ASTRO Onyx 332 User manual

DO NOT DISCARD – GIVE TO USER
WARNING
www.astrotools.com
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING
1-800-221-9705 FOR INSTRUCTIONS
BEFORE USE
Study, understand and follow all instructions
provided with this product. Read these instructions
carefully before installing, operating, servicing or
repairing this tool. Keep these instructions in a safe
accessible place.
INTENDED USE OF THE TOOL
Model: Product Type:
PRODUCT INFORMATION:
This denibber is designed for fine sanding imperfections,
paint runs or debris in clear coat finishes. Do not use
this tool outside of the designed intent. Never modify
the tool for any other purpose or use.
WARNING
Caution: To help prevent personal injury.
• Normal use of this product is likely to expose the
user to dust and/or microscopic particles containing
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Always
wear appropriate safety equipment and clothing when
using this product. Study, understand and follow all
instructions provided with this product. Failure to read
and follow all warnings and operating instructions may
result in damages and serious injury or death.
• Always wear ANSI approved goggles when using this
product. (Users and Bystanders).
• Never use this tool for any application other than for
which it was designed.
• Only use accessories designed for this tool.
• Never alter or modify this tool in any way.
• Improper operation and/or maintenance of the tool,
modification of the tool, or use of the tool with
accessories not designed for it could result in serious
injury or death.
• Always select the correct accessories of the correct
size and design for the job that you are attempting to
perform.
• Always work in a clean, safe, well-lit, organized and
adequately equipped area.
• Do not begin repairs without assurance that vehicle is
in secure position, and will not move during repair.
1 YEAR LIMITED WARRANTY
• Astro Pneumatic Tool Co. warrants our products to the original
user against defective material or workmanship for a period of
1 year (except where noted on our price schedule) from the
date of 1st use. Astro reserves the right to determine whether
the product failed because of defective material, workmanship
or other causes and to charge back for missing parts.
Astro Pneumatic Tool Co., at its discretion, will repair products
covered under this warranty free of charge. The distributor
should direct the original user to return the product (with the
exceptions listed below) with the distributor’s name, address,
adequate proof of date of purchase or a copy of warranty card,
and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not
covered by this warranty.
• Astro Pneumatic Tool Co. or its authorized service
representatives must perform all warranty repairs. Any repair
to the product by unauthorized service representatives voids
this warranty. The rights under this warranty are limited to the
original user and may not be transferred to subsequent owners.
• This warranty is in lieu of all other warranties, expressed or
implied, including warranties of merchantability and fitness for
a particular purpose. Some states do not allow the exclusion
of limitations of incidental or consequential damages so the
above limitations may not apply to you.
Before use, check the parts diagram and part
number listing on page 4 to make sure all parts
are included. If any parts are missing or damaged,
please call your distributor.
Page 1
AIR DENIBBING SANDER
SPECIFICATIONS:
332
Motor HP:
Air Exhaust:
Sound Level (dB):
Air Inlet:
Air Hose:
Air Pressure:
Max Speed:
Air Consumption:
Pad Size:
Overall Length:
1/3
Rear
89
1/4"
3/8"
90psi
8,000RPM
2.7 CFM
1.25" (30mm)
6.3" (160mm)
• Small 1.25" (30mm) pad size for isolated spot focus
sanding and denibbing clear coat instead of redoing
entire areas
• Ultra compact right angle design for comfortably
reaching tighter and more compact areas and contours
• Adjustable speed up to 8,000rpm with full head height
of 3" with pad

AIR DENIBBING SANDER
Page 2
Model: Product Type:
MAINTENANCE INSTRUCTION:
1.) LUBRICATION:
Before connection of the hose, apply 4 to 5 drops of a
good quality air tool oil at the air inlet. After 3 to 4 hours
of operation, oiling may be necessary again.
2.) TIGHTNESS OF PARTS:
Regularly check whether all connection parts are
fastened securely. Follow this procedure daily
before beginning work.
3.) STORAGE:
Avoid storing the tool in a location subject to high
humidity. If the tool is left unused, the residual moisture
inside the tool can cause rust. Before storing and after
operation, oil the tool at the air inlet with a good quality
air tool oil and run it for a short period.
4.) DISPOSAL:
Follow national legislation of waste disposal.
5.) ORDERING SERVICE PART:
For further operational and handling information or
for replacement of parts and components, contact the
sales agent from where you purchased the tool, or the
service division of our company, phone number
800-221-9705.
* When ordering parts and components, give each part
number, name, and quantities.
Users of this tool should review the chemical composition of
the work surface and any products used in conjunction with
this tool for any such chemicals prior to engaging in any
activity that creates dust and/or microscopic particles.
Users should obtain the Material Safety Data Sheets for all
identified chemicals, either from the manufacturer or their
employer, and proceed to study, understand, and follow all
instructions and warnings for exposure to such chemicals.
Some examples of these chemicals are: lead from lead
based paints; crystalline silica from bricks, cement and other
masonry products; and arsenic and chromium from chemically
treated lumber. A listing of the chemicals can be obtained at
www.oehha.ca.gov under Propoisition 65.
In order to reduce their exposure to such chemicals,
users should always:
- work in well-ventilated areas.
- wear appropriate safety equipment and clothes that are
specifically designed to filter out microscopic particles.
WARNING
1. The tool shall not be used in potentially explosive
atmospheres.
2. Disconnect the air hose before changing or adjusting
any inserted tools.
3. Before using tool, please confirm all couplings and
plugs are fixed securely. An air hose that is under
pressure may lash out when disconnected and could
lead to serious injuries.
4. Prevent loose clothes, long hair or any other personal
accessories from coming close to moving parts to
reduce the risk of being caught, trapped or drawn into
the rotating spindle.
5. Excessive high air pressure that exceeds the
maximum pressure may cause injuries to user.
6. Exposure to strong vibration for extended time may
cause harm to operator.
7. Be aware of the rotation direction before starting the
tool to reduce hazardous situations due to unexpected
rotation direction.
8. WATCH YOUR STEP! Leaving excess hose
unattended near working area or walk path could
result in injury or death.
9. Wearing eye/face protection could reduce the danger
to person from high speed splinters being emitted from
the tool or work surface.
10. Wearing correct breathing protection will help avoid
inhaling dust or debris from work process that can be
harmful to your health.
11. High sound levels can cause permanent hearing loss.
Use hearing protection while operating tool.
12. Due to the material being processed, there may be a
risk of explosion or fire. Be aware of work surface
dangers prior to beginning work.
13. There is a risk of being cut due to high speed rotation.
Do not touch high speed rotating disc.
14. This power tool is not insulated. If contact is made with
an electric current, injury may occur.
15. Dust created by sanding, sawing, grinding, drilling and
other related activities may expose the user to dust
and/or microscopic particles that may contain
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
332

