ASTEL LIGHTING VOLCANO User manual

VOLCANO
INGROUND
LED
LIGHT
Operating Instructions

2
CONTENTS
Preface...............................................................................................................................................................3
Features .............................................................................................................................................................3
Precautions ........................................................................................................................................................3
Components.......................................................................................................................................................4
Assembling and Installation ...............................................................................................................................6
Connection .........................................................................................................................................................7
Controls..............................................................................................................................................................8
Technical Specifications...................................................................................................................................10
Warranty...........................................................................................................................................................14
Declaration of Conformity.................................................................................................................................15
_________________________________________________________________________________

3
PREFACE
The VOLCANO series of modular outdoor light
with built-in driver is designed to use the latest
LED lighting technology.
The modular designed casing enables the
selection of different light engines and beam
angles.
The VOLCANO series is available in modular
stainless steel casings with PMMA or
tempered glass lighting windows. The lighting
is available in warm white, daylight white, cool
white, red, green, blue, RGB or RGBW colors
with 1, 2 or 3 high-power LEDs.
The most advanced engine with built-in
microprocessor enables network connection
and simple control of complete groups of
single-color or multi-color lights through the
complete rainbow spectrum by using optional
momentary switch or optional DMX512
interfaces with built-in ASTEL protocol.
FEATURES
•Modular Stainless Steel Casing with
PMMA tube
•Sand-Blasting Finishing
•1, 2 or 3 High-Power LEDs Design
•Warm White, Daylight White, Cool White,
Red, Green, Blue, Multi-Color RGB or
Multi-Color RGBW Lighting
•High Grade PMMA or Tempered Glass
Optical Window
•Vacuum Metalized Reflector
•Remote Control
•Digital Dimming
•Built-in ASTEL Protocol for DMX512
Control
•Polarity Protection
•Transient Protection
•Thermal Protection
•Low Power Consumption
•Simple Installation
PRECAUTIONS
•The inground light has to be installed and
used in accordance with the instructions of
this manual only.
•The power supply has to be disconnected
before installation.
•Avoid using this unit near appliances
generating strong magnetic fields.
•The optical window has to be cleaned with
a mild soap or detergent and lukewarm
water by using a soft cloth or sponge. Do
not use abrasive or highly alkaline cleaners.
Never scrape with razor blades or other
sharp instruments. Benzene, leaded
gasoline, acetone or carbon tetrachloride
should never be used.
•Do turn power off immediately and refer
servicing to qualified service personnel if
the interior & exterior light does not operate
normally following the operating
instructions.

4
COMPONENTS
1
2
3
(1) Engine assembly
LED lighting assembly built-in sand-blasted anodized aluminium casing with different lighting color,
power and beam options.
Code 1
Color of lighting
ENGWW
Warm White
ENGDW
Daylight White
ENGCW
Cool White
ENGR
Red
ENGG
Green
ENGB
Blue
ENGRGB
Red + Green + Blue
ENGRGBW
Red + Green + Blue + Warm White
Code 2
No. of LED
1
1 LED
2
2 LEDs
3
3 LEDs
4
3 High-Intensity LEDs
5
3 High-Intensity LEDs
Code 3
Beam
N
Narrow
M
Medium
W
Wide

5
(2) Inground beam assembly
Sand-blasted stainless steel assembly for direct or reflective spreading of lighting in different angles.
Code
Description
IGBDSS
Direct no reflective beam, Stainless steel, Sand-Blasted
IGBR120SS
Reflective beam 120 degrees, Stainless steel, Sand-Blasted
IGBR240SS
Reflective beam 240 degrees, Stainless steel, Sand-Blasted
IGBR360SS
Reflective beam 360 degrees, Stainless steel, Sand-Blasted
IGBDSB
Direct no reflective beam, Stainless steel, Black-Nitride
IGBR120SB
Reflective beam 120 degrees, Stainless steel, Black-Nitride
IGBR240SB
Reflective beam 240 degrees, Stainless steel, Black-Nitride
IGBR360SB
Reflective beam 360 degrees, Stainless steel, Black-Nitride
IGBDAN
Direct no reflective beam, Aluminium, Neutral Anodized
IGBR120AN
Reflective beam 120 degrees, Aluminium, Neutral Anodized
IGBR240AN
Reflective beam 240 degrees, Aluminium, Neutral Anodized
IGBR360AN
Reflective beam 360 degrees, Aluminium, Neutral Anodized
IGBDAB
Direct no reflective beam, Aluminium, Neutral Anodized
IGBR120AB
Reflective beam 120 degrees, Aluminium, Neutral Anodized
IGBR240AB
Reflective beam 240 degrees, Aluminium, Neutral Anodized
IGBR360AB
Reflective beam 360 degrees, Aluminium, Neutral Anodized
(3) Inground niche assembly
The basic component for build-in the light engine produced of stainless steel sand-blasted casing and
PMMA tube.
Code
Description
IGNS
Inground niche, Stainless steel, Sand-Blasted
IGNSB
Inground niche, Stainless steel, Black-Nitride
IGNAN
Inground niche, Aluminium, Neutral Anodized
IGNAB
Inground niche, Aluminium, Black Anodized

