Atco BALMORAL User manual

STOP
Made in UK.
TYP xxxx xxx xxx xxx 2XXX
xx.xx kg
xxxx /min
XXXX XXXXX
Atco Qualcast Ltd. Stowmarket UK
96
dB
L WA
4
6
10
9
1 2 3 5
7
8
11
12
13
14
15
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Cylinder Mower Balmoral 14 SK Balmoral 17 SK Balmoral 20 SK
Part number 3 616 C07 ... 3 616 C08 ... 3 616 C09 ...
Engine size (cm
3)
98 98 98
Fuel Tank capacity (l) 1.8 1.8 1.8
Rated power 2.2 kW (3.0 Hp) 2.2 kW (3.0 Hp) 2.2 kW (3.0 Hp)
Blade width (cm) 35 43 50
Height of cut (mm) 6
– 35 6 – 35 6 – 35
Cuts per metre 79 79 79
Grassbox capacity (l) 52 62 70
Weight (kg) 45 51 54
Max overall width (cm) 51 60 68
Serial Number See rating details on machine
This product is intended for domestic lawn
mowing.
This manual gives instructions on the correct as-
sembly and safe use of your machine. It is im-
portant that you read these instructions care-
fully.
When fully assembled the machine weighs ap-
proximately 45 kg – 54 kg. If necessary, obtain
assistance to remove from packaging.
Take care when transporting the mower to the
lawn, as the blades are sharp.
Carefully remove the machine from its packag-
ing and check that you have all the following
items:
– Lawnmower with handle assembly
– Operating instructions
– Machine registration card
– Engine maintenance manual
– Hexagonal wrench
– Grassbox
– Grassbox cradle
When parts are missing or damaged, please
contact your dealer.
1 Throttle lever
2 Red safety latch
3 Cutter control lever
4 Drive control lever
5 Handle top
6 Engine cut-off switch
7 Petrol filler cap
8 Petrol tank
9 Handle bottom
10 Grassbox
11 Choke lever
12 Carburettor
13 Recoil cord handle
14 Petrol tap
15 Serial No
Not all of the accessories illustrated or described are
included as standard delivery.
Handles
Unfold the handle top 5 and secure with wing
nut 16 . Make sure the cables do not become
trapped between the handles.
The handle top is height adjustable. The spin-
dle 17 can be repositioned in desired position I ,
II or III .
Use cable clips to attach cables to bottom han-
dle 9 and top handle 5 .
Product Specification
Intended Use
Introduction
Delivered Items
Operating Controls
Assembly
A
A
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Petrol
Petrol deteriorates over time. Engine starting
may be difficult if you use petrol kept for more
than 30 days. Always run the fuel tank dry when
storing over 30 days.
1. Remove the petrol filler cap 7 , slowly add un-
leaded petrol to the tank 8 , fill to approx.
halfway up the fuel strainer.
2. Replace the petrol filler cap 7 .
3. Wipe up any spilt petrol from the engine be-
fore starting the mower.
Engine Oil
The mower is not supplied with oil in the engine,
however it is possible that there is a small quan-
tity in the engine. It is essential to fill with oil be-
fore starting the engine to avoid damage to
your engine. It is important to use the recom-
mended oil to avoid damage to your engine.
1. With the mower standing on level ground,
unscrew and remove the oil filler dip stick 18 .
2. Wipe the oil filler dip stick 18 clean; insert the
oil filler dip stick 18 , then remove it again. Do
not screw it in. Check the oil level.
3. Add a good-quality SAE 30 API SF in small
quantities at a time, allowing it to settle. Re-
peatedly add oil and check the level until it
reaches the max. position dip stick 18 . The
engine may require up to 0.4 litres of oil.
4. Refit the oil fill dip stick 18 .
Grassbox/bag
Attach/remove the grassbox 10 as shown.
Height of Cut Adjustment
Your mower has an infinitely adjustable height
of cut between 6 - 35 mm with four markings 21
between these (numbered 1 - 4) as a guide to
adjustment. A fifth position labelled „S“ should
only be used with the scarifier cassette acces-
sory or to achieve a particularly short cut if the
lawn is very flat. The height of cut is adjusted by
turning the knob 19 at the right hand rear of the
machine. The comb will also require adjust-
ment, see „Comb Adjustment“.
