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Haier RF-8888-174 User manual

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HAIER
TOP MOUNTED
REFRIGERATOR FREEZER
SERVICE MANUAL
PART # RF-8888-174
HAIER AMERICA TRADING, LLC
www.haieramerica.com
TABLE OF CONTENT
Content 2
Specifications 3
Refrigerating Principle 4
Principle Of Electronic Control 5
Troubleshooting And Repairs 7
SPECIFICATIONS
Model BC-50P/HSE02WNAWW
Cavity Supply (V/Hz) 115/60
Power Consumption (kW•h/year) 315
Unit Dimensions (WDH)(mm) 20x20x21
Unit Weight (Lbs) 46.3
Box Dimensions (WDH)(mm) 20x20x22
Box Weight (Lbs) 55.1
Box Cubic (Cubic Feet) 5.4
* Specifications are subject to change without prior notice
REFRIGERATING PRINCIPLE
Schematic Diagram Of Refrigerating Principle
Brief Description Of Refrigerating Principle
For the forced air-cooling single-system refrigerator, there is only a finned evaporator
mounted generally at the rear of its freezer compartment. This evaporator achieves
refrigeration of refrigerator and freezer compartment. Cool air is send to the refrigerator
and freezer compartment by air ducts, the temperature in the freezer compartment is
regulated with the freezer thermostat whereas the temperature in it’s refrigerator
compartment is controlled by regulating the throttle or alternatively, using a refrigerator
to control the start and stop functions of compressor and matching the evaporator to
control the freezer temperature.
PRINCIPLE OF ELECTRIC CONTROL
Schematic Circuit Diagram
APOWER PLUG
BTHERMOSTAT
C OVERLOAD PROTECTOR
DCOMPRESSOR
EPTC
Brief Description of Control Principle BC-50P/HSE02WNAWW is a direct cooling
single-system refrigerator without freezer compartment; a mechanical type of control is
generally adopted. The thermostat directly controls the start and stop function of the
compressor, and hence the refrigerator temperature.
TROUBLESHOOTING AND REPAIRS
6.1 Normal Refrigerator Functions
A domestic refrigerator is comprised of an electric control system and a refrigerating
system. Since both systems work together, it is difficult to tell whether or not the
refrigerating system is in good working condition. If any part of the refrigerating system
or electric control does not work properly, the refrigerator’s efficiency will decline,
operating properties will destabilize, and in worst cases, it will not function at all.
Sending refrigerators to a service department can be difficult since they are generally
large. At times, normal phenomena are incorrectly diagnosed as troubles. Before we deal
with the recurrent problems of refrigerators, here is a brief outline of normal occurrences
that should not be considered as problems. If any of the occurrences listed below
happens, you can continue to use your refrigerator:
1. Rumbling sounds
When the compressor of a refrigerator stops running, a rumbling sound will be heard
from the evaporator. This sound is caused by the flow of refrigerant in the evaporator
tube. The refrigerant flows momentarily after the compressor has stopped running. This
sound, therefore, does not constitute a problem.
2. Clicking noises
Refrigerators often make clicking noises. This is also normal. It is the result of the intake
or release of the armature of a current dead weight start relay when the compressor is
started. The compressor motor makes a clicking sound while it is running. This sound is
faint in the daytime but becomes louder at night.
3. Hot refrigerator parts
The compressor consists of an electric motor and a compressing apparatus. During its
normal operation, the temperature of the motor’s starter core and windings will range
between 100°F-110°F. The temperature of the piston and cylinder of the compressing
mechanism is normally 100°F due to the heat produced when compressing the
refrigerant. Most of the heat radiates through the compressor casing to the air, therefore
the temperature of the casing is generally between 85°F and 90°F. It becomes extremely
hot, particularly in summer when the ambient temperature is higher than usual. All these
are normal phenomena.
4. Crackling sounds
For the direct cooling refrigerator, an irregular crackling sound is caused by expansion
and contraction of the compressor. This sound will not affect the normal operation of the
refrigerator.
