ATV E-GA08 User manual

ELECTRIC MINI ATV
E-GA08
OWNER’S MANUAL
THIS ATV IS DESIGNED FOR KIDS
AGED 6+ YEARS OF AGE KIDS

KIDS RIDE ON MINI ATV QUAD BIKE
MESSAGES DEAR PARENTS / SUPERVISING ADULTS:We’ve provided this
owner’s manual to assist you and your children / young operators in learning about safe operation
and care of your new ATV. A ATV is not a toy and can be hazardous to operate. Make sure any
child who will operate the ATV takes a training course before operating the ATV. Make sure all
operators understand and follow all of the instructions and warnings contained in this owner’s
manual. Never allow a child under the age of 12 to operate an ATV without adult supervision.
Children differ in skills, physical abilities and judgement. Some children may not be able to
operate an ATV safely. Permit continued use only if you determine that your child / young
operator has the ability and maturity to operate the ATV safely. For your child’s / young operator’s
safety, be sure your child / young operator can reach and operate all ATV controls, including
handlebars, brake levers, throttle lever and engine stop switch. The preventive maintenance
program outlined in this manual is designed to ensure that all critical components on your child’s /
young operator’s ATV are thoroughly inspected at specific intervals.

OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an
overturn. Never operate on hills too steep for the ATV or for your abilities. Never operate
the ATV on hills steeper than 15 degrees.
CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure
could cause loss of control or overturn. Avoid crossing the side of any hill unless
absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures
as described in the owner’s manual. Never attempt to turn the ATV around on any hill
until you’ve mastered the turning technique (on level ground)

INTRODUCTION
Thank you for purchasing this mini ATV. The proper care and maintenance that your
vehicle requires is outlined in this manual. Following these instruction will ensure a long
trouble-free operating life of this vehicle and your satisfaction with it.
The owner’s manual corresponded to the latest state of this vehicle at the time of
printing. Slight deviations resulting from continuing development and design can,
however, not be completely excluded. All specifications are non-binding, we reserve the
right to modify or delete technical specification, parts, design, etc… without prior notice.
WARNING: Riding an electric mini ATV can be a hazardous activity. Certain conditions may cause
the equipment to fail without fault of the manufacturer. Like other electric vehicles, the Mini Quad
can and is intended to move, and it is therefore possible to lose control, fall off and/or get into
dangerous situations that no amount of care, instruction or expertise can eliminate. If such things
occur you can be seriously injured or die, even when using safety equipment and other
precautions. RIDE AT YOUR OWN RISK AND USE COMMON SENSE.
This manual contains many warnings and cautions concerning the consequences of failing to
maintain, inspect or properly use your mini ATV. Because any incident can result in serious
injury or even death, we do not repeat the warning of possible serious injury or death each
time such a possibility is mentioned.
APPROPRIATE RIDER USE AND PARENTAL SUPERVISION
This manual contains important safety information and use tips to help you and your child
operate and handle the mini ATV. Carefully read the manual in its entirely together with your
child before letting your child ride it for first time. The manual also contains important
information on servicing the vehicle.
It is your responsibility to review the manual and make sure that all riders understand all
warnings, cautions, instructions and safety topics and assure that the riders are able to safely
and responsibly use this product and protect your child from injury. We recommend that you
periodically review and reinforce the information in this manual with your child, and that you
inspect and maintain your children’s vehicle to insure their safety.
It is important and necessary to conduct the technical training for your child before
first use. To get the train information, please contact the dealer who you purchase the
vehicle from. Before your child complete the training, do not let your child use this
vehicle.
Children often underestimate or fail to recognize the dangerous situation, you should make it
clear to your child that should not, under any circumstances, operate the vehicle without
supervision and that your child may only drive at speed that are commensurate with the
child’s riding ability and other road condition.
A parent’s decision to allow his or her child to ride this vehicle should be based on the
child’s maturity, skill and ability to follow rules.
DO NOT EXCEED THE WEIGHT LIMIT OF 135LBS ( 60KGS). Rider weight does not necessarily
mean a person’s size is appropriate to fit or maintain control of the mini ATV
Do not touch the brakes or motor on your vehicle when in use as they can become very