6
ASSEMBLING AND INSTALLATION
The modular INGROUND LED light VOLCANO series consists of the following assemblies:
•Engine assembly
•Inground beam assembly
•Inground niche assembly
The assembling and installation have to be realized by qualified personnel.
The VOLCANO has to be assembled and fixed as shown in the drawing below:
a) Insert the connection cable and build-in the Inground niche assembly to the ground.
b) Connect the power supply and control wires
c) Tighten the Engine assembly to the Inground beam assembly
d) Fix the jointed Engine assembly/Inground beam assembly to the fixed Inground niche
assembly by using of 3 enclosed screws M4
Note:
•Do not overtighten the screws as this can result in inground light damage.

7
Note:
•Do not cover the inground light body with any kind of temperature isolating material.
The inground light is protected by a temperature sensor against over-heating. When the
temperature of the inground light exceeds 85°C the inground light is automatically
switched off.
CONNECTION
The power supply has to be connected through the main switch (not included) with correct polarity
and protected by a fuse (not included). The power supply voltage range has to be from 10 – 30 Vdc.
Note:
•The power supply has to be switched off before installation.
The light engine has to be connected as described in the table below:
ENGINE
wire color
FUNCTION
Brown
+ DC Power Supply
Black
GND Power Supply
Red
Control
For basic control of the light the CONTROL wire has to be connected through the momentary switch
(not included) to the GND by using a 2-pole signal cable extension. (not included)
For DMX512 control optional LXU01 or LXU03 interface can be connected to the CONTROL and
GND wires by using a 2-pole signal cable (not included).
Note:
•When two or more lights are connected in the lighting system the control wires (red) can
be connected in parallel and all the lights then can be controlled by using only one
momentary switch or LXU01 (LXU03) interface.
Earthing
The inground light has to be earthed by using a pre-tinned green wire with a yellow stripe a minimum
of 8 AWG (8.36 mm2). The wire has to be connected to the path light by the help of one fixing screw
M8x60
Synchronization
When more than one light is connected to the system the optional Synchronization Unit LSU08 is
recommended to synchronize the colors of lighting at the Rainbow Color Spectrum mode of lighting.
On the other case the colors of all installed lights would not be the same after few minutes or hours of
operation in the Rainbow Color Spectrum mode.
If the multi-color RGB light is used only with one of the fixed color of lighting the synchronization is
not necessary.

8
CONTROLS
Single-color warm white (ENGWW), daylight white (ENGDW), cool white (ENGCW), red
(ENGR), green (ENGG) or blue (ENGB) models:
Control by momentary switch
Remote control by momentary switch can be used to turn-on and turn-off the light and to control the
luminosity.
Turning on / off
Press the momentary switch momentary.
Dimming
When the light is on, press the momentary switch longer until the desired power is achieved.
Turning on minimum
When the light is off, press the momentary switch longer (e.g. one second or more) until the light is
turned on at minimum power.
Set default
Press the momentary switch for min. 40 seconds or until the light is turned off.
DMX512 control
The network connection to control the light with the standard DMX512 protocol is enabled by using
optional LXU01 or LXU03 interfaces.
Multi-color (ENGRGB) model:
Control by momentary switch
Remote control by momentary switch has to be used to turn-on and turn-off the light and to control
the mode of lighting and luminosity.
When the light is turned-off the color or mode of lighting can be changed sequentially by pressing
the momentary switch for 2 seconds:
ENGRGB
Sequence of lighting
Custom Color
Full RGB
Cool White
Bluish White
Red
Green
Blue
Rainbow Color Spectrum
Turning on /off
Press the momentary switch shortly.
Changing the color or mode of lighting
When the light is turned-off press the momentary switch for 2 seconds.

