ASYS Super Dry Totech XSDC 601-02 User manual

XSDC 601-02
Operation manual XSDC 601-02

XSDC 601-02
Contents
1. Safety Information 4
1.1 Adherence to information provided in the Operation Manual 4
1.2 Operator Obligations 4
1.3 Personnel Obligations 4
1.4 Organizational Measures 4
1.5 Information related safety precautions 4
1.6 Intended use 5
1.7 Hazards related to cabinet handling 5
1.8 Protective devices 5
1.9 Electrical hazards 5
1.10 Hazards arising from hot surfaces 5
1.11 Maintenance, Service and troubleshooting 6
1.12 Dehumidifier modification 6
1.13 Cabinet cleaning and disposal 6
2. Specification 7
2.1 Use 7
2.2 Operating conditions 7
2.3 Function 7
3. Start-Up 8
3.1 Handling with hoisting gear 8
3.2 Installation 8
3.3 Startup 8
4. Settings 9
4.1 Access to the menu 9
4.2 Language menu + Software version 9
4.6 Set point temperature 9
4.7 Temperature alarm deviation 9
4.8 Temperature alarm delay 9
4.9 Door alarm 10
4.10 Interlocking (key-lock display) 10
4.11 Changing the standard IP address from the cabinet 10
4.12 Setting the time and date 12
5. Software 12
6. Webserver 13
6.1 Supported Browsers 13
6.2 Supported Devices 13
6.3 Supported language versions of web pages 13
6.4 Log on to the web server 13
6.5 Display LOGO! system information 14
6.6 Using the virtual display on the web server 14

XSDC 601-02
7. Calibration 15
8. Maintenance 15
9. Troubleshooting 16
9.1 For malfunction 16
9.2 Measuring faults 16
9.3 Communication error via Ethernet 16
9.4 Display indicates “BM no resp Press ESC” 16
9.5 No indication on Display 16
9.6 Logic module and extension module checking 16
9.8 Temperature too high 16
10. Warranty and Liability 17
10.1 Warranty and liability 17
10.2 Full Warranty 17
10.3 Exchange warranty 17
10.4 Third year warranty 18
10.5 Guidelines for the RMA procedure of Totech Europe B.V. 18
11. Serial numbers 19
11.1 Cabinet serial numbers 19
12. CE Declaration 19

XSDC 601-02
1. Safety Information
1.1 Adherence to information provided in the Operation Manual
Being familiar with the basic safety information and regulations is essential for safe handling and
failure-free operation of this device.
✓This Operation Manual contains the most important information required in order to safely
operate the device.
✓Please ensure, all personnel operating the device adheres to this Operation Manual and in
particular to the safety information provided herein.
✓Additionally, any rules and regulations with respect to accident prevention, applicable at the
your respective location, are to be complied with.
1.2 Operator Obligations
The operator undertakes to exclusively authorize individuals to work at the cooling cabinet, who:
✓are familiar with relevant regulations on occupational safety and accident prevention, and
have been trained in the device’s handling;
✓are in possession of and/or have proven to possess the required expertise and know-how;
✓have read and understood the safety information and precautions provided in this Operation
Manual.
✓Furthermore, the operator undertakes to regularly check its personnel's for a safety-conscious
mode of practice.
1.3 Personnel Obligations
All personnel assigned to operate the device, undertake to:
✓comply with the relevant occupational safety and accident prevention regulations and follow
the safety information and precautions provided herein, before operating the device.
1.4 Organizational Measures
✓Required personal protective equipment (PPE) is to be provided by the operator.
✓All existent safety installations are to be inspected regularly.
1.5 Information related safety precautions
✓Ensure the Operation Manual's general availability at the device’s application site.
✓In addition to the Operation Manual, also provide for and ensure to comply with general as
well as local regulations on accident prevention and environmental protection.
✓Ensure to keep all safety information and precautions applied to the device in legible
condition.

