Axminster Trade AT2600BS User manual

AT2600BS
Belt Sander
Code 106007
Original Instructions
AT&M: 27/11/2019
BOOK REF: APT008012
BOOK VERSION: 1

Index of Contents
2
EU Declaration of Conformity
Cert No: MM2315H
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
Type Belt sander
Model AT2600BS and conforms to the machinery example for which the
EC Type-Examination Certificate No AM 50314357, AE 50397846
has been issued by Laizhou Planet Machinery Co., Ltd.
at:Yutai West Street,Laizhou, Shandong 261400, China (Mainland)
and complies with the relevant essential health and safety requirements.
2006/42/EC
06/42/EC - Annex I/05.2006
EN 60204-1:2006+A1+AC
2014/30/EU
EN 55014-1:2017
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
EN 55014-2:2015
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 55014-1:2006+A1+A2
EN 55014-2:1997+A1+A2
Signed
Andrew Parkhouse
Operations Director Date: 02/06/2015
The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Dust mask
should be worn
Two Man
Assembly
EU Declaration of Conformity 02
What’s Included 03
Introduction 04
General Instructions for 230V Machines 04
Specific Safety Precautions for Sanding Machines 05
Specification 05
Assembly/Setup 06-07-08
Operating Instructions 09
Illustration & Parts Description 10-11
Changing the Belt 12
Maintenance 13
Troubleshooting 13
Exploded Diagrams/List 14-15-16-17-18-19
Wiring Diagram 20

What’s Included
3
Quantity Item Part Model Number
AT2600BS
1 Trade Belt Sander A
1 End Table Assembly B
1 Side Table Guard C
1 Belt Tension Bar D
1 Instruction Manual
A
CB
D
CAUTION! YOUR MACHINE WEIGHS
180KG YOU ARE ADVISED TO SEEK
ASSISTANCE!
CAUTION! WHEN UNPACKING THE
CRATE BE CAREFUL OF EXPOSED
NAILS!

Introduction
4
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain
your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN!
Mains Powered Tools
• Tools are supplied with an attached 16 Amp plug.
• Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the
cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
•Ensure you are comfortable before you start work,
balanced, not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to prevent it
being caught up in the rotating parts of the machine.
•Consideration should be given to the removal of rings and
wristwatches.
•Consideration should also be given to nonslip footwear etc.
•If another person is to use the machine, ensure they are
suitably qualified to use it.
•Do not use the machine if you are tired or distracted
•Do not use this machine within the designated safety areas
of flammable liquid stores or in areas where there may be
volatile gases.
•Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
•OBSERVE…. make sure you know what is happening
around you and USE YOUR COMMON SENSE.
KEEP WORK AREA AS UNCLUTTERED AS IS
PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS!
General Instructions for 230V Machines
The AT2600BS Belt Sander is a sturdy, well made medium sized belt
sander. It is suitable for the sanding of many woods or plastics,shaping
or sizing jobs in small to medium sized woodworking workshops. It has
the usual features of a tilting belt platter, table height and reach adjust-
ment, and the ability to use the end roller for curved work, using the
small support table.
Unusually for a machine of this size, there is an oscillation feature that is
independently powered by its own motor, which can be switched on or
off as required.The oscillation feature ensures scratch free sanding and
longer abrasive life,but some tasks are better achieved without the belt
oscillating.The dust hoods at each end have their own extraction hose,
joined into a single 125mm outlet,making connection to a ducting
system or machine simple to achieve.
Belt changing is tool free, so a straightforward task.The table has a
geared mechanism to allow easy adjustment of its height, with cam
locks to secure it into place.It also has a mitre fence/work stop which is
secured to the RH end. It is adjustable to +/- 45°.
This machine is quite substantial in construction, with a touch of quality
engineering which makes it function very well.