9
Setting the Custom Color
At the selected Rainbow Color Spectrum mode press the momentary switch shortly to turn the light
off. After that press the momentary switch for 5 seconds or until the light is switched to the selected
color and then the Custom Color is set and selected.
Dimming
When the light is turned-on press the momentary switch until the desired illumination is achieved. By
another pressing of the momentary switch the luminosity will increase to the maximum illumination.
Set default
Press the momentary switch for min. 40 seconds or until the light is turned off.
DMX512 control
The built-in ASTEL protocol enables the network connection to control the lights with the standard
DMX512 protocol by using optional LXU01 or LXU03 interfaces.
Multi-color (ENGRGBW) model:
Control by momentary switch
Remote control by momentary switch has to be used to turn-on and turn-off the light and to control
the mode of lighting and luminosity.
When the light is turned-off the color or mode of lighting can be changed sequentially by pressing
the momentary switch for 2 seconds:
ENGRGBW
Sequence of lighting
Custom Color
Full RGB
Cool White
Bluish White
Red
Green
Blue
White Color Spectrum
Custom White Color
Rainbow Color Spectrum
Turning on /off
Press the momentary switch shortly.
Changing the color or mode of lighting
When the light is turned-off press the momentary switch for 2 seconds.
Setting the Custom White Color
At the selected White Color Spectrum mode press the key-switch momentary to turn the light off.
After that press the key switch for 5 seconds or until the light is switched to the selected white color
and then the White Color is set and selected.
Setting the Custom Color
At the selected Rainbow Color Spectrum mode press the momentary switch shortly to turn the light
off. After that press the momentary switch for 5 seconds or until the light is switched to the selected
color and then the Custom Color is set and selected.

10
Dimming
When the light is turned-on press the momentary switch until the desired illumination is achieved. By
another pressing of the momentary switch the luminosity will increase to the maximum illumination.
Set default
Press the momentary switch for min. 40 seconds or until the light is turned off.
DMX512 control
The built-in ASTEL protocol enables the network connection to control the lights with the standard
DMX512 protocol by using optional LXU01 or LXU03 interfaces.
TECHNICAL SPECIFICATIONS
Engine assembly
Power supply 12 – 24 Vdc, max. 260 mA/12 Vdc or 135 mA/24 Vdc (1 LED)
12 – 24 Vdc, max. 500 mA/12 Vdc or 260 mA/24 Vdc (2 LEDs)
12 – 24 Vdc, max. 800 mA/12 Vdc or 420 mA/24 Vdc (3 LEDs)
12 – 24 Vdc, max. 950 mA/12 Vdc or 500 mA/24 Vdc (3 High-Int. LEDs)
15 – 24 Vdc, max. 1.200 mA/24 Vdc (3 High-Int. LEDs)
12 – 24 Vdc, max. 600 mA/12 Vdc or 300 mA/24 Vdc (RGB) (N)
12 – 24 Vdc, max. 650 mA/12 Vdc or 350 mA/24 Vdc (RGB) (M/W)
12 – 24 Vdc, max. 800 mA/12 Vdc or 400 mA/24 Vdc (RGBW) (N)
12 – 24 Vdc, max. 650 mA/12 Vdc or 350 mA/24 Vdc (RGBW) (M/W)
Beam angle 12°(N), 30°(M), 80°(W) (1 LED)
20°(N), 36°(M), 120°(W) (2 LEDs)
12°(N), 30°(M), 80°(W) (3 LEDs)
15°(N), 40°(M), 120°(W) (RGB)
15°(N), 40°(M), 120°(W) (RGBW)
Optical window High-grade polycarbonate glass
Luminous flux (cool white) max. 250 lm (1 LED)
max. 500 lm (2 LEDs)
max. 700 lm (3 LEDs)
max. 1.400 lm (3 High-Intensity LEDs)
max. 3.000 lm (3 High-Intensity LEDs)
max. 190 lm (RGB) (N)
max. 400 lm (RGB) (M/W)
max. 330 lm (RGBW) (N)
max. 550 lm (RGBW) (M/W)
Operating temperature -10°C - +40°C
Casing Anodized aluminium
Protection IP 67
Dimensions Ø86 x 68 mm (ordering code 2: 1, 2, 3, 4)
Ø86 x 153 mm (ordering code 2: 5)
Weight 0.6 kg (ordering code 2: 1, 2, 3, 4)
1.7 kg (ordering code 2: 5)