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1.6 Intended use
The device is exclusively intended to cool atmospheric air. Any deviating or exceeding deployment is
considered unintended use. Totech EU will not assume any liabilities for damage resulting therefrom.
The device must not be mounted in and/or exposed to the intake of liquids (e.g. filled
tanks or sumps, flooded areas etc.).
Operation in and/or with potentially explosive ambiance is not permissible.
Intended use also includes compliance with all information provided in the Operation Manual as well
as adherence to the remarks made on.
1.7 Hazards related to cabinet handling
The device was built in accordance with state-of-the-art technology and generally accepted technical
safety requirements. Ensure to exclusively use it:
✓for its intended use;
✓in good order and condition with respect to safety.
✓Ensure to immediately remedy any malfunction, which might impede the device’s safety.
1.8 Protective devices
✓Generally ensure all protective devices to be properly installed and functional before operating
the device.
✓Protective devices may only be removed:
a) After shutdown
b) As safeguarding against unintended restart.
✓For delivery of subcomponents, the operator shall ensure the standard installation of
protective devices.
1.9 Electrical hazards
✓Works performed at the electrical power supply are to be executed by qualified electricians
only.
✓Ensure to always keep the control area locked. Access is to be granted to authorized and
adequately equipped personnel only.
✓In the event works are to be performed at live parts, ensure to provide for a second person
who can switch off electricity, if necessary.
1.10 Hazards arising from hot surfaces
✓Defrosting cycles process may cause the cooling module surface to heat up to approx. 40°C.
✓Ensure not to touch the operating cooling module without wearing adequate protective
equipment.
✓Ensure to keep a minimum distance of 5 cm at the unit's back side.

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1.11 Maintenance, Service and troubleshooting
✓The device is maintenance-free.
✓Ensure to inform operators prior to the commencement of maintenance activities.
✓For repair works, switch device to neutral and secure main switch against unexpected
restart.
✓Apply restart warning sign.
✓Check unscrewed fastenings for secure tightness.
✓After completion of repair works, check safety devices for functionality.
1.12 Dehumidifier modification
✓Any modification, extension, and/or conversions to the device are subject to Totech EU's
written consent.
✓Exclusively use original spare parts to ensure the device’s proper and safe function and
operation.
1.13 Cabinet cleaning and disposal
Ensure proper handling and disposal of deployed substance and materials. This particularly applies to
cleaning activities including the use of solvents.

XSDC 601-02
2. Specification
2.1 Use
Cooling cabinets with logging functionalities are deployed for cooling functions in process engineering,
air-conditioning technology, and cooling in production and storage spaces, inside which products and
installations require low temperatures. Cooling cabinet with integrated automatic defrosting
mechanism has been specifically designed for being deployed in cooling storage cabinets, in which
logging of history data of the temperature is of specific importance.
2.2 Operating conditions
In general, cooling cabinets made by Totech are designed for initial conditions of 18-40°C at
0-60%RH. Higher ambient temperature conditions will adversely affect cooling performance.
✓Ensure to exclusively operate the device in ambient temperatures (control-side) ranging
between 18°C and 40°C!
✓Ensure the intake air does not contain any free water (water drops)
✓Ensure devices are not mounted in and/or exposed to the intake of liquids (e.g. filled tanks or
sumps, flooded areas etc.).
✓Any operation in and/or with potentially explosive ambience is not permissible.
2.3 Function
The device has been equipped with custom-programmable logic module, mounted in the cabinet. The
respective module serves to control the device's temperature and functions monitoring.
In order to ensure ideal cooling, the cooling unit requires adequate defrosting. Therefore, the device
has an automatic defrosting cycle. This means that the device will start defrosting every 6 hours. Each
individual defrosting cycle will take about 15 minutes. During defrosting processes, active cooling is
not feasible.
It provides an external display, indicating several reports such as malfunction, alarms, actual and
pre-set values. Individual data can be retrieved by pressing the control panel's pushbuttons, whereas
fault reports are given highest priority.
The air temperature can be controlled by means of the logic module, integrated in the top of the
cabinet. The function is operated via the central text display.