6.2 Common Problems Of A Refrigerator And Their Solutions
Refrigerator problems are closely related to the quality of components, level of
workmanship, and owner maintenance. The parameters generally used to determine the
working conditions of a refrigerator include the temperature inside the refrigerator, the
operating rate, electrical power consumption, noise level, and other functional indices. If
any of these indices passes their permissible range, there is a fault with the refrigerator.
During the entire service life of a refrigerator, the probability of problems’ occurring
within a specific time is called its failure rate. A comparison between the control circuit
system of a refrigerator and its refrigerating system indicates that the failure rate of the
former is higher. When troubleshooting, the first thing you must do is to determine
whether the source of the problem is the control system or the refrigerating system.
There is usually no troubleshooting instrument for the domestic refrigerator. The location
and nature of problems must therefore be determined according to their respective
features. Experience in servicing is very important for troubleshooting. Well-experienced
service technicians can correctly identify and solve problems based on their
comprehensive analysis of the characteristics of the particular problems as well as the
operating conditions for various kinds of refrigerators.
Three Essential Things To Note During A Checkup
1. Look
a. Check the tubing of the refrigerating system for cracks and various welding points for
leakages. If there is a leakage, a distinct oil stain will be seen.
b. Check the tubing of the refrigerating system for cracks and various welding points for
leakages. If there is a leakage, a distinct oil stain will be seen.
c. Check the suction and exhaust pressure valves of the compressor to see whether they
are normal.
d. Pay attention to the rate at which the temperature decreases in both the refrigerator and
freezer compartments.
e. Check the environment to see whether it is suitable for the refrigerator.
f. Check refrigerator door seal, case, table surface, and heat insulation layer.
2. Listen
a. Listen to the noises made while the compressor is running. During the normal
operation of compressor, a slight and uniform humming sound due to undulation of
electric currents will be heard. The sounds listed below indicate a malfunction.
• Humming sounds from a fully enclosed aggregate unit indicate that the
motor was not started properly.
• Clattering sounds from the start relay indicate that the start contacts cannot
be released normally.
• Whistling sounds indicate the release of high-pressure gas from a crack in
the pressure tube inside the compressor.
• Clucking sounds indicate that the suspended spring inside the compressor
has broken
• Knocking sounds from inside the compressor indicates that a large
quantity of moist refrigerant vapor or refrigerating oil has leaked into the
compressor cylinder.
• Striking sounds from metal parts inside the compressor indicate that
moving parts are loose.
b. Listen to the gas flowing in the evaporator by opening the refrigerator door while the
compressor is in operation. Normally, refrigerant circulating in the evaporator produces a
gentle whistling accompanied by a sound similar to water flowing. If only the whistling
can be heard and there is no sound similar to water flowing, then the refrigerant has
already percolated. If neither sound can be heard, the filter or capillary is clogged.
3. Touch and Feel
a. Feel the compressor while it is running. Its temperature should be less than 90ºF. Its
temperature may exceed 90ºF if it has been running for an extended period of time.
b. After the compressor has operated for 5~10 minutes, feel the condenser. The
temperature of its upper part should be higher than that of its lower part (or its right part
is hotter than its left part, depending on the type of condenser coil). This indicates that the
refrigerant is circulating properly. If the condenser is not hot, then the refrigerant is
leaking. If the condenser is hot for only a few minutes and then cools down, the filter and
capillary are clogged. If hot air is blown out of the forced air-cooling condenser, the
system is out of order.
c. Feel the filter’s temperature. Normally, the temperature on the filter’s surface should
be a little higher than the ambient temperature. If the filter is lower than the ambient
temperature, then the meshes of its screen are clogged. This obstructs the flow of
refrigerant and causing a drop in temperature due to throttling.
d. Feel the temperature of exhaust gas from the refrigerating system. The exhaust gas
should be very hot as the normal working state. If the refrigerator has an enclosed
compressor refrigerating system, there should be no frost or condensation on the gas
suction tube, otherwise, there is some problem with the system (frosting may show when
starting machine, this is normal condition).