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  9. Audio Research REF75SE Technical manual

Audio Research REF75SE Technical manual

PROCEDURE NUMBER
REF75SE Update
ISSUED: 3/20/2015
Title:
REF75SE
Update Procedure
Caution Electrical Shock Hazard:
To prevent electrical shock make sure the AC POWER CORD IS NOT CONNECTED TO
THE REF75
DO NOT touch the Vacuum Tube Socket Pins when inserting or removing the vacuum
tubes, as there may be hazardous voltages present even after the REF75 has been
switched “Off” for a period of time.
If the REF75 has been “ON”, allow the Hot Vacuum Tubes to cool first before removing.
PROCEDURE FOR:
REF75SE Update
PAGE: 1 of 11
ISSUED: 3/20/2015
1.0 PURPOSE
The purpose of this document is to define the process for updating the REF75
Amplifier to a REF75SE Amplifier.
2.0 SCOPE
This document specifies materials, equipment, and assembly instruction and safety
precaution requirements for assembling the SE Update Kit.
3.0 EQUIPMENT
3.1. Hand Tools Required:
3.1.1 Diagonal cutters, Needle Nose Pliers, Nut Driver, and Phillips Screwdriver
3.2. Solder Tools Required
3.2.1. Small and Large Tips, High Power Solder Iron, Solder Remover or Solder Sucker
3.3. Kit Includes
Quantity
Description
Part
Number
1
Top Cover SE Badge
10132310
1
Rear SE Badge
10132410
4
Tube Damper
20004660
8
6-32 X 2.0" Hex Spacer
21406031
1
Hubbel Connector (IEC)
23201820
4
High Speed Diode
30506700
2
6H30P Tube
32002301
4
KT150 Tube
32002601
1
3.15A Fuse
34600302
4
1.0Ù 3W Resistor
43100006
2
19.5" 16 GA White Wire
N/A
2
19.5" 16 GA White Wire With Black Sleeve
N/A
2
19.5" 16 GA Clear Wire
N/A
PROCEDURE FOR:
REF75SE Update
PAGE: 2 of 11
ISSUED: 3/20/2015
4.0. PROCEDURE
4.1. Panel and Input Wire Removal
4.1.1. Remove 18 –#6 Screws that secure the Top Cover to the Chassis.
4.1.2. Remove Top Cover.
4.1.3. Discharge the Power Supply!!
Refer to Figure 1 and 2 for the Discharge Points
Figure 1 Figure 2
4.1.4. Remove the 4 –KT120 and 2 –6H30P Tubes.
4.1.5. Use a large tip Solder Iron to remove 6 –Output Wires from the 2 –XLR Connectors.
Refer to Figure 3 for an example of an adequate Tip
Refer to Figure 4
PROCEDURE FOR:
REF75SE Update
PAGE: 3 of 11
ISSUED: 3/20/2015
Figure 3
Figure 4
Tip used for
resistor install
Tip used for
Component removal
PROCEDURE FOR:
REF75SE Update
PAGE: 4 of 11
ISSUED: 3/20/2015
4.2. IEC Update
4.2.1. Loosen the two terminal screws on the IEC that hold the Blue and Brown wires.
4.2.2. Remove 2 –Screws that secure the IEC to the Chassis.
Refer to Figure 5
4.2.3. Pull IEC out of the chassis far enough to gain access to the ground screw that holds
the GRN/YEL Wire and loosen the green screw to free the IEC.
Refer to Figure 6
4.2.4. Discard the old IEC and replace with the new IEC (23201820).
*Make sure the GRN/YEL, Brown, and Blue wire ends are tight!
*Loosen all the terminal screws on the new IEC to allow for easy insertion of the
Blue and Brown wires once mounted in the chassis.
4.2.5. Insert the GRN/YEL wire into the ground terminal and secure the terminal screw
tightly.
Refer to Figure 7
4.2.6. Insert the new IEC into the chassis and secure with the 2 –Screws removed in Step
4.2.2.
4.2.7. Place the Blue and Brown wires back into their respective terminals and tighten the
screws firmly.
Refer to Figure 8
*Use care when working around the fuse holder terminals as they can be broken
without the proper care!
PROCEDURE FOR:
REF75SE Update
PAGE: 5 of 11
ISSUED: 3/20/2015
Figure 5 Figure 6
Figure 7 Figure 8
Figure 9
PROCEDURE FOR:
REF75SE Update
