ATA OACIS-2XC User manual

Quick Installation Guide for OACIS-2XC
O A C I S
Open Architecture Control Integrated System
Version 01.06
http://www.atainc.com
[e-mail]

2
Package Contents
l
OACIS
-
P
S/N EA CHECK
01. Servo Press £
02. Servo Drive £
03. Interface SGA-D Signal Conditioner £
04. Power Cable £
05. Brake Cable £
06. Motor Encoder Cable £
07. CN1 Cable £
08. Limit Sensor Cables £
09. STO Cable £
l
OACIS
-
T
10. Nut Runner £
11. Servo Drive £
12. Interface SGA-D Signal Conditioner £
13. Power Cable £
14. Brake Cable £
15. Motor Encoder Cable £
16. CN1 Cable £
17. STO Cable £
l
SERVO CONTROLLER
18. OACIS-2XC £
19. Firmware Download Cable £
l
ETC
20. Quick Installation Guide £
21. CD-ROM with Setup Software £
22. User Manual Book £
23. Origin of Certificate £

3
Quick Installation Diagram
Check Up the Package
Hardware Installation
Software Installation
OACIS Power On

4
I. Check up the Package
£Case I. One Servo Press with OACIS-2XC
£Case II. One Nut Runner with OACIS-2XC
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18
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11
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1
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3
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6
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4○ 5

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£Case III. Two Servo Presses with OACIS-2XC
£Case IV. One Servo Press & One Nut Runner with OACIS-2XC
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6
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2
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4○ 5
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These pictures can be different from the real one.
üNumbering of Products refer to page 2.
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2
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15
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13 ○ 14
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3
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6
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1
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1

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DO NOT CONNECT ALL THE CABLES WITH POWER ON.
All the wirings should be connected after switch off.
Otherwise severe damage for the devices might happen.

7
II. Hardware Installation
Connect OACIS Power In & Ground
Connect Analog Inputs
0V
24V
0V
24V DC POWER IN
0V
24V
TB #5
24V
ANALOG INPUT 5
TB # 2
ANALOG INPUT 6
FG
AI GND 6
ANALOG IN 5~6 [V, mA]
AI GND 5
AI GND 1
OUT +
0VDC
ANALOG INPUT 1
FG
OUT -
+24VDC
OACIS-2XC
AMP CBL
ANALOG IN 1~4 [V]
SGA
TB # 1
POWER CBL
üEach Analog Input Channel has its own GND terminal.
üSignal Type Selection Switch (ONLY AI#5, 6) needs to be set properly per the
input signal type.
lAllowable Signal Range with Input Setting
Voltage Input Current Input
±10V 4~20mA
üIt is recommended to separate Power In
Connection from frequent Turn On and Off
circuit like Light Curtain
The power cable and AMP cable
should be separated each other.
Over current or voltage input may cause severe damage to OACIS.
The Analog Inputs should be wired to OACIS AI channels directly not through
any other Terminal Blocks.
POWER CBL AMP CBL OACIS – 2XC
SGA

8
Connect Home & Limit Sensors
Connect Servo Motor and Drive.
üAll cables should be connected with their own devices. (See the serial numbers)
üWhen you use only one Servo Axis, make sure to connect CN1 to SVCN1 on
OACIS.
If the noise signal levels are high due to the unexpected electric interference,
it can work to clamp a ferrite with U, V and W wires together.
SERVO MOTOR
SERVO DRIVE
V
W
B
U
M
POWER CABLE
SERVO
MOTOR
0VDC
SERVO DRIVE
FERRITE
+24VDC
LIMIT SENSOR
(PROXIMITY SENSOR)
BROWN-24V
BROWN-24V
BLACK
-Sensing Signal
HOME SENSOR
(CONTACT SENSOR)
BLUE-0V
BLUE-HOME
Home sensor cable should be connected with power off.
LIMIT SENSOR
(PROXIMITY SENSOR)
HOME SENSOR
(CONTACT SENSOR)

