ATI Technologies 39-5710 User manual

© ATL Agricultural Technology Limited: July 2018
Auto Wash Pro Manual
Version - 1.2
Date - July 2018
Part Number - 39-5710
Innovation In and
Out of Parlour

© ATL Agricultural Technology Limited: July 2018
Innovation In and Out of Parlour
Index
Manual Version........................................................................................................... 4
About the Auto Wash Pro............................................................................................... 5
The Auto Wash Pro Front Panel........................................................................................ 6
Installing the Auto Wash Pro........................................................................................... 7
Good Practice During the Installation............................................................................... 8
Auto Wash Pro Control PCB Wiring Connections................................................................. 9
Auto Wash Pro Input/Output PCB Wiring Connections......................................................... 10
Auto Wash Pump Box 2500 Connections ......................................................................... 14
Auto Wash Pump Box 2500 PCB Connections................................................................... 15
Auto Wash Pro Layout Diagram..................................................................................... 17
Connecting the Auto Wash Pro to Contactor Switched Vacuum Pumps.................................. 18
Connecting the Auto Wash Pro to Variable Speed Vacuum Pumps......................................... 20
Setting Up the Auto Wash Pro.......................................................................................... 21
The Keypad................................................................................................................. 21
The Display................................................................................................................. 22
Entering Setup............................................................................................................ 22
Entering the Access Code.............................................................................................. 22
Navigating Through Menu Items.................................................................................... 22
The Settings Menu Structure......................................................................................... 23
The Key Buzzer Setting................................................................................................. 25
Setting the Time.......................................................................................................... 26
Setting the Date.......................................................................................................... 27
Editing Programs - See Page 45...................................................................................... 29
Editing Tasks - See Page 49............................................................................................ 29
Setting the Conductivity Difference................................................................................. 29
Setting the Vacuum Low Warning Level............................................................................ 30
Setting the Milking Vacuum Level.................................................................................... 30
Setting the Washing Vacuum Level.................................................................................. 31
Setting the Vacuum High Warning Level........................................................................... 31
Setting the Vacuum Pump Type...................................................................................... 32
Setting the Wash Trough Lock Out................................................................................... 32
Setting the Milk Tank Lock Out........................................................................................ 32
Calibration the Peristaltic Pumps - See Page 53.................................................................. 33
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© ATL Agricultural Technology Limited: July 2018
Innovation In and Out of Parlour
Index Continued
Test Displays Diagnostic................................................................................................ 33
Test Keyboard Diagnostic.............................................................................................. 34
Input/Output (I/O) Printed Circuit Board (PCB) Diagnostics................................................. 35
Input/Output (I/O) Printed Circuit Board (PCB) Test Routines............................................... 38
Control Printed Circuit Board (PCB) Serial Number.............................................................. 42
Control Printed Circuit Board (PCB) Software Version.......................................................... 42
Restore Factory Settings............................................................................................... 43
Lock Setup.................................................................................................................. 44
Editing Programs......................................................................................................... 45
Editing Tasks............................................................................................................... 49
Calibrating the Peristaltic Pumps..................................................................................... 53
Milking Mode............................................................................................................... 54
Washing Mode............................................................................................................ 55
Info Function.............................................................................................................. 58
Monthly / Six Monthly / Yearly Routine Maintenance............................................................ 62
Parlour Wash Down....................................................................................................... 62
Troubleshooting Errors.................................................................................................. 62
3 | Auto Wash Pro Manual | v1.2

Innovation In and Out of Parlour
© ATL Agricultural Technology Limited: July 2018
Manual Versions
Version 1.0 - January 2016............................First Version of Manual (Control v1.20 / IO Board v1.09)
Version 1.1 - February 2016.......................Second Version of Manual (Control v1.20 / IO Board v1.09)
Version 1.2 - July 2018..........................................Pump Box Update (Control v2.34 / IO Board 1.13)
4 | Auto Wash Pro Manual | v1.2