XSDC 601-02
3. Start-Up
3.1 Handling with hoisting gear
Ensure to lift the device by means of fork lifts or with secured harnesses. Do not use pipe connections
or other attachment parts as lifting points.
3.2 Installation
With respect to the device's installation, please adhere to the following:
✓Do not expose the device to weather.
✓Ensure the intended installation site to be plane and capable of carrying the devices operating
weight. The device does not require foundation.
✓Provide for a clearance of at least the device's width (in height) for repair and
maintenance/servicing works at the operating side and the inspection lids, in particular at the
rotor.
✓devices may not be mounted in and/or exposed to the intake of liquids, e.g. filled tanks or
sumps, flooded installation sites etc.
✓Operation in and/or with potentially explosive ambience is not permissible.
3.3 Startup
Prior to initial operation, ensure to check all mechanical and electrical connections for secureness
and leak-tightness. Also remove possible soiling.
The device has been designed for a supply voltage of 230 Volts / 50 Hz, and may exclusively be
operated with the respective voltage.
Connect the plug to a safety socket. If the device does not immediately start automatically, it is in
standby mode. In that case, please press the [ON]-button in order to activate the device.
The cabinet's initializer will then start. As soon as initialization has been completed, the main menu
will appear on the display, and the cooling module will start. Following initialization, the program will
start with indication of the temperature of the cabinet's interior. The (optional) red/green signal light
will indicate the different states and alarm functions. Alarms are indicated with a flashing red signal.
The preset temperature will be reached after approximately 30 minutes. After the preset value has
been reached the temperature will stay at the preset level.
The cabinet is enabled immediately after start-up; its full performance will be achieved after approx.
24 hours.
In order to switch off the device, please press the [ON]-button during the cooling operation, located
on the external display. Keep the pushbutton pressed for 3 seconds. This power-off function will
switch the device to idle mode, and deactivate all control outputs and display functions. However, the
device itself will remain switched on. Consequently, please always disconnect the device from the
mains connection if maintenance/servicing activities are performed.

XSDC 601-02
4. Settings
4.1 Access to the menu
Pressing the [SET]-button once will open the setup menu. It allows for defining respective setting by
means of the buttons [+] and [-].
Briefly pressing the [SET]-button again will open the following reference input menus in sequence:
✓Language
✓Setpoint temperature
✓Temperature alarm deviation
✓Temperature alarm delay
If neither the buttons [SET] nor [+] [-] are pressed for a period of 20 seconds, the program will
automatically switch back to the standard display.
4.2 Language menu + Software version
This function serves to define your local language. Available are:
1. German
2. English
The lower section of this menu provides information on the current software version.
4.6 Set point temperature
This menu serves to define the temperature requested for the cabinet. In case the defined nominal
value is above cabinet temperature / ambient temperature, the cooling module will not be activated.
4.7 Temperature alarm deviation
Pressing the [SET]-button again will open the menu Temperature Alarm. It serves to define the
deviation (difference) from set nominal values, which will activate audible or - optionally - visible
alarms, if being undercut or exceeded.
The alarm will activate an acoustic signal, and switch on the signal light's flashing red light. Briefly
pressing the [SET]-button will serve to acknowledge the audible alarm. It will then be reactivated for
new alarms. Both, the alarm signal on the display as well as the signal light are automatically resolved
upon correction of respective alarm causes.
4.8 Temperature alarm delay
This display serves to define alarm delays for temperature increases, in order to prevent short-term
temperature decreases or increases from triggering alarms.
Please note that the cooling module will be deactivated during defrosting processes. This may cause
short-term increases (max. 20 minutes) in the cabinet's temperature.

XSDC 601-02
4.9 Door alarm
The alarm delay for a door alarm has been preset to 90 seconds, and does not allow for modification.
In the event doors are opened for longer periods, the alarm will activate an acoustic signal, the
display backlight will change to blinking red, and switch on the signal lamp flashing red, if provided.
Briefly pressing the [SET]-button will serve to acknowledge the audible alarm. It will then be
reactivated for new alarms. Both, the alarm signal on the display as well as the signal light are
automatically deleted upon correction of respective alarm causes.
4.10 Interlocking (key-lock display)
Simultaneously pressing the buttons [+] [-] for 5 seconds will cause the indication "Interlocking
Activated" to appear on the display. The control system is now protected from unintended parameter
re-adjusting. Currently set parameters can be viewed but not modified. If you request to modify the
settings, please press the buttons [+] [-] for another 5 seconds, until the display indicates "Unlocked".
All functions can be re-accessed unrestrictedly again.
4.11 Changing the standard IP address from the cabinet
Default IP settings:
The IP setting cannot be used with a local DHCP server, so the IP address need to be set manually
The Standard IP setting is:
BM (base Module) IP address: 10.31.0.xxx
TDE (display) IP address: 10.31.0.xxx
Subnet mask: 255.255.255.0
Gateway: 10.31.0.1
Choose your own IP address:
Before starting with this procedure please determine 2 IP addresses which can be used for the cabinet
in your local network, and write them down below:
BM (base Module) IP address: __________________
TDE (display) IP address: __________________
Subnet mask: __________________
Gateway: __________________
If you do not know which IP address can be used please ask your local IT administrator.

