Windsor BDP 51/2000C User manual

MODELS:
UB2000F LB2000 BDP 51/2000C
10090620 10090190 10090740
86301200-L 01/04/08
PRV NO. 98884
FLOOR BURNISHE
R
Operating Instructions (ENG)

MACHINE DATA LOG/OVERVIEW
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Model:
Date of Purchase:
Serial Number:
Sales Representative:
Address:
Phone Number:

TABLE OF CONTENTS
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Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATION
Technical Specifications ...............................3-1
Handle Installation ........................................3-2
Operation......................................................3-3
Pad Driver Installation...................................3-3
MAINTENANCE
Machine Troubleshooting..............................4-1
GROUP PARTS LIST
Deck Group...................................................5-1
Handle Group................................................5-3
Lower Handle Group.....................................5-5
Motor Group..................................................5-7
Pad Driver Group..........................................5-9
Wiring Group...............................................5-11
Wiring Diagram...........................................5-13
Suggested Spare Parts...............................5-13

HOW TO USE THIS MANUAL
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This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine
model and machine serial number are important.
Refer to the MACHINE DATA box which is filled
out during the installation of your machine. The
MACHINE DATA box is located on the inside of
the front cover of this manual.
The model and serial number of your machine are
located below the battery compartment of the
machine.
The SAFETY section contains important
information regarding hazard or unsafe practices
of the machine. Levels of hazards are identified
that could result in product or personal injury, or
severe injury resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
The PARTS LIST section contains assembled
parts illustrations and corresponding parts list. The
parts lists include a number of columns of
information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. - reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column
indicates the first machine the part
number is applicable to. When the
machine design has changed, this
column will indicate serial number of
applicable machine. The main
illustration shows the most current
design of the machine. The boxed
illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
MODEL ______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER _____________________________
SALES REPRESENTATIVE # ____________________

86301200 BURNISHER 01/08/08 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,
return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine
near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
!
WARNING:

HAZARD INTENSITY LEVEL
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The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words – WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING – Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION – Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or equipment. Read this information carefully. Know when these conditions can exist. Locate all
safety devices on the devices on the machine. Please take the necessary steps to train the machine
operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and Understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose fitting clothing, jackets, shirts, or sleeves when working on
the machine. Use approved replacement parts.

GROUNDING INSTRUCTIONS
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THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a 15 amp
nominal 120V, 60 hz, A.C. power circuit. The
amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages
above or below those indicated on the data label
will cause serious damage to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This appliance
is equipped with a cord having an equipment-
grounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
the like extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by a
metal screw.
Improper connection of the equipment-
grounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
!WARNING

TECHNICAL SPECIFICATIONS
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ITEM DIMENSION/CAPACITY
Construction Heavy-duty die cast aluminum deck
with heavy-duty rubber bumper,
tubular steel self adjusting handle
with die cast aluminum handle
housing.
Motor 1.50 hp
Transmission Direct drive from motor shaft.
Pad speed 2000 r.p.m.
Electrical system 115 volts, 60 Hz
Cable 75’ [22,9 m], 14/3, built in cord wrap.
Switches Dual levers with safety lock.
Pad Holder ∅20” [50,8 cm] flexible disc
Wheels Four ∅5” [∅12,7 cm], 1.25” [3,2 cm]
wide, non-marking tread.
Handle ∅1.5” [∅3,8 cm] tubular steel, self
adjusting handle consistently
maintains full contact with the floor,
and easy to use thumb activated
safety lock.
Dimensions (L x W x H) 32” [81,3 cm] X 23.9” [60,2 cm] X
48.4” [122,9 cm]
NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at
least 2000 rpm.
The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield,
broad-band measurement taken in a typical industrial environment on a tile floor. This appliance
contains no possible source of impact noise. The instantaneous sound pressure level is below 63
Pa.

HANDLE INSTALLATION
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HANDLE
ASSEMBLY
1
2
3
DECK
ASSEMBLY
HANDLE
MOUNT BRACKET
The machine is shipped with handle unassembled.
Follow these steps for installation:
1. Remove handle (86218480 – PRV NO. 38302)
and deck assembly (86031100 – PRV NO.
29246) from carton.
2. Remove bolt (item 3), washers (item 2), and
nut (item 1) from deck assembly (86031100
– PRV NO. 29246).
3. Install Handle Assembly as shown.
4. Slide Bolt (item 3) thru, washers (item 2), Handle
Mount Brackets and Handle Assembly
(86218480 – PRV NO. 38302) as shown. Tighten
bolt (item 3) and nut (item 1) until the handle can
not twist in the mount bracket (45-50 foot
pounds).
5. Check handle for movement up and down.
6. Plug cord into handle cord receptacle.