Specific Safety Precautions for Sanding Machines
5
DO NOT sand very small pieces of work with bare hands; try to
construct some form of holder.
MAKE SURE you are comfortable before you start work,
balanced, not reaching etc. If the work you are carrying out is
liable to generate excessive grit,dust or chips wear the
appropriate safety clothing, goggles, masks etc. If the work
operation appears to be excessively noisy wear ear-defenders. If
you wear your hair in a long style wearing a cap, safety helmet,
hairnet, even a sweatband, will minimise the possibility of your
hair being caught up in the rotating parts of the machine.
Likewise, consideration should be given to the removal of rings
and wristwatches if these are liable to be a‘snag’hazard.
DO NOT work with cutting/abrasive tools of any description if
you are tired, your attention is wandering or you are being
subjected to distraction.
DO NOT use the machine within the designated safety areas of
flammable liquid stores or in areas where there may be volatile
gases.
CHECK that sanding surfaces are still sufficiently abrasive to
carry out the work you intend. Sanding belt cleaning sticks are an
efficient method of prolonging the life of the belt and will also
maintain their operating performance.
CHECK that the belt is undamaged; torn edges can pick up on
the work piece and will cause the medium to tear, often very
rapidly with accompanying sharp flapping edges.
ALWAYS offer the work piece to the belt so that the motion
carries the work against the restraining surface i.e. the work stop
or the table.
KEEP work area and sanding machine clean. Remove all un-
necessary items from the machine before starting. Make sure the
work area is well lit.
KEEP all guards in place at all times.
ALWAYS wear eye and ear protection.
KEEP children away from work area.Children under 16 years of
age must be supervised by an person who is familiar with the
operating of this machine.
DO NOT press too heavily against the sanding surface, all this will
do is slow the sander down.Remember, sanders work by remov-
ing small particles of material quickly and heavy pressure works
adversely to the cutting process.Further, it will accelerate the rate
of ‘clogging’of the abrasive surfaces, rendering the machine less
efficient.
If you are attempting to sand inside curves (over the‘tracking
drum’) do not press at all,other than to keep the work piece in
contact with the surface, any pressure could upset the tracking
geometry. As there is no cushioning effect to the belt passing
around the drum, expect an added vibration and compensate for
it.
Sanding of all types of timber make the fitting of dust extraction
mandatory in order to comply with the directives of the HSE.
However, it is strongly recommended that you consider fitting
dust extraction. It will certainly reduce the level of dust and grit,
and as it helps to remove the waste quicker will certainly prolong
the longevity of the abrasive.
Above all, OBSERVE…. make sure you know what is happening
around you, and USE YOUR COMMON SENSE.
Code 106007
Model AT2600BS
Rating Trade
Power 230V 50Hz 3.0kW
Belt Speed 1,200 m/min
Abrasive Belt Size 150 x 2,600mm
Table Size 750mm x 300mm
Table Vertical Travel 185mm
Min Extraction Airflow Required 1,500 m³/hr
Dust Extraction Outlet 125mm
Overall L x W x H 1,700mm x 720mm x 1,030mm
Weight 180kg
Specification

Assembly/Setup
6
The AT2600BS Belt Sander comes fully assembled apart from
the end table (B) and the guard (C) assembly. Follow the
instructions below for assembly.
Locate the guard (C) and the two locking knobs and washers.
Lower the guard onto the end table (B), line up the mounting
holes with the threaded holes in the table’s casting and secure
in place with the locking knobs/washers, see fig 3.
Remove the shipping crate lid and side panels and place safely
aside. BE CAREFUL when removing the panels as exposed nails
can course injury.
Loosen the two cap head screws (a) on either side of the
machine’s mounting bracket , see fig 1. Slide the end table (B),
mounting bar between the bracket and line up the machined
holes with the cap head screws and secure in place. Nip-up the
locking nuts (b) to prevent the table from moving, see fig 2.
Place a 90˚ square on the table and check it’s perpendicular
with the sanding belt. If adjustment is required, loosen the two
locking nuts (b) and adjust the table’s pivoting bolts (c) until
correct. Nip-up the locking nuts (b).
1
24
3
a
b
Pivoting bolts
Mounting bar
Lock nut
180kg
THE MACHINE IS HEAVY YOU WILL
REQUIRE ASSISTANCE TO MOVE IT!
REMOVE ALL PACKAGING
AND RECYCLE!
C
Mounting
bracket
Locking knob
Positioning the Machine
Setting the Work Tables
Ascertain the orientation and with assistance manoeuvre the
machine to required position making sure the floor is level and
there is sufficient space all round. Lift the sander off the pallet
and place carefully on the floor, see fig 4. The sander’s base has
four pre-drilled holes to bolt the sander securely down.
Main Table
The main table can be raised or lowered to the required
position. Firstly loosening the locking handle on the rise & fall
control unit, see fig 5. Turn the operating wheel clockwise to
raise or anti-clockwise to lower, see fig 6. Secure the locking
handle.
B

