ATT Zirocco-M User manual

Operating Manual
Zirocco-M Jet Dryer & Cleaner

2
Table of Contents
EU Declaration of Conformity ............................................................................................. 3
Annex 1 to EU Declaration of Conformity .............................................................................. 4
Nameplate ................................................................................................................... 5
Safety Instructions........................................................................................................... 7
Obligations................................................................................................................... 7
Intended use ................................................................................................................ 8
Misuse ........................................................................................................................ 8
Disclaimer ....................................................................................................................11
Introduction..................................................................................................................12
Zirocco - Jet Dryer & Cleaner ........................................................................................... 12
Product Overview...........................................................................................................13
Display “Page 1”........................................................................................................... 14
Display “Page 2”........................................................................................................... 14
Accessories ................................................................................................................. 15
Operation .....................................................................................................................16
Operation ................................................................................................................... 16
Safety Instructions ........................................................................................................ 16
Power-Up ................................................................................................................... 17
Warm-Up.................................................................................................................... 18
Operating the Zirocco .................................................................................................... 19
Parking ...................................................................................................................... 20
Cooling ...................................................................................................................... 20
Machine shut-down........................................................................................................ 21
Fueling ...................................................................................................................... 21
Low Fuel Level ............................................................................................................. 22
Air filters.................................................................................................................... 22
Changes filters ............................................................................................................. 22
Technical Data...............................................................................................................23
Specifications .............................................................................................................. 23
Dimensions.................................................................................................................. 23
Hazard and danger zones ................................................................................................ 24
Warning Signs .............................................................................................................. 25
Troubleshooting.............................................................................................................26
Error Messages ............................................................................................................. 26
Fuel System Ventilation .................................................................................................. 27
Check and service ..........................................................................................................29
Storage & Transportation .................................................................................................32
Wastedisposal................................................................................................................32

3
EU Declaration of Conformity
The undersigned, representing the following manufacturer:
Applied Turbine Technology ApS
Nordborgvej 81, 6430 Nordborg, Denmark
hereby declares that:
Machine type no . 10000-40
is in conformity with all relevant provisions of the following EC directive(s):
DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006
on machinery
The EMC Directive 2004/108/EC
Person authorized to collect technical data and make them available to the relevant authorities:
Name
Address
Mike Claudi Kühl
Nordborgvej 81, DK-6430 Nordborg
The machine’s design has taken the standards and specifications referenced in Annex 1 of the EU
Declaration of Conformity into consideration.
Nordborg, May 10, 2019
Brian Ellegaard Andersen
CEO

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Annex 1 to EU Declaration of Conformity
References to standards and specifications used for the Declaration of Conformity:
Harmonized standards
Number
Version
Title
DS/EN 60204-
2006
Safety of machinery –Electrical equipment of
machines –General requirements
DS/EN ISO 13849-1
2006
Safety of machinery –Safety-related parts of control
systems –General principles for design
ISO 12100
2011
Safety of machinery –General principles for design.
Risk assessment and risk reduction.
Other standards:
Number
Version
Title
Other specifications:
Number
Version
Title

5
Nameplate
The Zirocco is provided with a name plate according to the requirements stated in the Directive
2006/42/EC placed in the front of the product above the nozzle cover.
The nameplate is showing the CE symbol as well as the name and contact address of the manufacturing
company.
The nameplate is also showing some important
product information such as:
•TYPE/model number of the product
•S/N fabrication number, a unique product
number
•Year of manufacturing
•LWA, which gives the sound pressure in dB at
0-m distance from the noise source.
The Zirocco has an A-weighed max sound power level of 108 dBA around the machine and 103 dBA at the
operators’ position, at its max performance. The LWA is here not directly related to an environmental
noise level as weighted average of the different work steps during machine operation. It is the maximum
sound pressure which the operator will experience when using the machine at 100% performance level
This choice of LWA was made to ensure proper health protection even when the machine is used above its
intended use.
When persons are exposed to excessively loud
environments (85 dB or more), hearing protection
is required to prevent noise-induced hearing
losses. The table to the left is showing the
acceptable noise levels without hearing protection
during a maximum daily exposure.
It is required that the operator of the Zirocco is using relevant hearing protection to prevent work induced
hearing losses.
In the United States hearing protection is by law assigned a single number rating, NRR, which is an
abbreviation for a Noise Reduction Rating. Hearing protection is available with NRR ratings from 0 to 30.
The required NRR level of a hearing protection is an estimate of the exposed daily noise level dose, which
then can be converted to an 8-hour Time Weighed Average called TWA.