9
L3
V
MOTOR GND
CB
CB
OACIS
MOD E STAT US OUT
ANA LOG IN 1~4 [V]
SER VO EN.
AXIS 1AXIS 2
PRO GRAM No. STEP No.
T B # 6
T B # 3
MOD E COMMAND IN
ENCODER
INP UT
RS-232
E-STO P
TAR E TQ.
RES ET ALM
SER VO OK
CW EN.
CCW EN.
ANA LOG IN 5~6 [V,mA]
24 V OUTPUT
ANALO G INPUT 1
AI GND 1
ANALO G INPUT 2
AI GND 2
ANALO G INPUT 3
AI GND 3
ANALO G INPUT 4
AI GND 4
FG
ANALO G INPUT 5
AI GND 5
ANALO G INPUT 6
AI GND 6
FG
HO ME OK
PRO G. H OME OK
REA DY
ERROR
0V
24 V (OUT)
HO ME
BRAKE
BRA KE CO MMON
S VC N 2 T B # 5 T B # 4 E N C 2 R S C N 3 R S C N 2
R S C N 1E N C 1
S V C N 1 T B # 2 T B # 1 I ND U S T R IA L N E TW O R K E TH E R NE T
2XC
24 V D C POWER IN
24V
24V
0V
0V
NEG . L IMIT
POS. LIMIT
SERVO MOTOR
L2
L2
CN1
(X4)
W
POWER CABLE
+24 VDC
24V
0V
B2
CN2
(X6)
CR
THREE PHASE
380V ±10%
DIRECT CURRENT
24V ±10%
ENCODER CABLE (CN2)
L1
0V
SERVO DRIVE
A1
B1
+24V
300MM OR MORE
A2
L3
0 VDC
L1
U
CHASSIS GND
SIGNAL CABLE (CN1)
M
B
E
0V
+24V
NOISE FILTER
OACIS-2XC
üThere are two ground terminals provided on the driver.
One of them must be connected to the ground terminal of control panel
and the other is for the motor ground.
üCheck up the OACIS Ground Connection at the bottom of OACIS.
üKeep the encoder cable away from the power cable wiring by 300 mm or more.
Do not guide the encoder cable through the same duct as the power cable, nor
bind them together.
Make sure that your Circuit breaker for Servo Motor and Drive is set properly.
Different Servo Motor requires different circuit.
The ground terminal must not be shared with other equipment.
Overall pay particular attention to wiring especially in power input and motor
output, ground of loose connection.

10

11
Safety Circuits
üThe circuits should meet ISO standard safety requirement.
-. EN ISO 13849-1 / 14121-1
-. EN/IEC 61508
-. EN/IEC 62061
üSafety circuit example for Cat 3

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Servo Drive

13
üSafety circuit example for Cat 4
Program Stop Mode
üStop Option
-. 0(default), OACIS stops after on-going step is completely done and resumes at the
next step
-. 1, OACIS stops on the spot. When it resumes, it restarts the on-going step.
-. 2, It is the same as option1 except that it restarts after resetting motor drive.
üPotential quality related issues with stop and resume function.
ATA will provide Stop and Resume function instead of Emergency Stop.
But this option is not a safety circuit but only a software stop
This circuit does not meet ISO standard safety requirement.
It can cause severe damage to the operator or people who work for
maintenance.
So, any kinds of damage caused by this operation is not responsibility of ATA

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III. Software Installation
Install OACIScom.
üDouble click “…\OACIScom_v4.01.02.01\setup.exe”
Special Settings for Window 7
üDesktop →OACIScom Icon right click → Properties →Compatibility mode check →
Privilege Level check

15
Connect to OACIS.
üPC IP Address needs to be set properly as shown below.
ü
üNow, you will see the updated screen with connected status as below.
1. This number must be
different from OACIS IP
address
2. Default OACIS IP address is
192. 168. 0. 3
It is strongly recommended that the Ethernet cable be directly connected to
OACIS without any communication hub. Do not combine the network PLC and
OACIS

16
Connect to EtherNet/IP Module
üEtherNet/IP module IP address needs to be set properly as shown below.
üInstall ‘IP Config’ application and Run the program.
nYou can download ‘IP Config’ application f
rom ATA or HMS website,
https://www.anybus.com/support/file-doc-downloads/anybus-support-
tools?orderCode=tools
OACIS
-
2XC
PC
1
2
3
4
5
6

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üDouble-click on its entry in the list. And the network information will be
updated
if you click Set after changing IP address and subnet mask properly.
üDefault IP address is 192.168.3.3
üWhen the program runs
, the network is automatically scanned for EtherNet/IP
module products. The network can be rescanned at any time by clicking Scan.

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IV.OACIS Power On
Turn ON the Servo Drive & OACIS power after confirming a
proper wiring.
Check up the LoadCell
Confirm the Brake Wiring of Servo Motor.
üWhen you press the Reset button,
you can see Servo OK LED on and hear a snapping
sound of Brake unlocking.
Refer to a brake wiring with a control relay on the
next page.
üWith your hands, please press the shaft of servo
press upward and downward.
See the value of analog inputs is reasonable.
OACIS
OACIScom
OACIS

19
Move Jog.
üYou can move an axis forward or backward manually by operating COMMAND
menu. It comes in quite handy when you build the machine up for the first time
or some errors happen with high load.
üYou can open “ ” in Buttons or [TOOL] – [Command] button in the
Menu Strip.
üSelect a proper Axis then you can see “ADVANCE” and “RETRACT” buttons are
activated in blue
BRAKE COMMON
BRAKE
A2
B2
OACIS
SERVO CONTROLLER MOTOR BRAKE
B1
A1
0V
0 VDC
CR
24V
+24 VDC
If a shot pin or air lock system is installed due to heavy tooling, you should pay
attention to jogging. You can make COMMAND disable by setting PROGRAM
STOP signal On when you want to prevent from moving by mistake with
locking on.

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Homing.
üSelect “OPERATING” tab on the Command window.