XSDC 601-02
Procedure on how to change the IP address:
For this procedure use only the arrow keys on the right side of the screen
From the standard screen press:
✓Arrow down
✓ESC
✓Arrow down
✓Select Logo settings ⇒ OK
✓Arrow up
✓Select stop
✓OK
✓Arrow left (Select yes)
✓OK (BM is stopped)
✓Arrow down (3x) (select Network)
✓OK (3x)
✓Select the IP address of your desire with Arrow up/down and Arrow right
✓OK
✓Arrow down
✓Select the subnet mask of your desire with Arrow up/down and Arrow right
✓OK
✓Arrow down
✓Select the Gateway of your desire with Arrow up/down and Arrow right
✓OK
✓ESC (3x)
✓Arrow down (2x)
✓OK (TDE settings)
✓Select TDE Network
✓OK (2x)
✓Select the IP address of your desire with Arrow up/down and Arrow right
✓OK
✓Arrow down
✓Select the subnet mask of your desire with Arrow up/down and Arrow right
✓OK
✓Arrow down
✓Select the Gateway of your desire with Arrow up/down and Arrow right
✓OK
✓ESC (2x)
✓Arrow up (2x)
✓Logo selection ⇒ (OK)
✓Select the IP address from LOGO with Arrow up/down and Arrow right
✓OK
✓ESC
✓Arrow down (Logo! Setting)
✓OK
✓Arrow up (3x)
✓OK ⇒ (start)
✓Arrow left (select yes)
✓(BM is running)
✓The display switches automatically to cooling.

XSDC 601-02
4.12 Setting the time and date
From the standard screen press:
✓Arrow down
Check the current time and date in the display
If it is not ok please follow the next steps:
✓ESC
✓Select LOGO! settings
✓OK
✓Select Setup
✓OK
✓Select Clock
✓Arrow down
✓OK
✓Select set clock
✓OK
✓Change the time (hh:mm) and date (yyyy-mm-dd) with Arrow up/down and Arrow left / right
✓OK
✓ESC (4x)
✓Arrow up
5. Software
This cabinet comes with standard free software which can be downloaded from our website at
http://www.superdry-totech.com/software-totech-viewer/
With this software the cabinet’s Temperature (T °C) can be monitored, and history log files
downloaded from the cabinet via TCP / IP.
In order to have the software working correctly, the time and date in the cabinet should be set
correctly, see chapter 4.12

XSDC 601-02
6. Webserver
The device has an integrated web server which allows you to operate the drying unit from a
conventional PC or a mobile device via the IP address of the LOGO! Device. With this method you can
access the LOGO! Basic module using an internet-connected device (conventional PC, tablet or
smartphone with web browser function).
Via mouse or touch screen - depending on the device being used - the web server allows you to
quickly and easily operate the virtualized LOGO! Basic module or LOGO! TDE (display)
6.1 Supported Browsers
The LOGO! web server supports the following web browsers:
✓Microsoft Internet Explorer with at least version 8.0
✓Mozilla Firefox with at least Version 11.0
✓Google Chrome with at least version 16.0
✓Apple Safari with at least version 5.0
✓Opera with at least version 12.0
6.2 Supported Devices
The LOGO! web server supports the following communication devices:
✓Traditional PC
✓Apple iPhone
✓Apple iPad
✓Smartphones and tablet PCs with Android system with at least version Android 2.0
6.3 Supported language versions of web pages
The LOGO! web server supports the following languages for web pages:
✓German
✓English
✓Italian
✓French
✓Spanish
✓Simplified Chinese
✓Japanese
6.4 Log on to the web server
To log on to the desired LOGO! Basic module, follow these steps:
a) Open your web browser.
b) Enter the IP address of your LOGO! Basic module into the address bar. (see chapter 4.12)
- (EXAMPLE) LAN access (Local Area Network) via: http://192.168.0.27
- (EXAMPLE) Remote access via: http://192.168.0.27:8080
Note: Make sure that TCP port 8080 is selected for remote access.

