoakPresoak

Presoak

Notubaction whilefilling.Afterfilling, clockwise

3 seconds on, 27 seconds off, counterclockwise 3

secondson,27secondsoff.Then10minutesofno

tubaction.

PrewashPrewash

Prewash

Clockwise 9 seconds on, 6 seconds off,

counterclockwise 9 seconds on, 6 seconds off, and

so on.

Normal washNormal wash

Normal wash

Clockwise 12 seconds on, 3 seconds off,

counterclockwise12secondson,3secondsoff,and

so on.

Synthetic washSynthetic wash

Synthetic wash

Clockwise 3 seconds on, 27 seconds off,

counterclockwise3secondson,27secondsoff,and

so on.

WW

Wool/Hand washool/Hand wash

ool/Hand washool/Hand wash

ool/Hand wash

Clockwise 3 seconds on, 57 seconds off,

counterclockwise3secondson,57secondsoff,and

so on.

Fluff (at end of program)Fluff (at end of program)

Fluff (at end of program)

Clockwise 12 seconds on, 3 seconds off,

counterclockwise12secondson,3secondsoff,and

so on.

WW

Washing cycleashing cycle

ashing cycleashing cycle

ashing cycle

40 ± 1 rpm Presoak, prewash.

49 ± 1 rpm Main wash, rinses.

SPIN SPEEDSSPIN SPEEDS

SPIN SPEEDS

W600: 800 or 1000 rpm

W620: 600–1200 rpm *

W640: 600–1400 rpm *

W660: 600–1600 rpm *

*Selectablein 100 rpmsteps.

OUTOUT

OUT--

--

-OF-BALANCE CHECKOF-BALANCE CHECK

OF-BALANCE CHECKOF-BALANCE CHECK

OF-BALANCE CHECK

Therearetwospinsequences,longandshort.Bothconsist

ofapreliminaryspin,thewashingcycleandamainspin.

Before the preliminary spin, the machine runs a

separatingcycleat100rpmandmeasuresthedrum

speed on the way up and down. This checks for

out-of-balance.Duringthiscyclethetubmaymake

violent movements although there is nothing

wrong.

There are three different limit values for out-of-

balancethatpermitdifferentspindryingspeeds.

Limit value 1: 1300 –1600 rpm

Limit value 2: 1000 –1299 rpm

Limit value 3: –999 rpm

Preliminary spin (long and short)Preliminary spin (long and short)

Preliminary spin (long and short)

A preliminary spin dry is performed so that the

machinewillhaveasmootherstartforitsmainspin

dry cycle. It does this by removing over half the

weight in water by spinning at 900 rpm for

approximately one to two seconds.

A maximum of ten restarts are made at limit value

3toreach500rpm.Iftheout-of-balanceisstilltoo

greatinthefinal(tenth)attempt,theprogramwill

continuewithoutthepreliminaryspinormainspin

drycycles.Thisisindicatedonthedisplayafterthe

programhasfinished.

Selected spin speed 1300–1600 (long andSelected spin speed 1300–1600 (long and

Selected spin speed 1300–1600 (long and

short)short)

short)

Amaximumoffiverestartsatlimitvalue1aremade

totryto achievetheselected spindryingspeed.

Iftheout-of-balanceistoogreat,amaximumofthree

restartswill be madeat limit value2 to tryto achieve

1200 rpm. If limit value 1 is achieved during any of

thesethreerestarts,theselectedspinspeedwillberun.

If the out-of-balance is still too great, a maximum

of two restarts at limit value 3 will be made to try

to reach 900 rpm. If limit value 2 or limit value 1

isachievedduringeitherofthesetworestarts,1200

rpmorthe selected spin speedwill be run.

If the out-of-balance is still too great in the final

(tenth)attempt,theprogramwillcontinuewithout

spin drying. This is indicated on the display after

theprogramhasfinished.

Selected spin speed 1000–1300 rpm (longSelected spin speed 1000–1300 rpm (long

Selected spin speed 1000–1300 rpm (long

and short)and short)

and short)

A maximum of eight restarts at limit value 2 are

madetotrytoreachtheselectedspindryingspeed.

If the out-of-balance is too great, a maximum of

two restarts will be made at limit value 3 to try to

achieve900rpm.Iflimitvalue2isachievedduring

eitheroftheserestarts,theselectedspindryingspeed

will run.

MOTOR OPERATIONS

8

MOTOR OPERATIONS AND THE GLASS DOOR

If the out-of-balance is still too great in the final

(tenth)attempt,theprogramwillcontinuewithout

spindrying.

Selected spin speed 600–900 rpm (longSelected spin speed 600–900 rpm (long

Selected spin speed 600–900 rpm (long

and short)and short)

and short)

Amaximumoftenrestartsatlimitvalue3aremade

totryto reachtheselected spindryingspeed.

If the out-of-balance is still too great in the final

(tenth)attempt,theprogramwillcontinuewithout

spin drying. This is indicated on the display after

theprogramhasfinished.