hot.
Refer to the following section on safety for additional warnings.
ACCEPTABLE RIDING PRACTICES AND CONDITIONS
Always check and obey any local laws or regulations which may affect the
locations where the vehicle may be used.
Ride defensively. Watch out for potential obstacles that could catch your wheel or force you to
swerve suddenly or lose control. Be careful to avoid pedestrians, skaters, skateboards,
scooters, bikes, children or animals who may enter your path, and respect the rights and
property of others.
The mini ATV is meant to be used on private property and on closed courses and not on
public streets or sidewalks. Do not ride your mini ATV in any areas where pedestrian or
vehicle traffic is present.
Do not activate the speed control on the hand grip unless you are on the MINI ATV and in
a safe, outdoor environment suitable for riding.
This product was manufactured for performance and durability but are not impervious to
damage. Jumping or other aggressive riding can over-stress and damage any product,
including the Mini ATV, and the rider assumes all risks associated with high-stress activity.
Be careful and know your limitations. Risk of injury increases as the degree of riding
difficulty increases. The rider assumes all risk associated with aggressive riding activities.
Never carry passengers or allow more than one person at a time to ride the electric mini quad.
Never use near steps or swimming pools.
Never use alcohol or drugs before or while operating
Keep your fingers and other body parts away from the drive chain, steering system, wheels
and all other moving components.
Never use headphones or a cell phone when riding.
Never hitch a ride with another vehicle.
Do not ride the vehicle in wet or icy weather and never immerse the electric mini quad in
water, as the electrical and drive components could be damaged by water or create other
possibly unsafe conditions.
Wet, slick, bumpy, uneven or rough surfaces may increase risks of use. Do not drive the
electric four wheeler in mud, ice, puddles or water. Avoid excessive speeds that can be
associated with downhill rides. Never risk damaging surfaces such as carpet or flooring by
use of an electric four wheeler indoors.
Do not ride at night or when visibility is limited.
PROPER RIDING ATTIRE
Always wear proper protective equipment such as an approved safety helmet, elbow pads
and kneepads. A helmet may be legally required by local law or regulation in your area.
A long-sleeved shirt, long pants and gloves are recommended. Always wear athletic shoes,
never drive barefooted or in sandals, and keep shoelaces tied and out of the way of the
wheels, motor and drive system.
USING THE CHARGER

The charger supplier with the vehicle should be regularly examined for damage to the
cord, plug, enclosure and other parts, and in the event of such a damage, the bike must
mot be charged until the charger has been repaired or replaced.
Use only with the recommended charger.
Use caution when charging.
The charger is not a toy. Charger should be operated by an adult.
Do not operate charger near flammable materials.
Unplug charger and disconnect from bike when not in use.
Always disconnect from the charger prior to wiping down and cleaning the vehicle with liquid.
FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS
INCREASES RISK OF SERIOUS INJURY. USE WITH APPROPRIATE CAUTION AND
SERIOUS ATTENTION TO SAFE OPERATION.
BEFORE YOU BEGIN
Remove contents from box. Remove the foam separators that protect the components from
damage during shipping. Inspect the contents of the box for scratches in the paint, dents or
kinked cables that may occurr during shipping. Because the product was 85 percent
assembled and packed at the factory, there should not be any problems, even if the box has
a few scars or dents.
MAKE SURE KEY SWITCHES IS TURNED “ OFF” BEFORE CONDUCTING
ANY PROCEDURES.
Estimated Assembly and Set-Up Time
We recommend assembly by an adult with experience in motorbike or bicycle mechanics.
Allow up to 30-40 minutes for assembly, not including initial charge time.
Allow up to 12 hours for initial charge.
Inflating the Tires
NOTE:The 6” rear tires are inflated when shipped, but they invariably lose some pressure
between the point of manufacturing and your purchase. Always inflate the tires to the
correct PSI before first time use.
Please read the specification sheet to get the information of tire pressure.
Using a bicycle-style tire pump to inflate the tire to the PSI indicated on the sidewall of the tire.
Note: The pressurized air supplies found at gasoline stations are designed to inflate high-
volume automobile tires. If you decide to use such an air supply to inflate your tires, first
make sure the pressure gauge is working, then use very
short bursts to inflate to the correct PSI. If you inadvertently over-inflate the tire, release the
excess pressure immediately.
Important information of use guider for tire
Note: Tire is the only contact between the vehicle to the road, the safety of various driving
activity depends on the small area of tire where contact with the road. Therefore, it is very