OPERATION
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!CAUTION
CONTROLS
1. Safety Lock – Prevents unintended operation
of the machine.
2. Switch Levers – Turns machine on/off.
OPERATION
For indoor use only.
When using the pad, always keep the machine
moving when in contact with the floor.
High starting torque. Hold machine firmly with
both hands.
1. Ensure that the pad driver is in good shape.
Install or change pad if necessary.
2. Plug the machine into a wall outlet as
described in the grounding instructions.
3. Release latch, lower the handle and move into
position.
4. Push the safety lock forward, unlocking the
switch levers.
5. With the safety lock forward, squeeze one or
both of the switch levers, turning the machine
on. (These levers can be operated
independently of each other). The safety lock
will not re-engage until both levers are
released.
6. To stop the machine, release the switch
levers.
7. Do not let machine rest on pad. When
finished with the machine, return handle to the
storage position.
NOTE: The machine is equipped with a circuit
breaker to protect the motor in the event an
overload condition occurs. The circuit breaker is
located on the side of the motor. Push the reset
button to restart the machine. If the breaker trips
again, correct the cause of overloading before
proceeding.
DAILY MAINTENANCE
1. Inspect power cord for wear. To prevent
electrical shock replace cords with frayed or
cracked insulation immediately.
2. Place machine in the storage position.
3. Check pad condition. Change if soiled or torn.
PAD INSTALLATION
1. Lay machine back, exposing the under side.
22
1
!WARNING
Ensure pad is center on pad driver. Pull pad
to edge of pad driver in several directions to
check for proper engagement.
NOTE: Use care when replacing center lock
to prevent cross threading.
!WARNING
HANDLE
RELEASE LATCH

MACHINE TROUBLESHOOTING
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PROBLEM CAUSE SOLUTION
Circuit breaker tripped in
building. Check and reset.
Power switch failure Test switch for continuity
and replace if necessary.
Tripped circuit breaker Reset
Faulty power cord Replace
Machine will not run
Fuse in motor is blown Replace
CAUTION: To reduce the
risk of electrical shock,
unplug the machine before
opening fuse holder.
Fuse will only open under
extreme conditions.
Investigate cause before
replacing.
Equipment not grounded Follow grounding
instructions exactly.
Receptacle not grounded Have an electrician inspect
building’s wiring.
Electrical shock
Internal wiring problem Ensure that the machine
wiring matches the
appropriate wiring
diagram. Replace any
wires or components that
are short circuiting.
Mechanical problem Higher amp draws indicate
a mechanical problem.
Find the problem before
using the machine.
Repeated circuit breaker tripping Faulty circuit breaker Test circuit for continuity.
Replace circuit breaker if
necessary.
Pad not centered Re-center pad.
Damaged or unevenly worn
pad. Replace pad. Do not rest machine on pad when not
in use.
Excessive vibration
Damaged pad driver. Replace.

DECK GROUP
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3
13
14
15
16
10
9
8
4
5
11
12
1
7
6A
6B

DECK GROUP
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REF PART NO. PRV NO. QT
Y DESCRIPTION SERIAL NO.
FROM NOTES:
1 86216280 140449 4 BUMPER, RUBBER
2 86217520 27918 1 COVER, FILTER BAG
3 86001390 140441 1
BAG, DUST (PACKAGE OF 10
BAGS)
4 86223430 67463 1 RETAINER, CORD
5 86276810 70738 2
SCR, M5 X .8MM X 10 MM PPHMS
BLK
6A 86217640 29244BLU 1 DECK, 20 IN BURNISHER, BLUE LB2000
6B 86289010 29244GRY 1 DECK, 20 IN BURNISHER, GRY UB2000F
BDP 51/2000C
7 86219880 500506 1 LABEL, MAIN DECATHLON 2000
8 86216270 140423 1 BUMPER, EXTRUSION
9 86216270 87211 2 WASHER, M6 FLAT BLK
10 86276570 70691 2 SCR, M6 X 25 HHMS BLK
11 86271550 57220 2 NUT, M6 X 1 HEX NYLOCK PLTD
12 86216600 27871 2 CAP EXTRUSION
13 86215020 05156 2 AXLE, FRONT
14 86225720 87203 4 WASHER, 14MM ID X 36 MM OD
15 86137280 87054 2 WASHER, M8 FLAT DIN125A PLT
16 86136640 70262 2 SCR, M8 X 20 HHMS PLTD