Should clothes or other items come out of the

washer not spun properly, check the following:

Size of load. It’s hard to balance loads if only one

item or a few small items are in the drum.

Throwrugs arealsohard tobalance.

Mixing different materials, such as lightweight

permanent press items with terry cloth, towels, or

denimjeans.

Restart point after interrupted startRestart point after interrupted start

Restart point after interrupted start

attemptattempt

attempt

Ifastarthasbeeninterruptedduetoexcessiveout-

of-balance, the motor runs for one cycle

counterclockwise, and then another attempt is

made.

DRAIN PUMP OPERADRAIN PUMP OPERA

DRAIN PUMP OPERATIONTION

TIONTION

TION

During long spin dryDuring long spin dry

During long spin dry

The drain pump runs continuously for the first 6

minutes and then 50 seconds off, 10 seconds on,

50 seconds off, and so on for the remainder of the

respective cycle. If a restart takes place due to

excessiveout-of-balance,thedrainpumpoperating

time is reset to zero.

During short spin dryDuring short spin dry

During short spin dry

The drain pump runs continuously for the whole

cycle.

OPENING THE GLASS DOOROPENING THE GLASS DOOR

OPENING THE GLASS DOOR

To open the glass door on an ASKO washer, the

power must be on and you must press the Door

Open button ( ). There will be a few seconds

delaybefore the dooropens.

W600 andW620: On these models the Program

Control knob must be at the end of a program (at

the 12:00 or zero position) to open the glass door.

Ifyouneedtostoporinterruptaprogramafteryou

startthemachine,turntheProgramControlknob

to 10 (Drain). Any water in the machine will be

pumpedoutandyoucanthenpresstheDoorOpen

button( )toopenthedoor.Torestartthewasher,

close the door and turn the controls to the desired

settings.

W640 and W660: On these models, if you need

toopentheglassdoorduringawashorrinsecycle,

press and hold the Door Open button ( ) for

three seconds. The machine will stop and

automatically drain enough water so the door can

be opened safely. The program will resume when

youclosethedoor. Theinletvalvewillcomeon to

ensuretheproperwaterlevel.

In case of mechanical failure, you can use the

Emergency Door Opener located by the drain

pump. (See page 10.)To use the Emergency Door

Opener,removethescrewholdingthecordhandle

(loop) and pull the cord down.

9

WASHER FEATURES

Detergent

drawer

Control

panel

Outer door

(W620 and W660)

Lower

cover

Front

cover

plate

Top

Cover

Side

panel

FRONT VIEWFRONT VIEW

FRONT VIEW

Drain pump

cover (closed)

Front

panel

Glass

door

Emergency

drain hose

Emergency

door

opener

trap

Drain pump

cover (open)

20 torx screw

securing door

opener

REAR VIEWREAR VIEW

REAR VIEW

Cold

water

supply

Tap

Drain

hose

Electrical

cord

Rear

Panel

Top

Cover

Fuses

PEX fill line

Shipping

Supports (3)

10

FAULT TRACING

The machine will not start.The machine will not start.

The machine will not start.

1. Checkthehousebreakerswitch/fuses.

2. Checkthattheglass dooris closedsecurely.

3. Make sure the power switch is turned on and

theindicator lamp islit.

4. Ifthepowerswitchisonandtheindicatorlamp

is not lit, there is no power supply. Make sure

themachineisproperlypluggedintotheelectrical

outlet at the wall or on the back of the dryer.

5. If washer power cord is plugged into the back

ofthedryer,turnthepowertothedryeronand

see if the indicator light is lit. If it is not lit,

unplug the dryer power cord and replace it

firmlyinto thewall receptacle.

6. W620: Check that the Delay Start button is

notpressedin.

W640 and W660: Check that the Delay Start

symbol ( ) is not shown on the display.

The machine will not work.The machine will not work.

The machine will not work.

1. Checkthe main powerswitch.

2. Checkthe door switch.

3. Measure the voltage between PF1 and PF3

(W600/W620) also between E1-1 and E1-2

(W640/W660).The value should be the same

asthemainpowersupplyvoltage(208–230V).

(Seepage 13 for values.)

4. Check the machine and house fuses. If it’s

necessary to change the fuses, investigate why

they have blown.

The washer door is difficult to close orThe washer door is difficult to close or

The washer door is difficult to close or

will not close.will not close.

will not close.

1. Make sure nothing is caught in the door, such

asapronstrings,shoelaces,etc.

2. Make sure the power to the machine is on.

3. Checkthat the doorseal fits securely.

4. Checkthe door switch. (Seepage 14.)

The washer door leaks.The washer door leaks.

The washer door leaks.

1. Check that the door seal is in good condition

andfitssecurely.

2. Make sure nothing is caught in the door, such

asapronstrings,shoelaces,etc.

The washer door will not open.The washer door will not open.

The washer door will not open.

1. Make sure the power to the machine is on.

2. Be sure the washer is not still in a cycle.

3. W600/W620:MakesuretheProgramControl

knob is in the proper position (at a red mark).