Assembly/Setup
7
End Table
Mitre Fence
Quick Start Up
Tracking the Belt
The end table can be raised or lowered by releasing the
clamping handle (c).To set the table clearance loosen the
clamping handle (d) and adjust until there is 1.6mm clearance
from the belt, see fig 8.
Adjust the mitre fence so it’s clear of the belt, see fig 9.
Connect a 16 Amp 230V three pin socket into the plug to the
rear of the control box,see fig 10. Connect the other end to
mains supply and switch on.
To the left side of the sanding belt is the tracking control
mechanism, see fig 11. Check the belt is tracking correctly
by first switching on the sander as described above.The belt
should be running central on both pulleys.
Press the ‘GREEN’ button to start the machine. Wait until it’s at
full speed and check for signs of vibrating or knocking noises. If
all O.K. switch off the machine by pressing the ‘RED’ button and
wait until the sander comes to a complete stop.
Beneath the main table, loosen the locking knob and adjust the
table until there is a clearance of 1.6mm between the abrasive
belt and the table, see fig 7. Nip-up the locking knob to secure
the setting.
8
7
5
6
10
9
c
d
CLEAR ALL TOOLS AWAY FROM
WORK AREA!
DISCONNECT THE MACHINE FROM
THE MAINS SUPPLY.
CONNECT A THREE PIN 230V
SOCKET INTO THE MACHINES PLUG!
Continues over...

Assembly/Setup
8
12
13
11
15
16
14
If adjustment is required, loosen the tracking control locking
wheel (a) and turn the tracking wheel (b) clockwise or
anti-clockwise until the belt is tracking in the centre.Tighten
the locking wheel against the steel plate to secure the setting.
DO NOT make large adjustments,
and remember the belt may take
time to react to your alteration.
Little by little is a good maxim
to observe when carrying out
tracking operations!
a
b
DISCONNECT THE MACHINE FROM
THE MAINS SUPPLY!
Once done, switch off the machine by pressing the ‘RED’ button
and wait until the sander comes to a complete stop.
45˚ Degree Tilt Assembly
The Belt assembly can be tilted and set between 0-45˚ degrees as
shown on the tilt scale,see fig 12.To adjust, move the main work table
back to prevent the belt coming into contact, see fig 13-14. Loosen the
motor tilt assembly by pushing the locking lever (a) down.Pivot the belt
Locking knob
assembly using the operating handle (b) until the belt is at the required
angle,see fig 15. Pull the locking lever up to secure.
NOTE:The edge of the clamping lever hub doubles up as pointer
for the scale,see fig 16.
Clamping hub
Pointer
a
b
Unlock
Lock
Reset both work tables to 1.6mm from the abrasive belt and secure.
Side Table
45˚
Main Table
45˚