PAGE: 6 of 11
ISSUED: 3/20/2015
4.2. Resistor Replacement
4.2.1. Remove 4 –1- 1.0Ù 2W Resistors (outlined in Figure 10) and replace with 4 - 1.0Ù
3W Resistors from the update kit.
*Reuse the containment sleeves from the removed resistors on the new ones.
*Make sure to heat the component and through hole enough so as not to pull the
through hole pads out with the components!
Figure 10
Figure 11
Figure 12 Figure 13
PROCEDURE FOR:
REF75SE Update
PAGE: 7 of 11
ISSUED: 3/20/2015
4.3. Diode Replacement
4.3.1. Remove the 4 –Diodes from the main board and replace with the 4 –High Speed
Diodes (30506700) from the update kit.
*When removing the old diodes, start by removing the lead closest to the capacitor
bank first, followed by the lead near the edge of the board; this will allow you to
access both leads with the solder iron!
4.3.2. Prepare the 4 –Diodes by forming the leads like the Diode shown on the right in
Figure 16.
Figure 14 Figure 15
Figure 16 Figure 17
*Arrow indicates the side the text faces!
PROCEDURE FOR:
REF75SE Update
PAGE: 8 of 11
ISSUED: 3/20/2015
4.4. Mainboard Hex Spacer Replacement
4.4.1. Place masking tape over 6 –Screws on the bottom of the chassis that secure the Hex
Spacers.
*The other 2 –Screws are partially under the feet, so they won’t fall out when
removing spacers!
4.4.2. Remove 1 –Screw/Lock Washer from the top of the mainboard and the 2-1/4” Hex
Spacer, then replace with a 2” Hex Spacer from the update kit one at a time until all 8
–Spacers are replaced.
*Note: When replacing Hex Spacer, do not tighten the screws fully until all Screws
are started in the Spacers, this will allow for proper alignment of the Screws and
prevent you from stripping the threads on the Hex Spacers!
Figure 18 Figure 19
“+”Indicates Hex Spacer Screw! *If one or more of the Hex Spacers doesn’t
line up, loosen the bottom screw, get the
screw started, and then retighten the
bottom screw!
PROCEDURE FOR:
REF75SE Update
PAGE: 9 of 11
ISSUED: 3/20/2015
4.5. Input Wires and Panel
*Make sure the following wires are through the through hole before soldering and
when soldering use extreme caution not to melt and damage the wire insulation!
Repeat Steps 4.5.1 –4.5.4 for each channel
4.5.1. Solder 1 –16 GA White Wire w/Sleeve from the update kit to the “+” location on the
main board.
4.5.2. Solder 1 –16 GA Clear Wire from the update kit to the Ground location on the main
board between the “+” and “-” locations.
4.5.3. Solder 1 –16 GA White Wire from the update kit to the “-” location on the main
board.
4.5.4. Twist the 3 –Wires in 1-1/2 Counter Clockwise Rotations (when standing at the
front of the unit) and then place in the respective locations in the XLR Connectors
and solder.
Refer to Figure 21 to make sure the wires are in the correct orientation!
Figure 20 Figure 21
PROCEDURE FOR:
REF75SE Update
PAGE: 10 of 11
ISSUED: 3/20/2015
Figure 22
4.5.5. Place 4 –KT150 Tubes into the sockets and 2 –6H30P Tubes in the other sockets,
place 2 –Damping Tubes around both 6H30P Tubes.
Refer to Figure 23 and Figure 24
Figure 23
PROCEDURE FOR:
REF75SE Update
PAGE: 11 of 11
ISSUED: 3/20/2015
Figure 24
*Refer to the old 6H30P Tubes
for tube damper placement!
4.5.6. Place the Top Cover on the chassis and secure with the 18 –#6 Screws removed in
Step 4.1.1.
4.5.7. Place 1 –Top Cover SE Badge (10132310) on the Top Cover and 1 –Rear SE Badge
(10132410) on the back of the Chassis.
Refer to Figure 25 and Figure 26
Figure 25 Figure 26

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