important to keep the tire in good condition any time and use the correct size and standard
tire to replace the old ones.
Guide:
Tire assembly and disassembly
It is strongly recommended that the tire assembly and disassembly should be done by
an authorized technician with necessary skills.
Tire inflating pressure
It is very important to keep the tire in proper pressure and check the tire pressure before use.
The inflating should be done while the tire is cold.
Tire maintenance
Tire tread depth should be checked regularly.( Shallower tread means less grip of tire). You
must stop to use the vehicle if the tire is pierced, disassemble the tire and check it
carefully. Tire maintenance should be done by an authorized technician. Tire should be
replaced immediately when it is distorted or damaged.
Tire replacement
It is important to use the correct size and standard tire as per our specification (see details
in technical specification sheet)
Don’t use the used tire if you are not sure its previous service condition.
Tire aging
Tire aging is unavoidable even the tire is not ever used or just used a few times. Tire aging
is mainly reflected in the cracked section on side of tire and tire tread, sometimes the tire is
distorted as well. The used and aged tire should be checked and confirmed if it is ok to use
again by an authorized technician
Assembly illustration and instruction
一、ASSEMBLE REAR WHEEL
1. Put the pin(D) into the groove on the axle.
2. Fix the wheel(A) through the axle.
3.Mount the spring washer (C) and then tighten
the nut(B) securely with 22mm open end
wrench
A. Rear wheel
B. Nut M14 2pcs
C. Washer Φ14 2pcs
D.
Pin 2pcs

二.ASSEMBLE MUDGUARD
1.Assemble the mudguard(B) on the support
strap with screw M6*16(C).
2.Tighten the nut(A) securely with open end
wrench.
A. Nut M6 2pcs
B. Mudguard 4pcs（2pcs left/2pcs right）
C. Bolt M6*16 2pcs
三．ASSEMBLE WHEEL SUSPENSION
1. Put the front wheel suspension (B) into the
front swing arm joint, align the bearing hole to
the joint upper and bottom hole
2. Mount the bolt (A) through the hole and twist
the nut (C),tighten it securely with wrench.
A. Bolt M10*70 2pcs
B. Wheel suspension left and right
C. Nut M10 2pcs
D. Swing arm
四．ASSEMBLE FRONT WHEEL
1. Put the front tyre（C）on the axle,the tyre
inflator is outward.
2. Tighten washer（B）和 nut（A）with wrench.
A.Nut M10 2pcs
B.Washer Φ10 2pcs
C.Front wheel

五.ASSEMBLE HANDLE BAR
1. Put the bottom clamp(E) on the steering rod plate(F) with the
screw hole in alignment, and place the handlebar (A) in the
bottom clamp, then cover the upper clamp (C) on the
handlebar and install the 2pcs bolt (G).Put the key switch
(D) on the the upper clamp (C) and install the 2pcs bolt (B).
2. Place the handlebar in the upright and vertical position,
then tighten all the bolts securely with 10mm socket
spanner.
A. Handle bar
BG. Bolt M8X504pcs
C.Upper Clamp(upper clamp is
irregularity,like as picture)
D.Key switch
E. Bottom clamp
F. Steering rod bracket
B.
TECHNICAL SPECIFICATION SHEET
Motor
350W 24V
( OPTIONAL )
500W36V
( OPTIONAL )
800W 36V
Battery
2x 12V 12A lead acid battery
Transmission
Chain drive
Rear suspension
mono shock absorber
front 4.10-6 with 7.00 P.s.i. operation
Tyre
pressure and 20 P.s.i. Max. inflate , rear
13.00 x 5-6 with 7.00 P.s.i. operation
pressure and 20 P.s.i Max. inflate .
Brake system
rear disc brake
Rated loading capacity
60KG
Max. speed
20KM/hour
BEFORE RIDING
Charging the Battery
Your electric mini ATV may not have a fully charged battery; therefore it is a good idea
to charge the battery prior to use.
· Initial charge time: 12 hours
· Run time: up to 45minutes
· Average battery life: 120 charge/discharge cycles
· Recharge time: Always remember to turn the power switch off and recharge for at least 9 hours
after each use. When vehicle is not in regular use, recharge battery at least once a month until
normal use is resumed. If you have left the power switch on or your product has not