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The following table shows the required NRR rating for the hearing protection dependent of the average
machine usage a day.
TWA exposiure Operator
Working hours 1 2 3 4
Work exposure dB(A) 103 103 103 103
(100% Machine performance level)
TWA dose dB(A) 89 93 96 98
NRR protection rating 15 23 29 33
dBA reduction (NRR-7)/2 4 8 11 13
Requirement dB(A) 85 85 85 85
In this table the LWA value is used in the calculation of the TWA dose as a “worst case”, although the
operator normally would operate the machine at lower performance level because the marking equipment
often is limiting the overall operation.
The highest NRR rating for earplugs is 33, and the highest available NRR rating for earmuffs is 31. These
values reflect the level of noise protection available for each device when worn alone. Combining earplugs
with earmuffs can offer a NRR protection level of 36.
The environmental exposure will depend on how the work is done. It is possible to work below an
environmental sound pressure LWA of 108, if that is needed, but it will require that the machine is
operated below 50% of the maximum possible.

7
Safety Instructions
Obligations
Obligations of the Operator/manager:
The Zirocco must only be operated by personnel with the following knowledge:
•Are aware of the basic workplace safety information and accident prevention regulations.
•Have been instructed and trained in working with the Zirocco.
•Have read and understood this operating manual.
The operator is obliged to as follows:
•To ensure that the required service and maintenance is performed according to the instructions laid
out in this operating manual.
•To keep all the warning pictograms on the machine in a legible state.
If you still have queries, please contact the representative or manufacturer.
Obligations of the Operator:
Before starting work, all operators are obliged to as follows:
•To comply with the basic workplace safety instructions and accident prevention regulations.
•To read and understand the operating section of the operating manual.
•To use the required personal protective equipment, when working with the Zirocco.
•To read the section "Warning symbols and other labels on the machine" in this operating manual, and to
follow the safety instructions represented by the warning symbols, when operating the machine.
•To get the required work training from instructors having participated in the recommended product
courses.
If the operator discovers that a function is not working properly, he must eliminate the fault immediately.
If this is not the task of the operator or if the he does not possess the appropriate technical knowledge,
then he must report this fault to his superior (supervisor).

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Intended use
The product Zirocco-M's intended use is for outdoor drying and cleaning of roads, runways, concrete areas
or other areas of non-flammable materials.
The product is using the exhaust from a micro jet turbine to dry and clean the surfaces and should not be
used on surfaces covered with sand or gravel as well as waste of or close to flammable materials.
The product is intended to be operated by a professional construction worker according to the guidelines
in the instruction manual using the required PPE's.
When operating the Zirocco ear protections is mandatory. In restricted work areas with limited air
exchange respiratory protection or a limited use can be necessary to apply.
A backup operator needs to be present, where oncoming traffic is not shielded from the working area or
on roads in hilly areas.
Misuse
The product Zirocco should not be used indoor, since the jet turbine is using diesel fuel and the exhaust
emission could be toxic.
As soon as the turbine engine is warming up or running the machine needs to be moved in order not to
leave unintended hot spot marks on the ground.
Bystanders should be kept behind the machine when working, or at a safety distance of 5m away from the
nozzle cover in the working direction. The exhaust can lead to ejection of debris such as dust, sand or
small gravel, which can lead to eye injuries.
Examples of intended us:
Line and Tape marking

9
Concrete drying
Crack repair
This Operating Manual utilise the following safety signs. Follow these safety signs carefully since failure
comply may cause personnel injuries or irreparable damage to the equipment.

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WARNING
Personal injury / mortal danger
A usage situation of a technical nature or similar that may cause personal injury or
mortal danger.
CAUTION
Damage to machine or accessories
A usage situation of a technical nature or similar that may cause damage to the
machine or its accessories.
ATTENTION
Important information
A usage situation of a technical nature or similar that is very important.
INFORMATION
The product without operational disturbances. Provides useful tips and
recommendations as well as information about the efficient use.
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Disclaimer
All specifications and instructions in this document conform to the rules and provisions in the EU
Machinery Directive 2006/42/EC and Directive 2004/104/EC.
INFORMATION
This Operating Manual is subject to change without prior notice.
Contact [e-mail] to request new editions of the Guide.
The warranty will be voided if the product is damaged for one of the following reasons:
•Non-compliance with the instructions in this Operating Manual
•Use of the product for a purpose it is not designed for
•Natural wear or tear
•Incorrect installation performed by the owner or a third party
•Mechanical or technical alterations
•Use of unauthorized spare parts
•Non-compliance with the maintenance instructions or lack of maintenance within the prescribed
service intervals.
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Introduction
Zirocco - Jet Dryer & Cleaner
The Zirocco jet dryer sets new standards for surface treatment in e.g. the road marking, paving, fugue
sealing, and crack repair industries. The Zirocco takes advantage of our innovative gas turbine technology
to ensure effective cleaning and drying of surfaces, roads, fugues, and cracks.
•A very flexible machine, which can be pushed by hand for minor jobs or be attached to and pushed by
a line driver for larger projects.
•Independent and convenient machine operation as there is no need for a compressor or bottled gas
supply.
•The Zirocco is equipped with a standard diesel engine EN590. The machine
does not use LPG, which makes its use possible also in populated areas.
•Only hot air - no open flames (a requirement for operations
in airports etc.)
•Drying and cleaning speed from 1 to 6 km/h depending on the surface
and weather conditions and nozzle width.
•Both our Display DP250 and Telematics WS 403 controller are
constructed to industrial specifications relevant to the
automotive and transport industries.