4. MakesuretheDoorOpenbuttonwaspressed.

5. Checkthemachineandhousefuses.

6. Check the door lock. (See page 14.)

7. Ifthereisnowaterinthemachineandthedoor

won’t open in the normal manner, you should

be able to open it manually, as follows:

a. Make sure the power is turned off.

b. Usingaflatheadscrewdriver,gentlypryopen

thedrain pumpcover.

c. Empty out any water that may be in the

machine by disconnecting the drain hose

from the door pin (A).

IMPORTIMPORT

IMPORTANTANT

ANTANT

ANT

If there is still water in the drum, make sure you

have a large container ready to catch the water.

d. Unscrew the emergency

door opener handle (B)

andpullitout(C)toopen

thedoor.

e. Replace the emergency

dooropenerhandle.

TT

Temperature and speed cannot be select-emperature and speed cannot be select-

emperature and speed cannot be select-emperature and speed cannot be select-

emperature and speed cannot be select-

ed (W600 and W620).ed (W600 and W620).

ed (W600 and W620).

1. Check the selector knobs. (See the schematic

diagramstofindthemeasuringpoints.)

The machine does not perform washingThe machine does not perform washing

The machine does not perform washing

rotation or does not reverse the direc-rotation or does not reverse the direc-

rotation or does not reverse the direc-

tion of washing rotation.tion of washing rotation.

tion of washing rotation.

1. Checkthat thedrivebelt issecure.

2. Check the programmer (W600/W620) or the

motor control board (W640/W660). (See the

schematicdiagramsformeasuringpoints.)

3. Check the motor. (See page 13.)

4. Checkthe levelswitch. (See page13.)

The washer doesn’t spin dry (W640/W660).The washer doesn’t spin dry (W640/W660).

The washer doesn’t spin dry (W640/W660).

If “0000”is flashing in the top right corner of the

display,themachinedidnotspin.Themachinehas

abuilt-inout-of-balancesensorthatwillreducethe

spin drying speed or stop spin drying altogether if

theloadis toounbalanced.

1. Openthewasherandredistributethelaundry.

2. RunaSpinprogramtocheckthattheproblem

hasbeensolved.

A B

C

11

FAULT TRACING

The drum turns slowly during washingThe drum turns slowly during washing

The drum turns slowly during washing

rotation.rotation.

rotation.

1. Check that the drive belt is tight and that the

adjustment screw for motor suspension is

screwedtight.

The washer does not emptyThe washer does not empty

The washer does not empty.....

1. Besurethedrainhoseisnotblockedorkinked.

2. Checkthe drainpumpandpintrap.

3. Checkthe levelswitch. (See page13.)

4. Check the programmer (W600/W620) or the

motor control board (W640/W660). (See the

schematicdiagramsformeasuringpoints.)

Metallic sounds are heard from the rearMetallic sounds are heard from the rear

Metallic sounds are heard from the rear

of the machine.of the machine.

of the machine.

1. This could be the brushes in the main motor.

Removetherearcoverplateandinvestigatethe

cause.

The programmer does not work (W600The programmer does not work (W600

The programmer does not work (W600

and W620).and W620).

and W620).

1. Make sure the power to the machine is on.

2. Checkthefuses.

3. Checkthattheprogrammer motorruns.

The machine does not fill with waterThe machine does not fill with water

The machine does not fill with water.....

1. Make sure the power to the machine is on.

2. Checkthat thewater valve isopen.

3. BesuretheDelayStarthasnotbeenengaged.

4. Checkforerrormessages(W640/W660).

5. Measure the voltage at the inlet valve and the

outputs from the program control board. (See

page14.)

6. The maximum fill time is five minutes. If the

unithasn’tfilledinfiveminutes,W600/W620

will advance to “C”on the Program Control

knob. W640/W660 will display an error

message.

7. Checkthelevelswitchanditshose.(Seepage13.)

8. Checkthelevelsensor.(Seepage 13.)

The machine continues to fill up withThe machine continues to fill up with

The machine continues to fill up with

water and the program stands still.water and the program stands still.

water and the program stands still.

1. Switch off the power to the machine. If the

washer still continues to fill, the valve is stuck.

In this case, turn the water off immediately.

Remove and clean the valve. Be sure to flush

the water feed line. Also, clean the filter

thoroughly. Before reassembling, inspect the

washersin the fill hose.

2. Checkthelevelswitchandits hose.Besure the

small hose to and from the “Y”pipe is not

blockedorcracked.

3. Checkthelevel sensor(Seepage 13.)

The machine does not pump water out.The machine does not pump water out.

The machine does not pump water out.

1. Make sure the power to the machine is on.

2. Besurethedrainhoseisnotblockedorkinked.

3. Check the voltage and continuity (see page 13

forthesevalues).

4. Make sure the pump rotor in the drain pump

moves freely. (See page 55 for instructions on

emptying water from the drain pump.)

The machine vibrates more than usualThe machine vibrates more than usual

The machine vibrates more than usual

during spin drying.during spin drying.

during spin drying.

1. Make sure the shipping supports have been

removed.(See page3.)

