AVZ Cubola Solidare User manual

Cubola®Solidare®EN 20-04-2018
Manufacturing and installation instruction
Cubola® Solidare®
Free standing awning/pergola awning

Cubola®Solidare®EN 20-04-2018 2
* * A T T E N T I O N * *
AVZ accepts no liability for any errors in this manual,
or for any damage or losses resulting from the use thereof.

Cubola®Solidare®EN 20-04-2018 3
General information Cubola®Solidare®
Maximum dimensions (cm)*
Width unit
Projection unit
Height unit
Maximum per unit
600 cm
400 cm
300 cm
* = While the system in theory allows for endless connection in all directions, it is not possible to end both front
profiles at one profile.
Note: No joints are available for the fabric rollers, so each unit of max. 6000 x 4000 mm has 2 motors.
Fabric confection
The Solidare is only available with acrylic fabric in panels. Without zipper, Soltis fabric is also available.
The fabric of the Solidare is wound bottom wise.
The fabric in the front support beam is wound topwise (max. 800 mm projection).
Motor diagram
Width
Projection
150 to 300 cm
300 to 350 cm
351 to 400 cm
From 200 to 300 cm
40 Nm
40 Nm
From 301 to 400 cm
40 Nm
40 Nm
50 Nm
From 401 to 500 cm
40 Nm
40 Nm
50 Nm
From 501 to 600 cm
50 Nm
50 Nm
50 Nm
For the fabric in the support beam (valance) use at least 20Nm without fabric stretch compensation or
40Nm with fabric stretch compensation.
Mounting brackets
The number of mounting brackets depends on the width of the Cubola i.c.w. Solidare.
Width
Freestanding
Wall-mounted
200 to 400 cm
Set L+R freestanding
(4217420-…)
Set L+R wall-mounted (4217424-…)
400 to 500 cm
Set L+R freestanding (4217420-…)
1x centre (4217422-…)
Set L+R wall-mounted (4217424-…)
1x centre wall-mounted (4217426-…)
500 to 600 cm
Set L+R freestanding (4217420-…)
2x centre freestanding (4217422-…)
Set L+R wall-mounted (4217424-…)
2x centre wall-mounted (4217426-…)

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General information Cubola®Solidare®
Determine the centre-to-centre size per unit
In order to determine the cut sizes, first measure the centre to centre size of each unit. A drawing with dimensions is
shown below.
For a more detailed view, see the cut size diagram and the enclosed cut lists.
Note: Mounting plates extend beyond the width and projection sizes. This is 5 mm for the wall mounting plate and
45 mm for the mounting plate of the post.
Dissimilar units
Note: In case of a connected system with dissimilar units placed in front or alongside one another, the outer size
minus the values stated above are divided over the number of units.
For example: Freestanding model with 2 units connected in width:
Total width = 10000 mm
The total CTC size is then 10000 –110 mm = 9890 mm
If the first unit has a CTC size of 3000 mm, the second unit will be 6890 –3000 = 3890 mm.
Cut sizes
The cut sizes apply to all configurations, including a connected or wall-mounted system. It is based on the CTC size
of each unit. The applicable sizes are listed in the cut size diagram shown on the following page.
Diepte
HOH diepte = Diepte –110 mm
Diepte
HOH diepte = Diepte –10 mm
Hart tot wand = HOH diepte –45
Breedte (excl. montageplaten)
HOH breedte totaal = Breedte totaal –110 mm
HOH breedte 1
HOH breedte 2
Depth
Depth
CTC depth –depth -110 mm
CTC projection = projection - 10 mm
C to wall = HOH projection –45
Width (excl. sketch plates)
Total CTC width = width - 110 mm
CTC width 1
CTC width 2
Depth = CTC depth + 110 mm
CTC projection = depth - 110 mm
Supporting beam projection = CTC projection - 110 mm
CTC Width
Height
Post = height –10 mm
Height above ground level
Depth below ground level
Ground level
Fabric projection=
CTC projection - 110 mm
Guide =
CTC projection - 345 mm
CTC width = width + 110 mm
Supporting beam/beam front = CTC width - 110 mm
Bottom cover = CTC width - 152 mm
Top cover/top cover extension = CTC width - 153 mm
Roller = CTC width –195 mm
Fabric in cassette = CTC width - 252 mm
Front profile = CTC width - 324 mm
Front profile cover = CTC width - 325 mm
Fabric in supporting beam = CTC width - 190 mm
Roller 63 = CTC width - 192 mm
Front profile = CTC width –135 mm