XSDC 601-02
c) Click or tap the button. The LOGO! web server guides you to the welcome page.
Note:
Use the following credentials to logon to the web interface:
Name: Web User
Password: LOGO
d) If necessary select the drop-down list for the desired language.
e) To log into the web server, click or tap the [Log on] button.
Note:
Remote access to the sign-in process may takes several seconds.
If the login fails, press or tap the refresh button or display in your browser (on a conventional
PC alternatively on the function key "F5") to try again.
6.5 Display LOGO! system information
Once you are logged in, the LOGO! web server shows all system information of your LOGO! Basic
module, e.g. module generation, module type, firmware (FW) version, IP address and module status.
6.6 Using the virtual display on the web server
On the left side of the screen, select LOGO! TD.
The real time reading temperature (T °C) is displayed.
The LOGO! web server also enables the normal operation as can be done on the actual display of the
cabinet.
The function keys (F1 to F4) are always enabled. The current function is displayed on the bottom line
of the text display.

XSDC 601-02
7. Calibration
Totech recommends annual calibration inspection or the system's calibration by sensor replacement,
respectively. For the sensor’s calibration, we recommend the following two options:
1. Replacing the sensor by a factory-calibrated sensor. After detaching the screw-fastened
retaining ring, the plug-in sensor can simply be unplugged. The replacement sensor is
mounted in reverse order. Since all settings have been stored in the sensor, its replacement
will serve to calibrate the cabinet’s overall measuring. Additional measurement equipment or
software is not required.
2. Define deviations by means of a calibrated reference dew point meter (minimum accuracy
±0.2%RH or higher), and calibrate the sensor via the software's calibration function. This
proceeding requires data connection to PC and software (for detailed instructions, please refer
to the Software Manual of the manufacturer).
8. Maintenance
Ensure to generally disconnect the device from the electrical power supply before opening or
disassembling the device.
Ensure all motors - in particular ventilators - are at standstill before reaching inside the device!
In case the device was in operation, please allow a cooling time of at least 30 minutes before
disassembling the device!
General maintenance; Cooling cabinet has been designed for maintenance-free long-term
operation. A maintenance schedule does thus not exist.
Sensor replacement and calibration; please proceed as described under item 7.
Repair works are to be performed by qualified Totech service engineers or adequately trained
personnel only. Please contact your local Super Dry Totech dealer, or Totech EU directly at the
service portal found on the website: http://service.superdry-totech.com/

XSDC 601-02
9. Troubleshooting
9.1 For malfunction
✓Disconnect device from power supply completely, and restart after 10 seconds.
✓Check logic module and extension module as described under item 9.6.
9.2 Measuring faults
✓Unplug the sensor and check plug connector.
✓Check the sensor pins.
9.3 Communication error via Ethernet
✓No communication: Check TCP/IP settings, see item 4.11.
9.4 Display indicates “BM no resp Press ESC”
✓Malfunctioning connection between display and logic module.
Check plug connections of display, drying unit, and logic module.
(For checking, the display can be directly connected to the drying unit with a standard
Ethernet cable).
✓Check logic module as described under item 9.6.
9.5 No indication on Display
✓Check plug connections.
✓Check mains fuse in port, and replace if necessary.
✓Check LED for illumination on power supply unit.
a) No LED illuminated ⇒check input-side power supply unit (230VAC); if present, the
logic module needs to be replaced.
b) Red LED illuminated ⇒disconnect secondary power supply unit. If red color remains,
the power supply unit is to be replaced.
c) If illumination switches to green, identify and remedy cause for short-circuit fault.
✓Disconnect external optional equipment (alarm signal light, heater, N2, …) and re-check
✓Disconnect display and re-check
9.6 Logic module and extension module checking
✓Green LED illuminated ⇒ proper function.
✓Red LED illuminated ⇒software update via Ethernet module required. If the respective state
remains, the logic module is to be replaced.
✓No LED illuminated ⇒check voltage supply (24VDC); if present, the logic module is to be
replaced.
9.8 Temperature too high
✓Setpoint too high ⇒ change setpoint to desired value.
✓Cooling module power supply interrupted ⇒ check mains connection.
✓Cooling module or ventilator failure ⇒ replace defect components.