Page 3
AIR DENIBBING SANDER
Model: Product Type:
SUGGESTED AIR LINE CONNECTION
Pitch pipe back toward air receiver
Compressor unit
Drain
Daily 25 FEET OR MORE
Oil and Water Extractor should be at least 25 ft. from the compressor. Further if possible.
Drain Daily
Drain
Daily
Oil and Water
Extractor
Install drain at
each low point
PIPE SIZE, I.D. (Inches)
Air Flow
CFM
Length of Pipe (feet)
10
20
30
40
50
70
50
1/2"
3/4"
3/4"
1"
1"
1"
100
3/4"
3/4"
3/4"
1"
1"
1"
150
3/4"
3/4"
1"
1"
1"
1-1/4"
200
3/4"
1"
1"
1"
1-1/4"
The oil and water extractor should not be mounted on or
near the air compressor.
The temperature of air is greatly increased during
compression. As the air cools down to room temperature,
in the air line, on its way to the Air Power Tool, the moisture
contained in it condenses. Thus, for maximum effectiveness,
the oil and water extractor should be mounted at some point
in the air supply system where the temperature of the
compressed air in the line is likely to be lowest. Air lines must
be properly drained daily. Each low point in an air line acts as
a water trap. Such points should be fitted with an easily
accessible drain. See diagram below. Pitch all air lines back
towards the compressor so that condensed moisture will flow
back into the air receiver where it can be drained off.
Drain daily.
332
A

AIR DENIBBING SANDER
Page 4
Model: Product Type:
372 Old US Highway 52 South
Mount Airy, NC 27030
Call 1.800.221.9705 for questions concerning performance of
the product or other inquiries.
PARTS BREAKDOWN
Parts List
Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
332-01
332-02
332-03
332-04
332-05
332-06
332-07
332-08
332-09
332-10
332-11
332-12
332-13
332-14
332-15
Girdle
Rubber Cover
Screw(M4×6)
O-Ring
Dual Lock
Bearing
Screw
Balance Weight
Set Screw(M4x8)
Spindle
Woodruff Key
Clamp Nut
Ball Bearing (608zz)
Spindle Gear
Ball Bearing (696ZZ)
Index Part No. Description
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
Qty
16
17
18
19
20
21
22
23
24
25
26
28
29
30
31
332-16
332-17
332-18
332-19
332-20
332-21
332-22
332-23
332-24
332-25
332-26
332-28
332-29
332-30
332-31
Angle Head Housing
Grease Fitting
Pinion
Coupling Nut
Lock Ring
Bearing(608ZZ)
Front End Plate
Bearing Spacer
Rotor
Rotor Blade
Cylinder
Rear End Plate
Housing
Air Regulator
O-Ring(P8)
Index Part No. Description
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
Qty
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
332-32
332-33
332-34
332-35
332-36
332-37
332-38
332-39
332-40
332-41
332-42
332-43
332-44
332-45
332-46
Spring Pin (Ø2.5x18)
Valve Spring
Throttle Valve
O-Ring (P4)
Valve Shaft
Throttle Lever
Spring Pin(Ø3x22)
Muffle
O-Ring(S022.4)
Exhaust Sleeve
Inlet Bushing
Ring
Housing Cover
PA D
Retainer Ring
Index Part No. Description
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
712
332
28
7
46
19
35
30
29
22 23
31
25
24
33
40
34
41
32
42
44
38
36
11
6
10
12
26
14
15
32
16
20
17
18
15
13
39
39
43
21
9
8
6
45
5
4
2
1
3
37