2. Make sure the machine is level and the locking

nutsonthefeetare secure.

3. Makesuretheflooringbeneath theunitis solid.

Ifitisn’t,placea3/4”to1”thickpieceofplywood

underthewasherto strengthenthefloor.

4. Checktheshockabsorbersforsignsofcorrosion.

Foam in the last rinse, water remains inFoam in the last rinse, water remains in

Foam in the last rinse, water remains in

the machine.the machine.

the machine.

1. Check the type of detergent used and the

amount. (See the ASKO Use and Care Guide.)

2. Check that the drain hose is not blocked or

kinked.

3. Check to see if the drain pump is blocked.

WW

Water leaksater leaks

ater leaksater leaks

ater leaks

1. Too much foam can cause a small puddle on

the front left side of the machine.

2. Checkthehosesanddoorsealforsignsofwear.

3. Makesurenothingiscaughtinthedoor,suchas

apronstrings,shoelaces,etc.

TT

Too much foamoo much foam

oo much foamoo much foam

oo much foam

1. Useonlylow-sudsingdetergent.

2. Try using less detergent. Use only one to three

tablespoons(asstatedintheASKOUseandCare

Guide.)

Unit stops in the middle of a programUnit stops in the middle of a program

Unit stops in the middle of a program

It is normal for the machine to "pause" during a

program, especially between cycles and during the

Wool wash program.

12

YY

Yellow laundryellow laundry

ellow laundryellow laundry

ellow laundry

1. Can be caused by body fluids that were not

entirely washed out. Use the highest possible

washtemperature.

2. Tryadding alittlemoredetergentthan usual.

3. Alsocanbecausedbyironormagnesiuminthe

water. If this is the case, the customer should

considerinstallingawaterpurifier.

4. Pretreating some stains and washing at high

temperaturescancauseayellowingeffect.

Grey laundryGrey laundry

Grey laundry

1. If the laundry is very dirty, has oil stains or the

waterisveryhard,putinalittlemoredetergent

thanusual.

2. Choosethecorrecttemperatureforeachwashing

load.Syntheticswashedathightemperaturescan

becomegray.

3. Sortthelaundryaccordingtofabric.Mostfabrics

requiredifferentwatertemperaturesforwashing.

4. Sort the laundry according to its color. Never

mixlightand dark materials inthe same load.

5. Use detergent with whitener for white fabrics

anddetergentwithout whitenerforcolors.

Fluff, stains on the laundryFluff, stains on the laundry

Fluff, stains on the laundry

1. Detergentthatdoesnotcontainphosphatescan,

when combined with minerals in hard water,

buildup asubstance thatcancause "deposits."

Ifpossible, installa waterpurifier.

2. Useadetergentthatcontainsphosphates.

3. Stains on laundry can occur if it comes into

contact with undiluted rinsing agent. Put the

rinsing agent dose into the compartment for

rinsingagents.Never addrinsingagentdirectly

tothe washing.

4. Pilling normally occurs on cotton/polyester

material. For the best results, turn the garment

insideoutandusetheWool/Handwashprogram.

5. Do not use “stain removing”chemicals on the

laundry because it may leave a residue and/or

yellowingat thestain.

Wrinkled laundryWrinkled laundry

Wrinkled laundry

1. Followthecare labelinstructions.

2. Donot overstuff themachine.

3. Do not let the laundry stay for a long time in

themachineaftertheprogramhasfinished.

4. Certainmaterialssuchaslinenandcottonwrinkle

naturally,regardlessofhowtheyarewashed.

5. Make surethe unit is hookedup to cold water.

TT

Torn or damaged materialorn or damaged material

orn or damaged materialorn or damaged material

orn or damaged material

Material can be damaged by sharp objects, such as

metalpartson clothes or objects inpockets.

1. Emptypocketsandturnthegarmentinsideout.

2. Closehooksand zippers.

3. Turn inside out for washing.

ChemicalsChemicals

Chemicals

Textiles that have been in contact with chemicals,

such as battery acid, solution for perming hair,

bleach, lavatory cleaner or acne-removing agent,

mustberinsedasquicklyaspossibletopreventholes

orstains.Donotlettheseunrinseditemscomeinto

contactwithotherclothing.Theseitemsshouldalso

bewashedseparately.

PP

Permanent press garmentsermanent press garments

ermanent press garmentsermanent press garments

ermanent press garments

Wash these items in a half-full machine. These

garments should not be mixed in with heavier

washing such jeans or large bath towels.

Overloading or mixing with heavy garments will

causeexcessivewrinkling.

Fading, discolorationFading, discoloration

Fading, discoloration

1. Followthe careinstructionson thegarment.

2. Dark cotton textiles should be washed for the

first time with like colors at 140°F (60°C) to

removeanysurplusdye.

3. Garments should be sorted according to color

andfabrictype,i.e.,darkwithdark,cottonswith

cottons,etc.

4. Empty all pockets. It’s also a good idea to turn

pocketsinsideout.

