Assault Fitness Products Assault Airbike User manual

LifeCore Fitness Inc. | 5803 Newton Dr. Suite B. | Carlsbad, CA 92008
Phone: [phone] Toll Free: 888-815-5559 Fax: [phone]
INSTRUCTIONAL VIDEOS FOR THE ASSAULT AIRBIKE
Any questions, please contact Garrett Reder at 760-481-5555.
TOOLS NEEDED FOR ASSEMBLY (Please use tools other than what comes with the bike):
22mm Wrench
15mm Wrench
13mm Wrench
6mm Allen Key
8mm Allen Key
22mm Socket
½ inch driver
½ extension
ASSEMBLY VIDEO:
https://www.youtube.com/watch?v=rwyQD2ih6M0
(Please note that this is correct, except shows old linkage arms)
Updates for 2015-2016
oNew Spherical Bearing Linkage Arms
oHardware is already installed on Frame (No parts bag)
TIGHTEN HANDLEBARS AND PEGS –VERY IMPORTANT
Tighten the Right and Left Handlebar Assemblies
Pivot to the main frame by rotating the 22mm open
ended wrench in a clockwise direction.
Loosen the Peg Fixing Nut from the Handlebar
Assembly Pivot with 22mm socket wrench, rotating
in a counter-clockwise direction.
Tighten the Peg by inserting a long screwdriver
through the holes near the end of the peg and
tighten firmly in a clockwise direction.
Re-tighten the Peg Fixing Nut with the 22mm socket
wrench by rotating in a clockwise direction.
Handlebar Pivot Assembly
Tool: 22 mm Open End Wrench
Foot Peg
Tool: 22 mm Socket Wrench

LifeCore Fitness Inc. | 5803 Newton Dr. Suite B. | Carlsbad, CA 92008
Phone: [phone] Toll Free: 888-815-5559 Fax: [phone]
TIGHTEN LINKAGE ARMS –VERY IMPORTANT
Tighten the Forward Linkage Pivot with a 6mm hex
wrench and 13mm open ended wrench. Hold the
Pivot Pin in place while rotating the Nylock Nuts.
Forward Linkage Pivot
Tools: 6mm Hex &
12mm Open Ended Wrench
TIGHTEN CRANK BOLTS AND BELL CRANK BOLTS –VERY IMPORTANT
Crank and Bell Crank Fixing Bolt Maintenance
Detail3
Tighten the crank arm and bell crank fixing bolts
with a long (more than 7”) 8mm hex wrench.
Crank Fixing Bolts
Tool: 8mm Hex Wrench
Bell Crank Fixing Bolts
Tool: 8mm Hex Wrench
TIGHTEN PEDALS –VERY IMPORTANT
Pedal Maintenance Detail4
Tighten the pedals with a 15mm wrench.
The right side pedals will tighten in a
clockwise direction when viewed from the
right side of the AirBike.
The left side pedal will tighten in a
counter-clockwise direction when viewed
from the left side of the bike.
Tightening the Pedals
Tool: 15mm Open Ended Wrench

LifeCore Fitness Inc. | 5803 Newton Dr. Suite B. | Carlsbad, CA 92008
Phone: [phone] Toll Free: 888-815-5559 Fax: [phone]
CHECK CHAIN TENSION AND TIGHTEN AXLE BOLT (15MM) –VERY IMPORTANT
Chain Tension Maintenance Detail5
There are two drive chains in the Assault AirBike
drivetrain. Both need to be examined to ensure they
are equally tight. Each chain should have just a slight
up-down flex to it. Under-tensioned chains can fall
off, while over-tensioned chains will cause excessive
noise and premature wear. Properly tensioned chains
should have roughly 3mm to 5mm of upward
movement.
First check the Rear Chain and adjust the tension if
needed, followed by a check and adjustment of the
Forward Chain.
To adjust the chain tension, loosen one set of Axle
Nuts with a 15mm open ended wrench. Check the
chain tension and make adjustments as necessary to
both sides of the axle by loosening or tightening the
Chain Tensioner with a 10mm open ended wrench.
Rotate the nuts in a clockwise direction to increase
chain tension and counter-clockwise to reduce chain
tension.
When the desired tension is achieved, tighten the
Axle Nuts firmly. Confirm the tension did not change
while tightening the nuts.
Chain Adjustment Check
Upward Presure to Test Chain Flex
Adjusting the Axel Nuts
Tool: 15mm Open Ended Wrench
Adjusting the Chain Tensioner
Tool: 10mm Open Ended Wrench

LifeCore Fitness Inc. | 5803 Newton Dr. Suite B. | Carlsbad, CA 92008
Phone: [phone] Toll Free: 888-815-5559 Fax: [phone]
USE FRESH BATTERIES FOR CONSOLE, DURACELL OR ENERGIZER (2 X AA BATTERIES) –VERY
IMPORTANT
MAKE SURE BIKE IS LEVELED BY USING THE 4 X LEVELERS –VERY IMPORTANT
CHECK SPEED SENSOR –MAKE SURE SPEED, RPMS, DISTANCE, AND CALORIES REGISTER –VERY
IMPORTANT
HOW TO:
Tighten Pegs and HandleBars
https://www.dropbox.com/s/ep9b2ly3ynjyv0f/Peg%20Tightening.MOV?dl=0
Check Chain Tension –How To Tighten Long Chain:
https://www.dropbox.com/s/1hk4a5ear77gtco/Tighten%20large%20chain.MOV?dl=0
Speed Sensor Adjustment and Replacement:
https://www.dropbox.com/s/mfakefm3x1onxyv/Assault%20Air%20Bike%20Service%20Bulletin%20-
%20Speed%20Sensor%20Adjustment.pdf?dl=0