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Product Overview
1) Handle and display
2) Turbine box
3) Fuel tank
4) Cyclone separator
5) Engine cover plate
6) Adjusting lever
7) Battery
8) Battery cover
9) Nozzle
10) Nozzle Cover/Shroud
11) Bonnet
12) Line driver hook
1
11
3
2
4
5
6
7
8
9
10
12

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Figure 2: Display, page 1 (Page 1)
Display “Page 1”
1) Operating symbol
2) Battery voltage
3) Fuel level
4) Pre-heater
5) “Run” and “Running” indicate that the machine
is ready for operation
6) Cooling
7) Emergency stop Flashes red when the
emergency stop is enabled
8) Start-up/Wait. Flashes when the machine is
ready for operation
9) Temperature indication
10) Operational hours
Figure 3: Display, page 2 (Page 2)
Display “Page 2”
1) Air Flow adjustment up / down
2) - Air Flow is adjusted down
3) + Air Flow is adjusted up
4) Percentage indication
8
9
10
5
1
4
2
3
1
2
3
4
6
7

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Accessories
Item
Description
Order no.
Battery charger
8 A, 12 volts
4000-20
Fuel filter
40 µm
5000-100
Air filter
50 m2
5000-60
Cyclone separator
0-25 m2
5000-40
Wheels
Ø 250
5000-10
Battery
60 Ah
4000-10
Display
DP 250
1000-20
Standard Nozzle
300 mm
2000-30
Labels: ATT
Logo
9000-30
Label: Heat
Warning sign
9000-20
Label: Hearing protection
Warning sign
9000-10
Turbine oil
ATT Turbine oil
7000-80

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Operation
Operation
Zirocco may only be operated by personnel, who have been instructed properly in the safety and use of
the Zirocco.
The product-training should cover the following subjects:
•Operation of the Zirocco
•Maintenance procedures
•Engine box replacement
•Engine box ventilation
•Telematics portal
•Machine safety
Safety Instructions
WARNING
Fire hazard
Do not use the Zirocco indoors or close to inflammable material.
Hot exhaust air/safety distance
The outlet temperature next to the turbine is 350 to 550˚C. Keep a distance of at least
5 m from the machine during operation.
Hearing and eye protection
The personnel in the immediate vicinity of the machine must use hearing protection
and safety goggles, when operating the Zirocco.
CAUTION
Fuel
Use Diesel EN 590 along with 5 % ATT Turbine oil (7000-80) in the mixing ratio 1 to 20.
(20 liters of fuel to 1 liter of ATT Turbine oil). When utilizing US Gallons, the mixing
ratio is 1 liter ATT Turbine Oil to 5 US Gallons of Diesel. In areas where low smoke
emission is needed, then use odourless and smokeless petroleum (use Exxsol D 80 or
Shellsol D70 petroleum corresponding to Diesel EN 590).
Exhaust nozzle
Always check the exhaust nozzle for damages, cracks or constrictions before use.
Keep under supervision
Do not power up and leave Road Dryer unsupervised.
Do not move the machine before it has cooled down completely.

17
Power-Up
Figure 1
1) Main switch –cuts power to the machine. ” Never
use when the machine is in operation”.
2) Thermal fuse.
Figure 2
3) Press the green start button of the main switch to
turn on the control.
Figure 3
4) Turn the key switch to position “1”.
Figure 4
5) The green operating symbol on the display will
light.
0
1
2
1
2

18
Warm-Up
Figure 5
1) Turn the key switch to position 2 and keep it in
this position for 4 seconds.
2) Release the key switch.
Figure 6
3) The pre-heater symbol in the display will flash,
and the current temperature will be displayed.
Figure 7
4) The “Start-up/Wait” symbol flashes.
Once the machine has warmed up, the” Running”
symbol will flash steady green.
It is important to move the machine when the
Start-up/Wait symbol sign flashes in order to
avoid hot spot marks on the ground.
0
1
2

19
Operating the machine
Figure 8
Set the operating lever to the correct working
height:
1) Pull the handle up.
2) Set the operating lever.
3) Release the lever.
Figure 9
The safety wire is connected to a stop switch. The
string is attached to the operator during operation.
If the driver moves to a distance of more than 0 .5 m
from the machine, the safety wire is pulled, and the
machine stops.
Figure 10
If you press the safety button, the machine stops,
and the turbine cools down.
1
3
2

20
Parking
Figure 11
The machine needs to be placed on firm surfaces
before the shut down procedure can be initiated.
The product has parking brakes on each pivot wheel,
which must be activated before leaving the machine.
Cooling
Figure 12
1) Turn the key switch from position”1” to position
”0”. The machine will shut down to 0 %, stay
there for 30 seconds and then start a cooling
program.
The machine can be restarted once the display
shows the text” Ready to Start again”.
Figure 13
2) During cooling, the cooling symbol will flash in
the display, and the current temperature will be
displayed.
1
0
2