Stains remaining after washingStains remaining after washing

Stains remaining after washing

1. Stainsshouldbedealtwithasquicklyaspossible.

The longer a stain remains, the harder it is to

remove.

2. Oilstainsareremovedbywashinginthehottest

waterthefabriccantake.Theseitemsshouldbe

washedseparately.

OTHER COMMON QUESTIONSOTHER COMMON QUESTIONS

OTHER COMMON QUESTIONS

Which detergent should I use?Which detergent should I use?

Which detergent should I use?

Any low-sudsing detergent of good quality. Most

powder detergents have a shelf life. If powder

detergentsshouldcakeorstarttolump,ithasusually

losttheeffectivenessforcleaning.

Should I use a fabric softener?Should I use a fabric softener?

Should I use a fabric softener?

Yes, if you use a good quality liquid fabric softener.

Too much fabric softener can cause some garments

tofeelgreasyorslick.Alwaysusetheproperamount.

Should I use bleach?Should I use bleach?

Should I use bleach?

Bleach is not necessary in an ASKO washer. For

whitecottons,higherwatertemperaturesshouldbe

usedforthebestresults.Usedetergentwithwhitener

for white fabrics and detergent without whitener

forcoloredfabrics.

COMMON LAUNDRY PROBLEMS

13

WASHER MOTORWASHER MOTOR

WASHER MOTOR

W600/W620, 60 HzW600/W620, 60 Hz

W600/W620, 60 Hz

Part no.: 80 617 72

Resistances: Pins6-7 69.4 Ω

Pins4-5 5.4 Ω*

Pins2-3 1.7 Ω

Pins1-3 0.7 Ω

*1.7Ω measureddiagonallyacrossthe collector

W640/W660, 60 HzW640/W660, 60 Hz

W640/W660, 60 Hz

Part no.: 80 617 74

Resistances: Pins1-2 68.7 Ω

Pins3-4 1.65 Ω

Pins5-6 1.52 Ω*

Pins5-7 0.58 Ω

*1.9Ω measureddiagonallyacrossthecollector.

The motor is a universal motor controlled by an

externalmotorcontrolboard.

The rotation speed is stepless and controlled by a

tachogeneratoronthemotor.Themaximumspeed

is 1600 rpm.

MOTOR CONTROL BOARD (W640/W660)MOTOR CONTROL BOARD (W640/W660)

MOTOR CONTROL BOARD (W640/W660)

Part no.: 80 613 99

The motor control board is via an external unit

located in the base and connected to the program

control unit (PCU), see the electrical schematic

diagram.

HEAHEA

HEATING ELEMENTTING ELEMENT

TING ELEMENTTING ELEMENT

TING ELEMENT, 2000 W, 2000 W

, 2000 W, 2000 W

, 2000 W

Part no.: 80 617 06

Resistance: 28.4 W

THERMISTORTHERMISTOR

THERMISTOR

Part no.: 80 616 63

Resistance: 40-60 kW

Room temperature: 68°–86°F (20–30°C)

The thermistor for temperature measurement is

locatedbetweenthemotor cradleand theholder.

The thermistor measures and controls the water

temperature.The heating element is switched out

if the thermistor short-circuits or is disconnected

from the program control board or programmer.

DRAIN PUMPDRAIN PUMP

DRAIN PUMP

, 60 HZ, 60 HZ

, 60 HZ

Part no.: 8801167

Resistance: 76 Ω

Current: 0.3 A, 28 W on load

The drain pump is combined with an integrated

needletrap,whichcanbecleanedbytheuser.

If the drain pump has run for 180 seconds during

emptying,theprogramisstopped,resettozeroand

afault codeis indicatedon thedisplay. Onmodels

W620/W600,this willbe indicatedby “S”on the

ProgramControlKnob.OnmodelsW640/W660,

it will display on the LED window.

LEVEL SWITCHLEVEL SWITCH

LEVEL SWITCH

Part no.: 80 617 47

An electromechanical level switch operates at two

levels,seetheelectricalschematicdiagram.Itchecks

thewaterlevelandstartsthedrainpumpifoverfilling

isindicated.

LEVEL SENSORLEVEL SENSOR

LEVEL SENSOR

Part no.: 80 616 64

ASKO Level sensor type 1166.

Voltage:

To sensor inW620: 0.5 V out from the sensor at

zeropressure and230 Vmains voltage

To sensor in W640/W660: 0.5 V out from the

sensorat zeropressure and230Vmainsvoltage

Measurementatprogram/controlunit

The level sensor is located on the electrical

componentbridge and connectedto thePCU,see

theelectricalschematicdiagram.