About the Auto Wash Pro
The Auto Wash Pro from ATL is a simple and easy to use wash controller that washes the parlour
automatically after each milking. It provides more consistent and efficient cleaning using less chemical than
manual washing irrespective of the operator. The system is programmable and it’s versatility provides an
excellent wash to any type of small to medium size milking parlour.
Control Features
Programmable settings to be optimised for every milking parlour;
Large LED display showing washing status;
Full numeric key pad, allowing easy entry of complex program information;
9 wash programs, including dedicated pre-milking key.
Auto wash key allowing programs to be started based on time of day;
Variable speed vacuum pump control
Pump Unit Features
Separate pump unit keeps electronics and chemicals apart;
Peristaltic pumps accurately dispenses chemicals at up to 2.5 litres per minute - up to a
maximum of 4 pumps;
Automatic chemical dispensing reduces operator handling of chemicals to a minimum;
Large bore hot and cold external water valves.
Other Features
Up to 3 temperature sensors, including dedicated sensors for wash trough and return water;
Pressure level sensor in wash trough;
Conductivity sensor in wash trough, allows for checking of chemical;
Controls up to 3 fixed speed or variable speed vacuum pumps;
Compressed air operated 3 way diversion valve in return line for diverting to drain or wash trough;
Vacuum sensor
22 individual 12vDC outputs to control all aspects of the milking parlour;
2 Solid State Relay outputs to switch a maximum of 24v AC or DC;
2 switched inputs allowing control of programs via external inputs;
Benefits
Easy to use - just push the Auto Wash button and the unit will automatically clean the milking
parlour for you based on the wash program for the time of day;
Electronic system - optimise settings to suit any sized parlour;
Consistent cleaning control - temperature, chemical dosing and time are all automatically
controlled irrespective of the operator;
Automatic dosing of liquid detergents - maximises operator safety and prevents excessive use of
detergents;
Wash safety lock - prevents wash start up if milk delivery line connected to milk tank;
Vacuum pumps - staggered vacuum pump switch on.
Innovation In and Out of Parlour
5 | Auto Wash Pro Manual | v1.2
© ATL Agricultural Technology Limited: July 2018

Innovation In
and Out of
Auto Wash Pro
123 45 6
7
0
89
Enter
Setup
Shift
Stop
AutoCancel
Reset é
è
ê
ç
Pause
Skip
Pre
Milking
Milk
Milk
Stone
ATL Agricultural Technology Ltd Units 1 & 2 Acorn Business Centre Oaks Drive Newmarket Suffolk CB8 7SY UK
Telephone: [phone] Fax: [phone] Website: www.atlagri.com E-mail: [email protected]
Insert Delete
Prog 1
Prog 2
Prog 3
Info
Prog 4 Prog 5 Prog 6
Clear
Back
Front Cover
Innovation In and Out of Parlour
© ATL Agricultural Technology Limited: July 2018
6 | Auto Wash Pro Manual | v1.2
Pause Key
Shift Key
Skip Key
Shift Function
- Back
Number Entry Keys
Setup Functions:
Shift + Key 1 - Inset when in edit Programs or edit Tasks
Key 2 & Key 6 - Move up in any menu
Shift + Key 3 - Delete when in edit Programs or edit Tasks
Key 4 & Key 8 - Move down in any menu
Program 1-6
start keys
Enter Key
Shift Function
- Setup
Info Key
Shift Function
- Clear
Cancel Key
Wash Program Keys
Auto Key: Starts the time selected program
Pre Milking: Starts the Pre-Milking Wash Program
Milk: Starts the Milking program
Milk Stone: Starts the dedicated Milk Stone program
Stop Key

Innovation In and Out of Parlour
Installing the Auto Wash Pro Control Unit and Pump Unit
The Auto Wash Pro system consists of a control unit, pump unit and power supply unit.
All of the units should be mounted on the wall to the side of the wash trough to avoid chemical gases and hot
water vapour damaging the unit.
© ATL Agricultural Technology Limited: July 2018
7 | Auto Wash Pro Manual | v1.2