XSDC 601-02
10. Warranty and Liability
10.1 Warranty and liability
Principally, we apply our "General Terms & Conditions", which the operator has been provided with
upon contract conclusion at the latest. Warranty and liability claims in relation to personal injury and
property damage shall be excluded if the same arise from one or more of the causes below:
✓the cabinet’s unintended use;
✓the cabinet’s improper and inappropriate installation, commissioning, operation, and/or
maintenance;
✓operation with defect safety devices or non-functional safety and protective devices;
✓unauthorized modification or unauthorized alteration of the technical design;
✓repair works performed in an inappropriate manner;
✓disaster situations, impact by foreign objects, and events of force majeure.
After purchase we provide warranty on all our new products, unless agreed differently.
10.2 Full Warranty
Valid during the first year after purchase of the new product
All drying cabinets, cooling cabinets, vacuum machines & spare parts (including dry-units).
Full warranty:
The end user will receive the defective part replaced at no costs. The transport costs are to be paid by
the receiving party. The defective part has to be returned after it is replaced with the new one.
Actual replacement is done by the end user with support from Totech technical support if needed.
10.3 Exchange warranty
Valid during the second year after purchase of the new product
Only U-5000 series & U-7000 series.
Exchange warranty:
The end user will receive the defective part at a lower price. The old part will be returned by the end
user to Totech EU as soon as the defective part is replaced with the new one.
Actual replacement is done by the end user with support from Totech technical support if needed.

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10.4 Third year warranty
Valid during the third year after purchase of a new product
Only U-5000 series & U-7000 series.
Third year warranty:
Each case will be evaluated by the technical support department, and the Part(s) will be provided
under leniency circumstances. The end user will receive the defective part at an especially quoted
price by Totech EU sales department. The old part will be returned by the end user to Totech EU as
soon as the defective part is replaced with the new one.
Actual replacement is done by the end user with support from Totech technical support if needed.
Please note: all the parts needs to be shipped back to Totech Europe B.V. within 30 days of
receiving the warranty parts. If not, you will be invoiced for the normal price.
10.5 Guidelines for the RMA procedure of Totech Europe B.V.
The RMA form:
Requirement: Microsoft Excel, Email.
You can download the RMA from: http://www.superdry-totech.com/
The purpose of this new RMA form is to make one standard form for all Totech dealers & customers.
Please provide us as much as possible details by filling in the yellow lines to speed up the process.
✓Do not change, rename and/or delete any of the worksheets.
✓Please fill in the, Company name, Address, Zip code, City, Country, Tel. nr., Fax. nr., Contact
person, and Email.
✓Fill in ALL the yellow lines of the Complaint form starting with the first one.
✓When the complaint form is filled in correctly the overview sheet will be filled in automatically.
✓Use the “Save as” function in Excel to rename the form. Send the completely filled in
complaint form to our service portal at http://service.superdry-totech.com/
✓Totech Europe B.V. will only accept the Complaint form send in electronically at this stage.
✓We will provide you the warranty and/or repair parts as soon as possible.
Shipping the parts to Totech Europe B.V.
✓Each part must have its own complaint form attached.
✓All parts must be shipped back in original packaging as much as possible, and ESD safe.
✓Those parts that are returned to Totech EU without any proper packaging will not be accepted
for warranty or repair.
✓Broken or damaged parts due to shipping, or bad packaging, will not be accepted for
warranty.
Send all parts to:
Totech Europe B.V.
To: Technical support department
De linge 28
8253 PJ Dronten
The Netherlands Europe
Totech Europe B.V. will not provide warranty on returned parts when the Complaint form is not filled
in correctly.

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11. Serial numbers
11.1 Cabinet serial numbers
Explanation how the serial number of the cabinet is identified:
12. CE Declaration
With this writing, we:
Totech Europe BV
De Linge 28
8253 PJ Dronten
confirm that the cooling cabinet described corresponds with the fundamental
safety and health demands of the following EC instructions:
EN55011: 1998+A1:1999+A2:2002
EN61000-6-2:2001
2006/95/EG
2004/108/EG
Totech Europe B.V.
Gerhard Kurpiela