RADIO INTERFERENCE FILRADIO INTERFERENCE FIL

RADIO INTERFERENCE FILTERTER

TERTER

TER

50/60 Hz50/60 Hz

50/60 Hz

Part no.: 80 585 58

Leakage Current: 230 V/ 50 Hz 0.3-0.4 mA

Leakage Current: 240 V/ 60 Hz 0.3-0.4 mA

COMPONENTS AND MEASUREMENT VALUES

14

THREE-THREE-

THREE-WW

WW

WAA

AA

AY INLET VY INLET V

Y INLET VY INLET V

Y INLET VALAL

ALAL

ALVESVES

VESVES

VES

Part no.: 80 617 57

Resistance: 3.7 kW ± 0.5 kW

Current: 0.02 A, 5 W

INDICAINDICA

INDICATT

TT

TOR LAMPOR LAMP

OR LAMPOR LAMP

OR LAMP

(W600/W620)(W600/W620)

(W600/W620)

Part no.: 80 070 73

(W640/W620)(W640/W620)

(W640/W620)

Part no.: 80 070 73

Current: 1.7 mA

230 V, 50 Hz

The lamp indicates that the main power switch is

set to on.

DOOR LOCKDOOR LOCK

DOOR LOCK

Part no.: 80 616 79

Resistance: 122 Ω

Current: approx. 2 A

The door lock is mechanical and equipped with a

pullmagnet.Thisfunctioniscontrolledbythedoor

openingbuttonandvarioussafetydevices.

COMPONENTS AND MEASUREMENT VALUES

15

W600 AND W620 TEST PROGRAMW600 AND W620 TEST PROGRAM

W600 AND W620 TEST PROGRAM

1. Insert a jumperinto E10 onthe programmer.

2. Start program 3 (Fast wash).

3. EV2 (inlet valve for main wash water) allows

waterintothemachineuptothewashinglevel.

4. PresstheSuper Rinse( )button.

5. Heat up for 10 minutes or by 50°F (10°C).

6. Press the Economy (E2)button.

7. Add more water to the wool level, about 1-1/2”

upthedoor.

8. Wash for 4 minutes.

9. Wash for 16 minutes, or until the # button is

pressedinagain.

10.Run alongspin.

W600 AND W620 FAULW600 AND W620 FAUL

W600 AND W620 FAULT INDICAT INDICA

T INDICAT INDICA

T INDICATIONSTIONS

TIONSTIONS

TIONS

If a fault occurs during a program cycle, this is

indicatedbytheprogramknobstoppinginposition

C or S after the program has finished or been

interrupted.

PP

Position Cosition C

osition Cosition C

osition C

If the program knob stops in position ”after the

program has finished or been interrupted, this

indicates that one of the following problems has

occurredduringtheprogramcycle:

Thermistor faultThermistor fault

Thermistor fault

Thewashingprogramhasfinishedwithoutheating.

1. Checkthefuses.

2. MeasuretheOhms (seepage 12).

Heating element faultHeating element fault

Heating element fault

Thewashingprogramhasfinishedwithoutheating.

1. Checkthefuses.

2. Measurethe thermistorOhms.

3. MeasuretheheaterrelayOhms.

Programmer faultProgrammer fault

Programmer fault

Thewashingprogramhasbeeninterrupted.Check

thefuses.

WW

Water inlet faultater inlet fault

ater inlet faultater inlet fault

ater inlet fault

Indicatesa faultin thewater supply.

1. Makesurethewatersupplytothemachinehas

been turned on (cold fill only)

2. Checkthatthefilterinthemachinewaterinlet

is not blocked.

Draining faultDraining fault

Draining fault

Draininghastakentoolong.Checkthedrainhose

and the drain pump as follows:

1. Make sure an object is not stuck in the drain

hose outlet. Clean out the hose.

2. Make sure the drain pump isn’t blocked by

foreignobjects. Clean out thepump.

3. Make sure the drain hose isn’t kinked.

4. After solving the problem, run program 10

(Drain).

PP

Position Sosition S

osition Sosition S

osition S

Iftheprogram knobstopsinposition“S”after the

program has finished or been interrupted, this

indicatesthatamotorfault,alevelsensorfault,ora

program fault has occurred during the program

cycle.

W600 AND W620 TEST PROGRAM AND FAULT INDICATIONS

16

W640 AND W660 TEST PROGRAMW640 AND W660 TEST PROGRAM

W640 AND W660 TEST PROGRAM

To run a test program, press P1 five times then

press the button for the test program you wish to

run(as listedbelow).Thismustbedonewithin15

seconds.

Press:Press:

Press: TT

TT

To test:o test:

o test:o test:

o test:

P1 Inletvalve1 (prewashcompartment)

P2 Inletvalve2(mainwashcompartment)

Menu Inletvalve4(softenercompartment)

Doorpull magnet

Heaterrelay(separateorunder

control)

To advance to level 2, press Enter. You can then

runthetest programs listed below:

Press:Press:

Press: TT

TT

To test:o test:

o test:o test:

o test:

P2 Drainpump

P3 Motor, normal operation

P4 Motor,delicateoperation

Menu Longspin

Press Enter to return to level 1.

PressStart/Stop to endthe testprogram.

W640 AND W660 FAULW640 AND W660 FAUL

W640 AND W660 FAULT INDICAT INDICA

T INDICAT INDICA

T INDICATIONSTIONS

TIONSTIONS

TIONS

If a fault occurs during a program cycle, this is

indicated on the display after the program has

finishedorbeeninterrupted.