11
Inground beam assembly
Material Stainless steel (SAE316L) or Aluminium with PMMA or
tempered glass
Dimensions Ø110 x 27 mm (IGBD)
Ø110 x 28 mm (IGBR)
Weight 0.8 kg (IGBDSS, IGBDSB) (stainless steel)
350 g (IGBDAN, IGBDAB) (aluminium)
0.8 kg (IGBR120SS, IGBR120SB) (stainless steel)
300 g (IGBR120AN, IGBR120AB) (aluminium)
0.7 kg (IGBR240SS, IGBR240SB) (stainless steel)
250 g (IGBR240AN, IGBR240AB) (aluminium)
0.6 kg (IGBR360SS, IGBR360SB) (stainless steel)
200 g (IGBR360AN, IGBR360AB) (aluminium)
Inground niche assembly
Material Stainless steel (SAE316L) and PMMA
Dimensions Ø140 x 140mm
Weight 1.2 kg (stainless steel)
500 g (aluminium)
The model specification:
VOLCANO
-
-
-
NICHE code ENGINE code BEAM code
Design and specifications subject to change without notice.

12

13

14
WARRANTY
1. The equipment manufactured by ASTEL d.o.o. is warranted to be free from defects in
workmanship and materials under normal use and service.
2. This Warranty is in effect for of two years from the date of purchase by the user. Proof of purchase
must be included, to establish that it is inside the warranty period.
3. This Warranty is transferrable and covers the product for the specified time period.
4. In case any part od the equipment proves to be defective, other than those parts excluded in
paragraph 5 below, the owner should do the following:
(a) prepare a detailed written statement of the nature and circumstances of the defect, to the best
of the Owner’s knowledge, including the date of purchase, the place of purchase, the name and
adress of the installer, and the Purchaser’s name, adress and telephone number;
(b) the Owner should return the defective part or unit along with the statement referenced in the
preceding paragraph to the warrantor, ASTEL d.o.o., or an authorized distributor,
postage/shipping prepaid and at the expense of the Purchaser;
(c) if upon the Warrantor’s or authorized distributor’s examination, the defect is determined to
result from defective material or workmanship, the equipment will be repaired or replaced at the
Warrantor’s option without charge, and returned to the Purchaser at the Warrantor’s expense;
(d) no refund of the purchase price will be granted to the Purchaser, unless the Warrantor is
unable to remedy the defect after having a reasonable number of opportunities to do so. Prior
to refund of the purchase price, Purchaser must submit a statement in writing from a
professional supplier that the installation instructions of the Operating Instructions manual have
been complied with and that the defect remains;
(e) warranty service shall be performed only by the Warrantor, or an authorized distributor, and
any attempt to remedy the defect by anyone else shall render this warranty void.
5. There shall be no warranty for defects or damages coused by faulty installation or hook-up, abuse
or misuse of the equipment including exposure to excessive heat, salt or fresh water spray, or
water immersion except for equipment specially designed as waterproof.
6. There shall be no responsibility or liability whatsoever on the part of the Warrantor or its
employees and representatives for injury to any person or persons, or damage to property, loss of
income or profit, or any other consequential or resulting damage or cost which may be claimed to
have been incurred through the use or sale of the equipment, including any possible failure or
malfunction of the equipment, or part thereof.

15
DECLARATION OF CONFORMITY
according to IEC Guide 22 and EN 45014
Manufacturer's Name: ASTEL, Podjetje za projektiranje, proizvodnjo in
trgovino, d.o.o.
Manufacturer's Address: Dutovlje 138
6221 Dutovlje
Slovenija
declares that the products
Item, Product Name and Model Number: 1. INGROUND LED light VOLCANO series
conform to the following Product Specifications:
EMC: EN 55015:2006 + A1:2007
EN 61547:1995 + A1:2000 + A2:2009
EN 61547:2009
Safety: EN 60598-2-18:1995/A1:2012
EN 60529:1992+A2:2013
Supplementary Information:
The products herewith comply with the requirements of the following Directives and carry the CE-
marking accordingly:
-the Low Voltage Directive 2014/35/EU
-the EMC Directive 2014/30/EU
-the RoHS Directive (EU)2015/863
ASTEL d.o.o.
Dutovlje 138
6221 Dutovlje
Slovenija
18th January, 2017

16
ASTEL d.o.o., Dutovlje 138, 6221 Dutovlje, Slovenia
Tel: [phone]
Fax:[phone]
E-mail: [e-mail]
Web: www.astel-lighting.com