Operating Instructions
9
18
20
17
19
Selector Switch
OFF ON
MAKE SURE THE SANDER IS ON A
FLAT LEVEL SURFACE.
ALWAYS WEAR EAR DEFENDERS,
EYE PROTECTION AND DUST MASK!
CONNECT A DUST EXTRACTION
MACHINE TO THE SANDER!
WARNING!! KEEP TOOLS AND
EQUIPMENT OUT OF REACH OF
YOUNG CHILDREN!
NOTE: GO ROUND AND MAKE SURE
EVERYTHING IS SECURE, FASTENED
DOWN,THAT ALL TOOLS ARE
CLEARED AWAY FROM THE WORK
AREA!
125mm Extraction outlet
CONNECT THE MACHINE TO THE
MAINS SUPPLY!
Press the ‘GREEN’ button to start the machine, see fig 18.
Wait until it’s at full speed.To the front of the control box there
is a selector switch to select the oscillating belt to move in a
bobbin action. Move the switch to position (1),This helps to
prevents burning of the work piece and extends the life of the
abrasive, see fig 19.
Check work piece for loose parts, (e.g. nails and other foreign
elements). Place the work piece against the mitre fence and
carefully feed in. Once work has been completed switch off the
machine by pressing the ‘RED’ button and wait until the sander
comes to a complete stop. Disconnect the machine from the
mains supply.
DISCONNECT THE MACHINE FROM
THE MAINS SUPPLY!
Belt rotation

Illustration & Parts Description
10
Main table rise & fall control assembly
Rear access door
Belt sander tilt scale 0-45˚ degreesRise & fall clamping handle
Abrasive belt tension assembly
Main table
Side table
Control box
Side table
extraction hose
Tracking controlSide table guard
Guard doors
Extraction hose
Tilt control
Base
Table rise & fall
operating wheel
Abrasive belt Mitre fence

Illustration & Parts Description
11
Control Box Oscillating & bobbin selector switch Side table guard, remove the
guard to use the table
Tracking control assembly
Locking wheel (A) and tracking wheel (B)
0-45˚ Tilt assembly
Clamping lever (A)
Belt tilting lever (B)
Main table clamping knob Side table height clamp (A)
Table clearance clamp (B)
Belt tension bar (A)
16 amp 230V three pin socket (B)
A
BAB
B
A
A
B

Changing the Belt
12
23
24
22
21 25
Lower the door
Locate the tensioning bar and insert it into the hole in the
tension assembly, see fig 22-23. Pull the bar back to release
the tension and remove the abrasive belt, see fig 24.
With the belt removed clean the belt sander using a ‘M’class
vacuum cleaner. Inspect the new belt, ensure that there are
no tears or rips especially along the edges, check the direction
arrows on the inner surface of the belt and fit it over the two
pulleys. Position the belt so it sits in the middle of the pulleys
and re-tension the belt by pushing the bar forward, see fig 24.
Remove the tensioning bar and close all the guard doors.
Switch the machine on and wait until it’s at full speed. Move the
selector switch to select the oscillating belt (O), see fig 25. Check
the belt is tracking in the centre of the pulleys. If not loosen the
tracking control locking wheel (a) and turn the tracking wheel
(b) clockwise or anti-clockwise until the belt is tracking in the
centre.Tighten the locking wheel against the steel plate to
secure the setting, see fig 26.
Once completed switch off the machine by pressing the ‘RED’
button and wait until the sander comes to a complete stop.
Disconnect the machine from the mains supply.
Pull back to
release the tension
Push forward
to re-tension
CONNECT THE MACHINE TO THE
MAINS SUPPLY!
26
DISCONNECT THE MACHINE FROM
THE MAINS SUPPLY!
DO NOT make large adjustments,
and remember the belt may take
time to react to your alteration!
a
b
WEAR A DUST MASK AND GOOGLES
WHEN CLEANING THE SANDER!