FoamingFoaming

Foaming

Indicated after the program has finished. Via the

levelsensorthemachinehas"felt"thatthereisalot

of foam left after the main wash. Run the Rinse

programonce.

OverflowOverflow

Overflow

Too much water in the drum due to a fault in the

levelsensing systemor theinlet valve.

Pressure sensor faultPressure sensor fault

Pressure sensor fault

Adropinpressurehasbeendetectedinthefirstrinse.

This could be due to leakage in the level sensor or

inthehoseleadingtoit.Thewashing programhas

beeninterrupted.

TT

Temperature stopemperature stop

emperature stopemperature stop

emperature stop

Thewashingprogramhasfinishedwithoutheating.

Checkthefusesandtheheatingelement.

ThermistorThermistor

Thermistor

Thewashingprogramhasfinishedwithoutheating.

Thethermistoris faultyorshort-circuited.

WW

Wash motorash motor

ash motorash motor

ash motor

Wiring open-circuit or motor fault has been

indicated and the washing program has been

interrupted.

WW

Water inletater inlet

ater inletater inlet

ater inlet

Indicatesa faultin thewater supply.

1. Makesurethewatersupplytothemachinehas

been turned on (cold fill only)

2. Checkthatthefilterinthemachinewaterinlet

is not blocked.

WW

Water outletater outlet

ater outletater outlet

ater outlet

Draininghastakentoolong.Checkthedrainhose

and the drain pump as follows:

1. Make sure an object is not stuck in the drain

hose outlet. Clean out the hose.

2. Make sure the drain pump isn’t blocked by

foreignobjects. Clean out thepump.

3. Make sure the drain hose isn’t kinked.

4. After solving the problem, run the Drain

program.

W640 AND W660 TEST PROGRAM AND FAULT INDICATIONS

17

CONSUMPTION VALUES

Thefollowingconditionsapplyfortheconsumption

valuesstatedin thechartsbelow:

!Incoming water temperature: 60°F (15°C)

!Heating element power: 2000Watts

!Options: None

W600 AND W620 CONSUMPTION VALUESW600 AND W620 CONSUMPTION VALUES

W600 AND W620 CONSUMPTION VALUES

WATER

WASH WASH LOAD NUMBER CONSUMPTION

PROGRAM FABRIC TEMP SIZE OF RINSES (Gallons) (1)

1 Heavy Cotton,linen 140°F(60° C) Full 5 16.60

2 Normal Cotton,linen 140°F(60° C) Full 5 15.30

3 Fast Cotton,linen 140°F(60° C) Full 5 15.30

6 Synthetic Polyester, cotton/ 105° F (40° C) Half 3 7.28

polyester, nylon

7 Super quick Permanentpress, 105°F(40° C) Half 2 5.72

Polyester, cotton

9 Wool/Hand Washablewool, 85°F (30° C) Third 3 13.78

rayon, acrylics

(1) The water consumption can vary, depending on load size, tolerance of fill valve, and water pressure (PSI).

W640 AND W660 CONSUMPTION VALUESW640 AND W660 CONSUMPTION VALUES

W640 AND W660 CONSUMPTION VALUES WATER

WASH WASH LOAD NUMBER CONSUMPTION

PROGRAM FABRIC TEMP SIZE OF RINSES (Gallons) (1)

P1 Normal Cotton,linen 140°F(60° C) Full 5 15.30

P2 Normal Cotton,linen 140°F(60° C) Full 5 15.30

P3 Super quick Permanentpress, 105°F(40°C) Half 2 5.72

Polyester, cotton

P4 Wool/Hand Washablewool, 85°F (30° C) Third 3 13.78

rayon, acrylics

(1) The water consumption can vary, depending on load size, tolerance of fill valve, and water pressure (PSI).

18

APPLICAAPPLICA

APPLICATION AREASTION AREAS

TION AREASTION AREAS

TION AREAS

ListedbelowarethevariouspartsofASKOwashers

and the tools you will need to service each.

TT

Top lid:op lid:

op lid:op lid:

op lid:

•torx T20

PP

Panelanel

anelanel

anel

•torx T20

•1/2”wide-bladescrewdriver

Front panel (model without front-loadingFront panel (model without front-loading

Front panel (model without front-loading

door)door)

door)

•torx T20

Bottom cover (model without front-load-Bottom cover (model without front-load-

Bottom cover (model without front-load-

ing door)ing door)

ing door)

•6.5-7 mm wide blade screwdriver

•torx T20

Front door removing/installingFront door removing/installing

Front door removing/installing

•torx T20

•torx T10

•socket wrench 10 mm

Front panel (model with front-loadingFront panel (model with front-loading

Front panel (model with front-loading

door)door)

door)

•torx T20

•socket wrench 10 mm

Listed below are the tools you will need to service

ASKOwashers:

"Torx"screwdrivers:

•T25

•T20

•T10

Socketwrenches

•11/16"