Comb Adjustment
Your mower is fitted with an adjustable comb 25
which can be brought into use on the lower
heights of cut. The comb is set by loosening the
screws 24 and rotating the comb until the tines
just touch the ground. You may need to re-ad-
just after changing the height of cut. Take care
not to set the comb too deep, as this could
cause damage to either your mower or lawn.
Cutting Long Grass Using Side Wheel Kit (ap-
propriate models only)
Your mower is fitted with a full width front roller
which is suitable for normal smooth lawns. For
cutting longer, coarse grass a side wheel kit can
be fitted.
To fit this kit proceed as follows:
1. Tilt the mower back and wedge securely.
2. Remove the front roller/comb assembly by re-
moving bolt 26 and removing screw 24 on both
sides.
3. Fit the side wheel 29 , on to the side wheels
spindle 28 .
4. Fit each side wheel assembly on both sides of
the roller brackets as shown and fix with bolt 30
Refit the full width roller by following steps 1-4 in
reverse.
D
Starting and Stopping
Starting from Cold
1. Move the throttle lever 1 to position .
2. Move the engine cut-off switch 6 to „ I “.
3. Turn the petrol tap 14 „On“.
4. Move the choke lever 11 to .
5. Pull the recoil cord handle 13 . Allow the recoil
handle to return slowly after each pull.
6. Gradually turn the choke lever 11 to .
Starting from Hot
Follow “Starting from Cold” using steps 1,3 & 5
only.
If the engine does not start or will not continue
to run, follow the “Starting from Cold” proce-
dure with choke 11 lever between the
and position.
Stopping
1. Move the throttle lever 1 to position .
2. Move the engine cut-off switch 6 to „0“.
3. Turn the petrol tap 14 „Off“.
Engaging cylinder cutter and rear roller
1. Start engine.
2. Push the red safety latch 2 forward and grad-
ually squeeze the cutter control lever 3 to-
wards the top handle 5 .
3. Gradually squeeze the drive control lever 4
towards the top handle 5 .
4. Release the safety button 2 .
5. Adjust the speed as required by moving the
throttle lever 1 between and .
6. To stop, release both control levers 4 and 3 .
B
C
C
C
C
D
D
Using Your mower
D
D
E
F
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A
˚MAX
˚MIN
B
C D
5
9
16
18
max
.
min.
19
22
10
17
8 7
I
II
III
23
24
25
26
27
20
28 29
30
21
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E F
G H
34
31
36
35
32 33
11
14
6
1
2
3
4
5
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Engaging rear roller only
1. Start engine.
2. Gradually squeeze the drive control lever 4
towards the top handle 5 .
3. Adjust the speed as required by moving the
throttle lever 1 between and .
4. To stop, release the drive control lever 4 .
Engaging cutters only
1. Start engine.
Push the red safety latch 2 forward and gradu-
ally squeeze the cutter control lever 3 towards
the top handle 5 .
2. To stop, release the cutter lever 3 .
Before mowing, check the engine oil level and
fill the petrol tank.
Toward the end of season, it is advisable to put
only as much fuel in the tank as you need for
each cut, since it should be completely used
before storing the mower.
For best results, place the lawnmower on
the edge of the lawn, mow in a forward direc-
tion. Then at right angles at the end of each
turn, slightly overlapping the previously cut strip.
The next time you mow the lawn, try to work at
right angles to the previous cut as this will help
prevent unevenness in the surface soil which
can build up if you always mow in the same di-
rection.
Stop and remove spark plug cap.
Note: To ensure long and reliable service, carry
out the following maintenance regularly.
Regularly check for obvious defects such as a
loose, dislodged or damaged blade, loose fix-
ings, and worn or damaged components.
Check that covers and guards are undamaged
and correctly fitted. Carry out necessary main-
tenance or repairs before using.
Clean the exterior of the machine thoroughly
using a soft brush and cloth. Do not use water,
solvents or polishes. Remove all debris, espe-
cially from the air filter and engine fins.
If the mower should happen to fail despite the
care taken in manufacture and testing, repair
should be carried out by an authorised cus-
tomer service agent for Atco-Qualcast garden
products.
For all correspondence and spare parts orders,
always include the 10-digit part number 15 from
the nameplate of the machine!
