Assault Fitness Air Bike User manual

Assault Air Bike
Assembly Instructions
Tools Needed:
Box Cutter
6mm Hex Wrench
Phillips Screw Driver
13mm Wrench
22mm Wrench
15mm Wrench
Step 1: Lay the Assault Airbike Bike box on
the ground.
Step 2: Cut the straps and open the
bottom of the box.
Step 3: Stand the box up with the open
end down.
Step 4: Remove the box.

Step 5: Remove all of the protective
foam and plastic, and lay out all of the
included parts.
Step 6: Using the provided multi tool
remove the nuts securing the red
transport tube. Note: After assembly
this red tube can be discarded and will
not be used along with the nuts and
bolts that held it in place.
Step 7: Place the Red tube underneath
the frame to prop the front end of the
bike up.
Locate two #58 Screws, two #34 Lock
washers, and two #35 Flat washers.

Step 8: Install the front stabilizer.
Step 9: Using the provided 6mm
Allen wrench, tighten the two #58
Screws, two #34 Lock washers, and
two #35 Flat washers to secure the
front stabilizer bar.
Step 10: Using the red tube now prop up
the rear of the bike to allow for easier
installation of the rear stabilizer.
Locate two #58 Screws, two #34 Lock
washers, and two #35 Flat washers.

Step 11: Using the provided 6mm Allen
wrench, tighten the two #58 Screws, two
#34 Lock washers, and two #35 Flat
washers to secure the rear stabilizer bar.
Step 12: Locate the speed sensor wire
and remove the twist tie.
Step 13: Route the Speed Sensor
cable through the console mast.
Step 14: Pull the Speed Sensor cable so
there is no slack in the cable.

Step 15: When installing the Computer
Mast make sure the Speed Sensor Cable
does not get pinched between the frame
and the mast.
Locate two #58 Screws, two #34 Lock
washers, and two #35 Flat washers.
Step 16: Using the provided 6mm Allen
wrench, tighten the two #58 Screws, two
#34 Lock washers, and two #35 Flat
washers to secure the Console Mast.
Step 17: Locate the pair of double A (AA)
batteries and install them into the
computer console.

Step 18: Install the male and female
Speed Sensor connections and make
sure they are completely pressed into
place.
Step 19: Using the provided multi-tool
remove the four Phillips screws from the
back of the Computer Console.
Step 20: When installing the Computer
Console, tuck the excess length of Speed
Sensor cable into the Computer Mast.
Step 21: Using the provided multi-tool
reinstall the four Phillips screws onto the
back of the Computer Console. Make sure
not to pinch the Speed Sensor Cable.

Step 22: Remove the Zip Ties and
protective foam from the Left and Right
sides of the bike that are securing the
Pedal Support Tubes.
Step 23: Locate the Left and Right Handle
Bar Assemblies.
Step 24: Install the Handle Bar
Assemblies by rotating the peg
Clockwise. NOTE: Make sure they are
being threaded on straight and are not
being cross-threaded.
Step 25: Using the provided multi-tool
tighten the 22mm nut between the
handle bar and the frame. NOTE: Make
sure to tighten this nut tightly so there
is no movement and there are no
threads exposed.

Locate two #37 Pivot Pins, four #84
washers and two #85 locknuts.
Step 26: Install the #37 Pivot Pin and
#84 washer onto the handlebar.
Step 27: Once the #37 Pivot Pin and
#84 washer onto the handlebar install
the linkage arm.
Step 28: Once the #37 Pivot Pin is
inserted into the linkage arm install the
#84 washer and then the #85 locknut.

Step 29: Using the provided multi tool
and 6mm Allen wrench tighten the
#37 pivot pin and #85 Locknut. When
tight make sure there is no extra
movement in the linkage arm.
Step 30: Using the provided 6mm
wrench, remove the 6mm Allen screw
and washer from the Seat post
Assembly.
Step 31: Install the #64 seat. Once the
seat is installed replace the 6mm Allen
Screw and washer and tighten with
the 6mm Allen wrench. Make sure the
seat is level and mounted onto the
rough part of the seat post.

Step 32: Using the provided multi-tool
tighten both 13mm nuts on either side
of the seat. NOTE: Make sure to tighten
both of these nuts evenly to prevent any
unwanted movement.
Do not only tighten one side, tighten
both evenly.
Step 33: Locate the #15 and #16 Left
and Right pedals. They will have L and R
stickers noting which they are.
Step 34: Install the #16 Left pedal onto
Left crank arm by threading it loosely
COUNTER-CLOCKWISE and then use the
Multi-tool to tighten it the rest of the
way. Make sure it is installed tightly.
NOTE: Only the left side is reverse
threaded.
Step 35: Install the #15 Right pedal
onto Right crank arm by threading it
loosely CLOCKWISE and then use the
Multi-tool to tighten it the rest of the
way. Make sure it is installed tightly.
NOTE: The right side pedal is threaded
normally.