HANDLE GROUP
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16
17 1
2
3
4
5
6
10
7
9
8
11
15
14
13
12

HANDLE GROUP
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REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86136670 70686 2 SCR, M6 X 45 SHCS BLK
2 86005150 51326 1 LOCK, SAFETY HANDLE
3 86005150 73990 2 SPRING, EXT. .5OD X 3.5L
4 86215120 140428 1 BAR, HANDLE
5 86004070 36196 2 GRIP, POLISHER HANDLE
6 86005160 51327 2 LEVER, SWITCH
7 86136350 57274 4 NUT, M6 X 1
8 86219740 500194 1 LABEL, WARNING
9 86219320 41363 1 HOUSING, POLISHER HANDLE FRONT
10 86288450 70689 2 SCR, M4.8 X 10 HHTF TYPE B
11 86225390 78473 1 TUBE HANDLE
12 86216940 23209 1 CORDSET, 14/3 X 38 IN, SJT, BLK
13 86215430 14407 1 BOOT, TWIST LOCK
14 86224930 730012 1 STRAIN RELIEF, 14/3 STRAIGHT
15 86224300 730021 1 SPACER, POLISHER HANDLE
16 86219330 41366 1 HOUSING, POLISHER HANDLE FRONT
17 86136680 70687 2 SCR, M6 X 50 SHCS BLK

LOWER HANDLE GROUP
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5
1
2
3
4
5
6
9
11
12
13 14
15
16
17
18
19
21
20
22
8
8
8
23
24
8
20
21
10
7
NOTE: Grease items 14 and slide area of 19 as necessary when servicing.

LOWER HANDLE GROUP
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REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86276810 70738 1 SCR, M5 X .8MM X 10 MM PPHMS
BLK
2 86198450 20005 1 CLAMP, 5/16 NYLON
3 86223490 67468 2 RING, 10MM EXTERNAL SNAP
4 86223490 66340 1 PIN, DOWEL 10MM DIA X 124 MM LG
5 86215480 140421 1 BRACKET, HANDLE LINK
6 86223500 67469 2 RING, 13MM EXTERNAL SNAP
7 86288760 87234 2 WASHER, 14MM ID X 36MM OD X
2MM
8 86225720 87203 8 WASHER, 14MM ID X 35 MM OD
9 86224310 730052 1 SPACER, LINKAGE
10 86288770 500542 1 LABEL, HANDLE RELEASE
11 86221720 51358 1 LATCH, HANDLE
12 86226020 89206 4 WHEEL. 5D X 1.25 X 13MM ID GRY
13 86254880 730055 1 SPRING, 180 DEGREE TORSION
14 86215390 140420 1 BLOCK, SPRING COMPRESSION
15 86224580 730054 1 SPRING, COMP 1.124 OD X 8.75 L X
.135 W
16 86005770 57119 1 NUT, 3/8-16 HEX NYLOCK
17 86279510 87171 2 WASHER, 3/8 FLAT
18 86274000 70069 1 SCR, 3/8-16 X 3 HHCS GR5
19 86215470 140419 2 BRACKET, HANDLE MOUNT
20 86136640 70262 2 SCR, M8 X 20 HHMS PLTD
21 86137280 87054 2 WASHER, M8 FLAT DIN125A PLT
22 86215030 05157 1 AXLE, REAR
23 86223710 70733 4 SCR, M6 X 30 SHCS PLTD
24 86225010 730053 1 STRIKER, LATCH

MOTOR GROUP
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1
2
3

MOTOR GROUP
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REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86223690 70702 3 SCR, M5 X .8 X15MM BLK
2 86217490 27884 1 COVER, MOTOR
3 86222080 53256 1 MOTOR, 115VOLT 1.5HP 2000RPM INCLUDES
ITEM 1 & 2
MOTOR COMPONENTS (NOT SHOWN)
PART NO. PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
86216700 140401 1 CIRCUIT BREAKER, 30 AMP MPX
86223390 67488 1 RECTIFIER, 50A 600V BRIDGE
86001820 14404 1 BRUSH SET MOTOR (PKG OF 4)
86003660 34378 1 FUSE
86003670 34379 1 FUSE HOLDER
86223980 09134 1 BEARING, 25MM X 52MM BOTTOM 10015909
86001020 09135 1 BEARING, MOTOR TOP

PAD/DRIVER GROUP
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5
6
7
8
911
12
2
2
3
110