•16 mm

•13 mm

•10 mm

Socketscrewdriver

•10 mm

24 mm extended socket + locking handle

5 mm socket head cap screwdriver + small locking

handle

Starsocketheadscrewdriver

TOOLS

Detergent compartmentDetergent compartment

Detergent compartment

•torx T20

Door (removing/installing)Door (removing/installing)

Door (removing/installing)

•torx T25

Door seal/glass (changing)Door seal/glass (changing)

Door seal/glass (changing)

•torx T25

•torx T20

•socket wrench 10 mm

Cover plateCover plate

Cover plate

•torx T20

•socket wrench 10 mm

LockLock

Lock

•torx T20

•socket wrench 10 mm

Front end plate and inner cover plateFront end plate and inner cover plate

Front end plate and inner cover plate

•torx T20

•socket wrench 10 mm

DrumDrum

Drum

•torx T25

•torx T20

•socket wrench 16 mm

•socket wrench 10 mm

•special tool (Part no. 88 011 52)

•special tool (Part no. 88 011 53)

Drain pumpDrain pump

Drain pump

•torx T20

•Starsocketheadscrewdriver

Change of complete holderChange of complete holder

Change of complete holder

•torx T25

•torx T20

•7/8”extendedsocket+lockinghandle

•1/2”wide-bladescrewdriver

•socket wrench 16 mm

•socket wrench 13 mm

•Socket screwdriver 10 mm

•5 mm socket head cap screwdriver + small

lockinghandle

•special tool (Part no. 88 011 52)

•special tool (Part no. 88 011 53)

Electrical component bridge pieceElectrical component bridge piece

Electrical component bridge piece

•torx T20

CrossmemberCrossmember

Crossmember

•torx T20

•socketwrench11/16"

•socket wrench 13 mm

Side panelSide panel

Side panel

•torx T20

19

SPECIAL TOOLSSPECIAL TOOLS

SPECIAL TOOLS

Drum installationDrum installation

Drum installation

Part no.: 88 011 52

This tool is used for

centeringandisfastened

to the drum edge when

removingandinstalling

thefront endplate.

The hook is fitted

betweentheholderand

the bottom to facilitate

removalandinstallation

of the front end plate.

Bearing and VBearing and V

Bearing and V-ring Cassette-ring Cassette

-ring Cassette-ring Cassette

-ring Cassette

Part no.: 88 011 53

Installing the BearingInstalling the Bearing

Installing the Bearing

Theinnerbearingis

fitted to the tool,

which is then put

into the bearing

housing.

The bolt is then

loaded with the

outer bearing,

washer and nut,

which are put on to

the bolt behind the

bearinghousing.

Installing the V-ring CassetteInstalling the V-ring Cassette

Installing the V-ring Cassette

The tool is first put into the bearing housing from

therearof themachine.Thenthe whitesideof the

v-ring cassette is placed facing the flat side of the

washer, and they are put on the tool, inside the

holder.Thev-ringcassetteisthenforcedintoplace

byputtingthenutontotheboltandtighteningit.

Be careful not to overtighten it.

TOOLS

BottomBottom

Bottom

•torx T25

•torx T20

•24 mm extended socket + locking handle

•1/2”wide-bladescrewdriver

•socket wrench 16 mm

•socket wrench 13 mm

•Socket screwdriver 10 mm

•5 mm socket head cap screwdriver + small

20

REMOVING THE TOP COVERREMOVING THE TOP COVER

REMOVING THE TOP COVER

1. Remove the threeT20 screws at the rear of the

topcover.Keepthetwostarwashersfortheouter

screws.

2. Lift the cover and pull it backwards.

NOTE:

Be sure to keep the rubber strip with the top. It

helpstoreducevibration.

REPLACING THE TOP COVERREPLACING THE TOP COVER

REPLACING THE TOP COVER

3. Ensurethatthesealingstripispositionedalong

the edge of the top cover.

4. Push the front edge of the top cover under the

paneland lowerthe cover.

5. Makesurethecoverisinside theguides.

6. Replacethethreescrewsattherear,beingcareful

no to overtighten and strip the screws. Don’t

forgetthetwostarwashersfortheouterscrews.

TOP COVER

REPLACING THE TOP COVERREPLACING THE TOP COVER

REPLACING THE TOP COVER GUIDESGUIDES

GUIDESGUIDES

GUIDES

1. Remove the top cover.

2. Squeezethelatchestogetherandpushtheguide

upwards.

3. Pushthenewguideintoplace.(Youshouldhear

itsnapintoplace.)

4. Secure the top cover.

NOISE OR VIBRANOISE OR VIBRA

NOISE OR VIBRATIONTION

TIONTION

TION

If excessive noise or vibration occurs during

operation,checkthe following items:

1. Make sure the top is positioned correctly.

2. Checkthat thesealingstripisintoplace.

3. Makesuretheguidesaresnappedintoplace.

4. Makesurethescrewsaresecurelytightened.

P/N 8061817-0 white

P/N 8061817-95 SS

P/N 8900338

P/N 8061854

P/N 8061763

Asko W6OO-SERIES User manual

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