Innovation In and Out of Parlour
Good Practice During the Installation
A separate mains supply and earth running directly from the consumer meter is essential.
Avoid routing the mains cable to the power supply close to other supplies especially those providing
intermittent current motors that are starting and stopping continually or high power heaters with
thermostatic control.
Terminate in a sealed, fused, double pole switched outlet fitted with a 13Amp (Type 1362) fuse or trip. A
3-pin ring main socket is not suitable in parlour conditions. All mains cabling must be contained in a firmly
secured durable conduit.
Power Supply: Siting
Fix the power supply to a wall or suitable brackets in a well ventilated area sufficiently high to avoid
physical contact or damage, leaving a gap of at least 250mm (10") between the top of the power supply
casing and the ceiling.
Position the power supply so that the output (low DC voltage) cables are as short as possible even if this
means extending the mains supply.
ATL Power Supplies: Output Voltages
ATL power supply outputs are factory set and should not be adjusted.
396 Watt 12vDC PSU 60 Watt 12vDC PSU
Input: 100 - 240vAC Input: 100 - 240vAC
Output: Nominal 12vDC Output: Nominal 12vDC
The 396 Watt 12vDC and 60 Watt 12vDC power supplies have a thermal cutout and overload protection
which removes power from the outputs in the event of an overload.
There are two indicators fitted to the base of the power supply casing; red indicates that the mains is
present and green that the output supply is available.
Control and Feeder Cables and Conduit
Cables must be kept as short as possible running directly from point to point. Cut out any excess cable
rather than leaving it coiled.
Wherever possible cables should be contained in a waterproof conduit using the correct csa cable
specified in the diagrams.
Entries must be made into the bottom of power supply or control casings but never into the
top. This will invalidate the warranty.
Strip existing cables back to bright copper before connection.
Keep multicore cables away from other cables especially those carrying mains or heavy currents. Cross
o
only at 90 where necessary and do not enclose in conduit with other cables.
© ATL Agricultural Technology Limited: July 2018
8 | Auto Wash Pro Manual | v1.2

Auto Wash Pro Control PCB Wiring Connections
The Auto Wash Pro Control PCB wiring connections are shown in the diagram and table below.
© ATL Agricultural Technology Limited: July 2018
Innovation In and Out of Parlour
Parlour Processor
5
6
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 - 22
Connects To
Ethernet Cat5e - Input/Output PCB
Ethernet Cat5e - Spare
Ethernet Cat5e - Spare
Ethernet Cat5e - Spare
Power In -12vDC
Power In +12vDC
RS485 Cat5e Connection
RS485 Cat5e Connection
+ve RS485 Power
Data A
Data B
EOL Link
Screen
-ve RS485 Power
Unused
Cable Specification
Yellow Cat5e Cable
Unused
Unused
Unused
Unused
Unused
Red Cat5e Cable
Red Cat5e Cable
Unused
Twisted Pair - Red
Twisted Pair -Black
Only Connect When Instructed by ATL
Twisted Pair Screen
Unused
Unused
1
78
9
10
11
12
13
14
15
16
17
18
19
20
21
22
9 | Auto Wash Pro Manual | v1.2
IMPORTANT - DO NOT INSTALL TWO
CABLES THROUGH 1 CABLE HOLE IN
THE 4 PORT GLAND. THIS WILL
INVALIDATE THE WARRANTY.
2 3 4

Auto Wash Pro Input/Output PCB Wiring Connections
The Auto Wash Pro Input/Output PCB wiring connections are shown in the diagram and corresponding table
below.
© ATL Agricultural Technology Limited: July 2018
Innovation In and Out of Parlour
Plantwasher
Input/Output
Board
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Connects To
NA
NA
NA
Conductivity Probe Screen
Conductivity Probe -ve
Conductivity Probe +ve
Temperature Probe 3 Screen
Temperature Probe 3 -ve
Temperature Probe 3 +ve
Return Water Temp Probe Screen
Return Water Temp Probe -ve
Return Water Temp Probe +ve
Wash Trough Temp Probe Screen
Wash Trough Temp Probe -ve
Wash Trough Temp Probe +ve
Hot Water Valve 1 +ve Common
49
56
57
58
59
13
14
15 16
17
24 26
25 27
32 34
33 35 43
44
45
46
47
48
52
53
54
55
50
51
67 65
66 64
83 81
82 80
87 85
86 84
92
10 | Auto Wash Pro Manual | v1.2
10
11
12
7 8 9
4 5 6
93
20 22
21 23
18
19
28 30
29 31
36 38
37 39
40 41 42
91 89
90 88
71 69
70 68
75 73
74 72
79 77
78 76 63 61
62 60
1 2 3
Cable Specification
For use by ATL only
For use by ATL only
For use by ATL only
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
Screened Twisted Pair Provided
0.5mm CSA