The cutter should be adjusted if the grass is not
cut cleanly and evenly.
1. Tilt the mower back and wedge securely.
2. Remove grassbox cradle 20 .
3. Turn both adjuster screws 22 clockwise a little
at a time.
Note: The blades are correctly adjusted when
the cutting cylinder 23 lightly brushes the bot-
tom blade across the full width as the cylinder is
turned.
The blades act like a pair of shears, as a test,
correctly adjusted blades will cut a piece of
good quality writing paper across the width of
the blade.
Once correctly adjusted refit grassbox cra-
dle 20 .
The mower is fitted with a QX (quick ex-
change) cassette which can be removed and
taken to Approved Service Agent for sharpen-
ing. To remove the cassette:
– It is advisable to wear a pair of gardening
gloves (not supplied).
– Remove grassbox cradle 20 .
– Remove the drive cover 33 by removing
screws 34 .
– Remove cassette retaining screws 31 on both
sides.
– Pull the cutting cassette unit 32 out using the
handle. Obtain assistance if required.
– Refit cassette 32 following the above in re-
verse.
This method is the same for fitting or removing
cassette accessories.
If the mower doesn’t drive adequately it may
be necessary to adjust the land drive cable as
follows or contact an Atco Approved Service
agent:
Mowing
Maintenance
G
G
Adjusting the Blade
Removing/replacing QX Cylinder
Cassette
Adjusting Land Drive Cable
C
C D
C
C H
E
E H
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– Slacken nut 35, turn adjuster 36 a few turns
anti-clockwise.
– Retighten nut 35.
When correctly adjusted, drive to the rear roller
is engaged when the drive control lever 4 is
squeezed against the handle top 5 or disen-
gaged when released.
Changing oil:
Change the oil after 8 hours of use. The oil
should then be changed every 50 hours or at
the end of each season before storage, which-
ever is sooner.
(See engine manual for details.)
Note: It is important that you use the recom-
mended oil to avoid damage to your engine.
Cleaning Air filter (See engine manual for de-
tails).
General maintenance and Adjustments (See
engine manual for details).
1 litre of SAE 30 API SF Oil..................F016 S10258
Regular maintenance at the recommended
service intervals, replacing worn or damaged
parts as necessary and having the mower serv-
iced by an ATCO-QUALCAST Approved Service
Agent before winter storage will maximize the
life and reliability of the mower. Observe the fol-
lowing before storage:
1. Clean the mower down thoroughly. Remove
any grass debris especially around the en-
gine cooling fins (also see engine manual).
2. Check the cutting action (see “Adjusting the
Blades”) and lightly oil the cutting edges.
3. Check that all nuts and bolts are tight.
4. Drain off any fuel in the petrol tank, see en-
gine manual.
5. Clean fuel tap, see engine manual.
The following table gives checks and actions that you can perform if your machine does not oper-
ate correctly. If these do not identify/remedy the problem, contact your service agent.
Warning: Switch off, remove spark plug cap before investigating fault.
Engine Maintenance
Accessories
Winter Storage/Storage over 30 day
Fault Finding
Symptom Possible Cause Remedy
Mower leaves a ragged
finish Cutter not correctly adjusted Adjust the cutter
Engine will not start Engine is flooded
Spark plug lead not connected
Spark plug dirty
Leave for 10 – 15 minutes
Reconnect
See engine maintenance manual
Engine stops No petrol
Engine speed too low for conditions
Cutting cylinder obstructed
Refill tank
Move throttle
Turn off engine and clear obstruction
Engine does not stop Switch failure To stop engine, remove spark plug lead
Contact an Atco-Qualcast
Approved Service Agent
Cutting cylinder does not
rotate Incorrect adjustment Contact an Atco-Qualcast Approved Service Agent
Land drive does not
engage Incorrect adjustment/cable damaged Contact an Atco-Qualcast Approved Service Agent
Excessive vibration/noise Blade(s) or/and cylinder bearing dam-
aged
Engine fault
Contact an Atco-Qualcast
Approved Service Agent
See engine maintenance manual
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Atco-Qualcast
P.O. Box 98
Broadwater Park
North Orbital Road
Denham-Uxbridge
GB-Middlesex UB 9 5HJ
✆Service................................+44 0844 736 0109
Fax Service................................+44 01895 838793
✆Advice line.........................+44 0844 736 0108
Fax .............................................+44 01895 838793
Atco-Qualcast guarantees this product against
manufacturing defects. We will repair (or replace
at our option) if a manufacturing defect occurs
within the guarantee period as long as it has not
been subjected to rental/hire use. The engine fit-
ted to this mower is covered by the engine man-
ufacturer. See engine manual for details.