been charged for a long period of time the battery may reach a stage at which it will no
longer hold a charge.
WARNING:
Always disconnect your electric mini ATV from the charger before cleaning with liquid.
The charger has a small window with two LEDs to indicate the charge status. Red LED
means the battery is in charging and Green LED means the battery is full charged. Chargers
have built-in over-charge protection to prevent battery from being over-charged.
Be sure to properly align the groove on the charger input port with the corresponding
socket on the Mini Quad and tighten threads; otherwise, no charging action will occur.
Warning: Failure to recharge the battery at least once a month may result in a battery that will
no longer hold a charge.
PRE-RIDE CHECKLIST
Loose Parts
Check and secure all fasteners before every ride. Make sure steering stem clamp bolts are
locked properly in place. There should not be any unusual rattles or sounds from loose parts
or broken components. If you are not sure, ask an experienced mechanic to check.
Brake
Check the brake for proper function. When you squeeze the lever, the brake should provide
positive braking action. When you apply the brake with the speed control on, the brake cut-
off switch will stop the motor.
Frame, Fork and Handlebars
Check for cracks or broken connections. Although broken frames are rare, it is possible for
an aggressive driver to bash into a curb or wall and wreck and bend or break a frame. Get in
the habit of inspecting yours regularly.
Tire Inflation

Periodically inspect the tires for excess wear, and regularly check the tire pressure and re-
inflate as necessary. If you get a flat tire, the inner tube can be patched or a new tube can
be purchased from Razor or an authorized repair center.
Safety Gear
Always wear proper protective equipment such as an approved safety helmet, elbow pads
and kneepads. Always wear shoes (lace-up shoes with rubber soles), never drive barefooted
or in sandals, and keep shoelaces tied and out
of the way of the wheels, motor and drive system
REPAIR AND MAINTENANCE
Turn power switch off before conducting any maintenance procedures.
Adjusting the Brake
WARNING: The brake is capable of causing the electric mini quad to skid the tire throwing an
unsuspecting rider. Practice in an open area free from obstacles until you are familiar with the
brake function. Avoid skidding to a stop as this can cause you to lose control or damage the
rear tire.
Chain and Sprocket
The chain will typically have a “loose spot” and “tight spot” corresponding with a particular
sprocket rotational position. This is normal and common to all chain-driven vehicles due to
run-out tolerances of the freewheel and sprocket. Proper chain alignment must be
maintained. If the chain is noisy or rough running, check the lubrication, tension and
alignment of the sprockets, in that order. The tensioner arms must be aligned and free from
binding and the tensioner spring(s) must be operating correctly.
Warning:
To avoid a pinch or injury, keep fingers away from moving sprockets and chain
Battery Care and Disposal
Do not store the battery in temperatures above 75° F or below -10° F.
CONTAINS SEALED LEAD BATTERY. BATTERY MUST BE RECYCLED.
Disposal: Your product uses sealed lead-acid batteries which must be recycled or disposed
of in an environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The
battery may explode or leak. Do not dispose of a lead-acid battery in your regular household
trash. The incineration, land filling
or mixing of sealed lead-acid batteries with household trash is prohibited by law in most
areas. Return exhausted batteries to a federal or state approved lead-acid battery recycler or
a local seller of automotive batteries.
Warning:

If a battery leak develop, avoid contact with the leaking acid and place the damaged battery in
a plastic bag. Refer to the disposal instructions above, if acid comes into contact with skin or
eyes, flush with cool water for at least 15 minutes and contact a physician.
Warning:
Battery posts, terminals and related accessories contain lead and lead compounds.
Wash hands after handling.
Charger
The transformer/charger supplied with the product should be regularly examined for damage
to the cord, plug, enclosure and other parts, and, in the event of such damage, the Mini Quad
must not be charged until it has been repaired or replaced.
Use ONLY with the recommended charger.
WARNING: To avoid a pinch or injury, keep fingers away from moving sprockets and chain.
WARNING: If a battery leak develops, avoid contact with the leaking acid and place the
damaged battery in a plastic bag. Refer to the disposal instructions as above. If acid comes
into contact with skin or eyes, flush with cool water for at least 15 minutes and contact a
physician。
TROUBLESHOOTING GUIDE
Problem
Possible cause
Solution
Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the first time and up to 8
hours after each subsequent use.
Undercharged battery.
Check all connectors. Make sure the charger connector is tightly
Vehicle does not run.
plugged into the charging port, and that the charger is plugged into
the wall.
Make sure power flow to wall outlet is on.
You may check to see if your charger is working by using a volt
Charger is not working.
meter or asking the authorized service center to test your charger
for you.
Loose wires or connectors.
Check all wires and connectors to make sure they are tight.
The fuse will burn out and automatically shut off the power if the
motor is overloaded.
Vehicle was running
but
Burned-out fuse.
An excessive overload could cause the motor to overheat. Refer to
suddenly stopped.
replacing the fuse instructions of this manual. Correct the
conditions that caused the fuse to burn out and avoid repeatedly
burning out fuse.
Motor or electrical switch
Contact the authorized service center for diagnosis and repair.
damage.

Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the first time and up to 8
hours after each subsequent use.
Undercharged battery
Check all wires and connectors. Make sure the battery connector is
Short run time less
than 15
tightly plugged into the charger connector, and that the charger is
plugged into the wall.
minutes per charge
Make sure power flow to the wall outlet is on.
Battery is old and wil not accept
Even with proper care, a rechargeable battery does not last forever.
Average battery life is 1 to 2 years depending on vehicle use and
full charge.
conditions. Replace only with a replacement battery.
Brakes are not adjusted properly
Refer to brake adjustment instructions.
Driving
conditions
are too
Use only on solid, flat clean and dry Surfaces such as pavement or
stressful.
level ground.
The tires are inflated when shipped, but They invariably will lose
Tires are not properly Inflated.
some pressure Between the point of manufacturing and your
purchase. Refer to tire instructions to properly inflate tires.
Vehicle runs Sluggishly.
Make sure you do not overload the vehicle by allowing more than
one rider at one time, exceeding the maximum weight limit, going
up too steep a hill or towing objects behind the vehicle. If the
Vehicle is overloaded.
vehicle is overheated, the temperature circuit protector will slow
motor down and if the condition continues, will shut off power to the
motor. Correct the driving conditions that caused the overheating,
wait 5-10 minutes and then resume riding. Avoid repeatedly
overheating the unit.
Loose wires or connectors
Check all wires around the motors and all connectors to make sure
Sometimes
the
vehicle
they are tight.
doesn’t run, but other times it
Motor
or electrical
Switch
does.
Contact the authorized service center for diagnosis and repair.
damage.
Charger gets
warm
During
No action required. This is normal for some Chargers and is no
Normal response to Charger use
cause for concern. If your charger dose not get warm during use, it
use
does not mean that it is not working properly.
Vehicle does not Stop when
Brakes are not adjusted properly
Refer to brake instructions to properly adjust Brakes.
applying the brake.
Vehicle makes loud noises or
Chain is too dry
Apply a lubricant to the chain.
grinding sounds