ATP Electronics HANDCARE System manual

HANDCARE
The information contained in this document is correct to the best of our knowledge as of the revision date. However, no warranties or guarantees are
expressed or implied by this document. For more information contact your ATPGroup representative or visit www.ATPGroup.com
Rev. 1.0 Updated 5/8/20
1230 Shiloh Road, Windsor, CA 95492
Tel: [phone] Fax: [phone]
2 Madison Avenue, Larchmont, NY 10538
Tel: [phone] Fax: [phone]
www.ATPGroup.com
Hand Sanitizer Station
Description
The ATPGroup Hand Sanitizer Station is a free-standing stainless steel industrial hand sanitizer
dispenser with an easy-to-use foot pump that allows for hands-free usage. Designed to pump liquid
or low-viscosity products, it has a built-in atomizer to help reduce over-usage and eliminate waste.
Ideal for production facilities, warehouses, office spaces, tasting rooms, hospitality venues, food
preparation areas, visitor centers, or any public space.
Dimensions
• Total height: 44 in.
• Height to spray head: 42 in.
• Dispenses per gallon: adjustable
• Shipping weight (single unit): 31 lbs.
• Shipping dimensions (single unit): 11" x 11" x 46"
Options
• Jug rack, SS, 1 gallon, round/square
• Jug rack (locking), SS, 1 gallon, round/square
• Safe Flow LidTM for 1 gallon jugs (includes suction tube & strainer)
Installation (see diagram on next page)
1. Floor-mounted units can either be free-standing on a non-skid mat for
portability or bolted to the floor for permanent positioning.
2. Immerse the suction tube with suction strainer into sanitizing solution.
3. Raise the container of sanitizing solution so that it is level with the discharge nozzle.
4. Prime the unit by repeatedly stepping on the foot pedal until it begins to spray. Initial priming
might take several strokes, particularly if a gel or thick sanitizing solution is being used.
5. Once primed, place the container of sanitizing solution in the (optional) jug rack.
6. Adjust number of dispenses with the "adjustment bolt", using the locking nut to hold it in place.
Tighten for less dispenses per gallon and loosen for more dispenses per gallon.
Directions
Place hands under nozzle and step on the foot pedal.
Please refer to the SDS for safe handling requirements.
Manufacturer assumes no liability for the use or misuse of this unit.
Product Specs

HANDCARE
1230 Shiloh Road, Windsor, CA 95492
Tel: [phone] Fax: [phone]
2 Madison Avenue, Larchmont, NY 10538
Tel: [phone] Fax: [phone]
www.ATPGroup.com
Foot Valve / Strainer
Product SpecsProduct Specs
Cleaning & Sanitizing
Cleaning & Sanitizing External Surface Only
1. Cleaning: Wipe down or pressure wash external parts with mild stainless steel cleaner.
2. Sanitizing: Use sanitizers designed for stainless steel and plastic surfaces.
Cleaning & Sanitizing both Internally & Externally
1. Submersion (best method): Submerge entire assembly into a COP (Clean Out of
Place) vat for a standard parts cleaning proceedure. The openings in the top and bottom
of dispenser allow entire assembly to circulate and sanitize. (Use mild cleaning solutions
safe for EPDM and stainless steel at less than 125oF to protect suction tube. Standard
COP filler parts cleaning proceedure will apply.)
2. Pressure wash: If no COP tank is available the unit can be cleaned
using a standard pressure washer (1500 psi or less). The openings in the
top and bottom will allow access to internal parts.
3. Apply spray lube to working parts in the lower assembly.
Chemical Path Cleaning & Sanitizing
1. Rinse old solution from tubing and nozzle with clear water.
2. Fill sanitizer reservoir with hand sanitizer solution and pump
solution through. Suction tubing should be changed yearly or
when tubing shows signs of chemical attack. Tubing can
become stiff due to leeching of plasticizers from the tubing,
but this does not affect the function of the unit. Other tubing
can be substituted that more closely matches the chemistry
being used.
Nozzle assembly
(includes check valve)
To Clean Debris from Nozzle & Check Valve
1. Use the end of the tubing to unscrew the check
valve from the nozzle.
2. To remove debris from check ball, blow compressed
air in this direction ONLY (with no more than 5psi)
3. Check nozzle for debris before reinstalling check
valve. To reassemble, use the end of the tubing to
carefully screw the check valve back into the nozzle,
until the red poppit is showing slightly past the nozzle.
4. If the suction check valve needs to be replaced, be
sure to wrap a small amount of Teflon tape around the
threads before installation, taking care not to allow any
tape into the fluid stream.
Dispenser System Rebuild Kit (includes all wetted
parts and spare O-ring) available. Contact your
ATPGroup respresentative for details.
Suction Check Valve
(SS/EPDM)
2x O-Ring
(EPDM)
Suction Tube

HANDCARE
The information contained in this document is correct to the best of our knowledge as of the revision date. However, no warranties or guarantees are
expressed or implied by this document. For more information contact your ATPGroup representative or visit www.ATPGroup.com
Rev. 1.0 Updated 5/8/20
1230 Shiloh Road, Windsor, CA 95492
Tel: [phone] Fax: [phone]
2 Madison Avenue, Larchmont, NY 10538
Tel: [phone] Fax: [phone]
www.ATPGroup.com
Troubleshooting Guide
Problem Startup Maintenance
A) Will not draw sanitizer. 1,2 3, 6, 8, 9, 10, 11
B) Using too little sanitizer. 3,5 7,10
C) Using too much sanitizer. 4,5
D) Dispenses inconsistent 5 10
amount of sanitizer.
Possible Cause / Solution
Startup
1. The unit needs to be primed. Step on foot pedal repeatedly until it sprays.
2. Chemical tube not immersed in sanitizer solution or sanitizer depleted.
Immerse tube or replenish.
3. The adjustment bolt needs to be loosened.
4. The adjustment bolt needs to be tightened.
5. The locking nut needs to be tightened.
Maintenance
6. Suction check valve or nozzle check valve stuck or failed. Clean or replace.
7. Foot valve / strainer partially blocked. Clean or replace foot valve / strainer.
8. Chemical tube stretched out or pin hole/cut in tube (sucking in air). Cut off end of tube or
replace tube.
9. Vacuum leak in chemical pick-up connections. Tighten the connection.
10. Chemical build-up may have formed in the head of the unit. Follow preventive maintenance
instructions below, using hot water and/or descaling acid.
11. O-ring may have worn down after prolonged use. Replace.
Preventative Maintenance
When the unit will be out of service for extended periods, remove tube and place in water. Operate
the foot pedal until water is coming out of the nozzle for several seconds to clear out chemical and
help prevent chemical build-up. Check chemical strainer and clean or replace as needed.
Product SpecsProduct Specs