The guarantee period for domestic use is 3 year
for parts (2 year engine) and 2 year for labour
costs from date of purchase.
For the purpose of this guarantee:
Non-domestic use means all other uses includ-
ing, commercial, income producing, but ex-
cluding rental/hire use.
To obtain a repair under this guarantee:
– Take your lawnmower to an Atco-Qualcast
Approved Service Agent.
– Show your dated proof of purchase.
– Show the guarantee page.
This guarantee does not apply if:
– you cannot provide a dated proof of pur-
chase.
– the product has been resold by original pur-
chaser (this does not apply in the Republic of
Ireland), or has been used under hire.
– the product has been modified to change
the manufacturer‘s specification, or if non-
genuine spares have been fitted.
– if any previous repair was undertaken by an-
yone other than an Atco-Qualcast Ap-
proved Service Agent.
– the fault is due to maladjustment, abuse, ne-
glect or accidental damage.
– the fault is due to lack of lubrication or main-
tenance.
– damage to any part, particularly the drive or
cutting mechanism has been caused by al-
lowing the product to strike solid objects.
– The product develops a fault due to abnor-
mal use.
– Failure is due to normal wear. The following
parts are considered as wearing parts. Their
life is dependant on regular servicing and
they are not therefore, normally covered by
the guarantee:
Blades, drive chains, bearings, rubber on the
rear roller and cables.
The cost of routine maintenance of the product
is not covered by the guarantee.
It is in your best interests to follow the Operating
Instructions for your mower/scarifier, as a prop-
erly cared for product should give many years
of excellent service.
Should you require spares always insist on genu-
ine Atco-Qualcast spares. Any damage
caused to the product through the fitting of
parts not made or approved by Atco-Qualcast
is not covered by the Guarantee.
Your statutory rights are not affected by this
guarantee.
Your product has been manufactured under an
environmental management system using
where possible the most environmentally re-
sponsible material and processes, and with the
potential for recycling at the end of its life.
When the time comes to dispose of this product
please consider the environment and take it to
a recognised recycling facility.
(Please contact your Local Authority for loca-
tion information.)
Measured values determined according to
2000/14/EC (1.60 m height, 1 m distance away)
and EN 25 349.
Typically the A-weighted noise level of the
product is: sound pressure level 81 dB (A); sound
power level 91 dB (A).
The typical weighted acceleration is 4.3 m/s2.
We declare under our sole responsibility, that
this product is in conformity with the following
standards or standardization documents:
EN 836 according to the provisions of the direc-
tives 89/336/EEC, 98/37/EC,
2000/14/EC, 2002/88/EC.
2000/14/EC: The guaranteed sound power level
LWA is lower than 96 dB (A). Conformity assess-
ment procedure according to Annex VIII.
Notified body: SRL, Sudbury England
Notified body identification number: 1088
PLACE: Stowmarket, June 2006
Signature: Position: Director
Service
Guarantee
Declaration of Conformity
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Warning! Read these instructions carefully, be familiar with the
controls and the proper use of the lawnmower.
Learn how to stop the lawnmower quickly in any emergency.
Explanation of symbols on the lawnmower
General hazard safety alert.
Read instruction manual.
Beware of thrown or flying objects to bystanders.
Keep bystanders a safe distance away from the ma-
chine.
Remove spark plug lead before maintenance.
Sharp blade(s). Beware of severing toes or fingers.
Wait until all machine components have completely
stopped before touching them. The blades continue
to rotate after the machine is switched off, a rotating
blade can cause injury.
Never allow children or people unfamiliar with these instructions
to use the lawnmower. Local regulations may restrict the age of
the operator.
Never mow while people, especially children or pets, are
nearby.
Never pick up or carry the lawnmower while the motor is run-
ning.
Keep in mind that the operator or user is responsible for acci-
dents or hazards occurring to other people or their property.