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General information Cubola®Solidare®
Freestanding (connected)
Wall-mounted ( connected )
Single
freestanding
Double
freestanding
side-by-side
Double
freestanding
following
Single wall-
mounted
Double wall-
mounted side-
by-side
Double wall-
mounted
following
CTC projection per unit
Projection –110 mm / no. of units
Projection –10 mm / no. of units
CTC width per unit
Width –110 mm / no. of units
Width –110 mm / no. of units
Cut sizes Width
No. of pieces
Width support
beam
CTC width
–110 mm
1
2
1
0
0
0
Front support
beam
CTC width
–110 mm
1
2
2
1
2
2
Mounting part
front
CTC width
–116 mm
1
2
2
1
2
2
Front profile
CTC width
–135 mm
1
2
2
1
2
2
Roller 85
Somfy/ASA
CTC width
–195mm/ -198mm
1
2
2
1
2
2
Roller 63
Somfy/ASA
CTC width
–160 / –175 mm
1
2
2
1
2
2
Cover front
profile
CTC width
–325 mm
1
2
2
1
2
2
Front profile
CTC width
–324 mm
1
2
2
1
2
2
Tensioning
wire
Front profile
–160 mm
1
2
2
1
2
2
Cover profile
Front profile
–274 mm
1
2
2
1
2
2
Bottom cover
CTC width
–152 mm
1
2
2
1
2
2
Top cover
CTC width
–153 mm
1
2
2
1
2
2
Cover extension
CTC width
–153 mm
(1)
(2)
(2)
(1)
(2)
(2)
Cut sizes Projection
No. of pieces
Beam
projection
CTC projection
–110 mm
2
3
4
2
3
4
Guide
CTC projection
–345 mm
2
4
4
2
4
4
Gutter profile
(optional)
CTC projection
–250 mm
(2)
(4)
(4)
(2)
(4)
(4)
PVC guide
CTC projection
–320 mm
2
4
4
2
4
4
Number and cut sizes
The cut sizes apply to all
configurations, based on the CTC
size of each unit. The number of
units to be used is stated in the
table below.(Various cut sizes are
enclosed)..

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General information Cubola®Solidare®
Note: -You must determine the numbers of pieces for other configurations yourself.
- Use of dissimilar units will lead to different CTC sizes; this will result in multiple
lengths for one type of profile!
Cut sizes Height
No. of pieces
Leg
Height + size under
ground level –10
mm
4
6
6
2
3
4
Fabric dimension
No. of pieces
Fabric with
zipper in
cassette
CTC width
–252 mm
1
2
2
1
2
2
CTC projection
+ 0 mm
Fabric without
zipper in
cassette
CTC width
–314 mm
1
2
2
1
2
2
CTC projection
+ 0 mm
Fabric in
beam
CTC width
-190 mm
1
2
2
1
2
2
Fixed height size =
800 mm
2 Fabrics in
beam
(system larger
than 4.0 m)
CTC width
–250 mm / 2
2
4
4
2
4
4
Fixed height size =
800 mm

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Assembly Cubola®Solidare®
Sub-composition support beams
1. Cut the profiles to the correct lengths according to the cut lists.
2. Place the drilling template and drill 4 holes according to the ‘support beam pattern. Do the same on
the other side of the profile.
Freestanding Cubola®Solidare®
3. Insert the corner mounting piece in the leg. Note: Turn the side with the most holes towards the centre
of the profile so that the corner mounting piece is laid 2 mm into the leg. Note: When the profile is
turned around, the corner mounting piece will be flush with the profile. This is used for wall mounting
and thus not desired for this application!.
4. Fasten the corner mounting pieces with the bolts on the top.

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Assembly Cubola®Solidare®
Wall mounting Cubola®Solidare®
5. Screw the wall mounting plate to the mounting profile.
Note: Side mounting plate with holes at 50 mm (side with the most holes) against the wall mounting
plate.
6. Slide the mounting profile into the tubular profile and temporarily fasten or deliver the support
separately with the profile.
On site, first mount the mounting profile to the wall before attaching the support beam.
Note: The wall mounting plate is available in a left and right version.
7. On the other side, place the mounting profile (corner profile) in the support beam and fasten it with
bolts. Note: Turn the side with the most holes towards the centre of the profile so that the mounting
piece is laid 2 mm into the support beam. Note: When the profile is turned around, the corner
mounting piece will be flush with the profile.

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Assembly Cubola®Solidare®
Sub-composition support beam front side
1. Shorten the front profile support beam, mounting profile and front profile to the correct lengths.
2. Place the drilling template on the top of the profile and drill 4 holes according to the ‘support beam’
pattern. Do the same on the other side of the profile
3. Drill on both sides of the mounting profile 4 holes of 6.5 mm, as shown hereunder.
Tap M8 thread in the holes and also in the holes on the side.
4. Place the PVC slide bearing between the fabrics (fasten it later in the mounting profile with self-drilling
screws). Insert PVC inserts into the fabric and wind the fabric top wise around the fabric roller. Make
sure that the groove on the pull side is filed round so that the fabric is not torn by being pulled against
the sharp edge.
5. Insert bearing bung into the non-operating side of the fabric roller.
6. Place the motor with friction ring and motor bung into the other side of the roller. Take the direction
of rotation into account.
7. Place the complete fabric roller into the mounting profile.
8. Mount the end plate with bearing pin and the end plate with motor bracket to the mounting profile.
Make sure the motor cable is drawn through the cable opening into the end plate. Fasten the PVC
central slide bearing to the mounting profile with self-drilling screw 3,5x9,5.

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Assembly Cubola®Solidare®
9. Slide the complete mounting profile in the support beam front side and fasten both sides on the top
with 8 bolts.
10. Slide the sealing strip into the support beam.
11. Slide the filed off fabric roller onto the fabric and wind the fabric eventually.