Whilst mowing, always wear substantial footwear and long trou-
sers. Do not operate the equipment when barefoot or wearing
open sandals.
Wear appropriate protective clothing and equipment when
you are operating the lawnmower, such as safety glasses, long
trousers, substantial footwear and ear protection. Long Hair,
loose clothing or jewellery can get tangled in moving parts.
Thoroughly inspect the area where the lawnmower is to be used
and remove all objects that may be thrown by the machine.
WARNING – Petrol is highly flammable.
– Store fuel in containers specifically designed for this purpose.
– Refuel outdoors only and do not smoke while refuelling.
– Add fuel before starting the engine. Never remove the cap
of the fuel tank or add petrol whilst the engine is running or
when the engine is hot.
– If petrol is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapours
have dissipated.
– Replace the fuel tank and container caps securely.
– Replace faulty silencers.
– Do not operate the engine in a confined space where dan-
gerous carbon monoxide fumes can collect.
– Before using, always visually inspect to see that the blades,
blade bolts and cutter assembly are not worn or damaged.
On multi-bladed lawnmower, take care as rotating one
blade cause other blades to rotate.
Mow only in daylight or in good artificial light.
Avoid operating the lawnmower in wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Mowing on banks can be dangerous:
– Mow across the face of slopes - never up and down.
– Be particularly careful of your footing on slopes or wet grass.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes.
– Use extreme caution when stepping back or pulling the
lawnmower towards you. Never cut grass by pulling the
mower towards you.
Stop the blades if the lawnmower has to be tilted for transporta-
tion when crossing surfaces other than grass and when trans-
porting the lawnmower to and from the area to be mowed.
Do not tilt the lawnmower when starting or switching on the mo-
tor, except if the lawnmower has to be tilted for starting in long
grass. In this case, do not tilt it more than absolutely necessary
and lift only the part which is away from the operator. Always
ensure that both hands are in the operating position before re-
turning the mower to the ground.
Never operate the lawnmower with defective guards, or with-
out the safety devices, for example deflectors and/or grass
catches, in place.
Do not change the engine governor settings or overspeed the
engine. Operating an engine at excessive speed may increase
the hazard of personal injury.
Disengage all blade and drive clutches before starting the en-
gine.
Start the engine or switch on the motor carefully according to
instructions and with feet well away from the blade(s). Do not tilt
the mower when starting. Keep clear of the discharge opening
at all times. Never pick up or carry a lawnmower while the en-
gine is running.
Do not put hands or feet near, or under, rotating parts while the
lawnmower is being operated.
Stop the engine and disconnect the spark plug lead:
– before checking, cleaning or working on the lawnmower
– after striking a foreign object. Inspect the lawnmower for
damage and make repairs before restarting and operating
the lawnmower.
– if the lawnmower starts to vibrate abnormally (check imme-
diately).
– before making height of cut adjustment
Stop the engine:
– whenever you leave the machine
– before refuelling
– before clearing blockages
– before making height of cut adjustment
Reduce the throttle setting during engine shut-down and if the
engine with a shut off valve, turn the fuel off at the conclusion
of mowing.
Keep all nuts, bolts and screws tight to be sure that the lawn-
mower is in safe working condition.
Replace worn or damaged blades and bolts in sets to preserve
balance.
Never store the lawnmower with petrol in the tank inside a build-
ing where fumes may reach open flame or spark.
Allow the engine to cool before storing in any enclosure.
To reduce the fire hazard, keep the engine, silencer, battery
compartment and petrol storage area free of grass, leaves or
excessive grease.
Check the grassbox/bag frequently for wear or deterioration.
Replace worn or damaged parts for safety.
Go slow when using a trailing seat.
If the fuel tank has to be drained, this should be done outdoors.
Be careful during adjustment of the lawnmower to prevent en-
trapment of the feet and hands between moving blades and
fixed parts of the lawnmower.
Ensure replacement parts fitted are Atco-Qualcast approved.
Safety Notes
STOP
Atco-Qualcast Ltd, Suffolk Works, Stowmarket, Suffolk, IP14 1EY, England
Tel: [phone] Fax: [phone]
www.atco.co.uk F016 L70 436 (06.11) O
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BALMORAL
OPERATING INSTRUCTIONS
Balmoral- Titel Seite 1 Freitag, 1. Dezember 2006 11:40 11