Maintenance
13
27
There is very little mechanical maintenance that can be
carried out on the machine. Most prudent maintenance
is preventative and concerned with keeping the machine
clean.
• At reasonable intervals, inspect and remove all dust/resin
build up using a class ‘M’vacuum cleaner.
• Open all the guarding, clean any dust or resin build up,
inspect the sanding belt for signs of wear and tear and
DISCONNECT THE MACHINE FROM
THE MAINS SUPPLY!
replace if necessary.
Re-assemble the sander.
• If the sander is not going to
be used for a period of time,
use ‘Ambersil Dry PTFE Film
Antistick’, spray, code 952137
over the work tables and
place a dust sheet over the
sander, see fig 27
Troubleshooting
PROBLEM POSSIBLE CAUSE REMEDY
Motor will not run
1. Defective or broken
“ON -OFF”switch
2. Defective or damaged
switch cord
3. Defective or damaged
switch relay
4. Burned out motor
5. Blown fuse
1-3. Replace all broken or defective parts
before using the sander. Contact us on
0800 371822
4. Contact us on 0800 371822
Customer service enquires [e-mail]
Servicing, parts & technical support
[e-mail]
Machine slows down
while sanding 1. Applying too much
pressure to work piece
1. Apply less pressure to sanding surface
Wood burns
while sanding
1. Sanding belt is worn
2. Excessive pressure being
applied to work piece
1. Replace the belt
2. Reduce pressure being
applied to work piece
Build up of dust while sanding
1. Blocked hoses
2. Extraction system waste bags full
3. Reduced suction
1. Remove hoses and clean out blockage
2. Empty extraction system waste bags
3. Clean extraction syestm including,
filters,waste bags and check hoses

Exploded Diagrams/List
14
Parts 1
NO DESCRIPTION QTY
1-1 Base 1
1-2 Switch plate 1
1-3 Rear cover 1
1-4 Connector 1
1-5 Supporting base 2
1-6 Extension handle 1
1-7 Switch box 1
1-8 Flat washer 4
1-9 Spring washer 4
1-10 Hex screw 4
1-11 Flat washer 6
1-12 Thin nut 6
1-13 Phillips head screw 2
1-14 Flat washer 4
1-15 Nut 2
1-16 Phillips head screw 4
1-17 Flat washer 4
1-18 Nut 1
1-19 Cap screw 1
1-20 Hex bolt 2
1-21 Flat washer 2
1-22 Phillips head screw 8
1-23 Switch box cover 1
1-24 Cam switch 1
1-25 Push button switch 1
1-26 Push button switch 1
1-27 Tap screw 4
1-28 Earth plate 1
1-29 Tap screw 2
1-30 Phillips head screw 4
1-31 Star washer 4
1-32 Flat washer 4
1-33 Spring washer 4
1-34 Phillips head screw 4
1-35 Nut 4
1-36 Flat washer 8
1-37 Phillips head screw 1
1-38 Star washer 1
1-39 Flat washer 2
1-40 Spring washer 1
1-41 Nut 1
1-42 Plug 1

Exploded Diagrams/List
15
Parts 2
NO DESCRIPTION QTY
2-1 Table 1
2-2 Sliding base 1
2-3 Sliding axle 2
2-4 Lifting sleeve 1
2-5 Column 2
2-6 Lifting gear bar 1
2-7 Big gear 1
2-8 Small gear 1
2-9 Gear bar 1
2-10 Gear bar base 1
2-11 Gear nut 1
2-12 Small cover 1
2-13 Washer 2
2-14 Locking nut 1
2-15 Locking sleeve 1
2-16 Handle 1
2-17 Bearing 1
2-18 Guiding ruler 1
2-19 Square nut 2
2-20 Angle ruler 1
2-21 Handle 1
2-22 Handle 1
2-23 Hex bolt 4
2-24 Flat washer 4
2-25 Spring washer 4
2-26 Hex bolt 3
2-27 Flat washer 3
2-28 Spring washer 3
2-29 Big flat washer 1
2-30 Cap screw 1
2-31 Spring washer 1
2-32 Cap screw 3
2-33 Flat washer 3
2-34 Spring washer 3
2-35 Hex bolt 2
2-36 Flat washer 2
2-37 Phillips head screw 3
2-38 Spring washer 3
2-39 Phillips head screw 1
2-40 Big flat washer 1
2-41 Spring washer 1
2-42 Key 1
2-43 Spring pin 1
2-44 Spring pin 1
2-45 Setscrew 1
2-46 Locking handle 1
2-47 Pin 1
2-48 Thick washer 1

Exploded Diagrams/List
16
Parts 3
NO DESCRIPTION QTY
3-1 Connecting frame 1
3-2 Motor plate 1
3-3 Support block 1
3-4 Sliding bar 2
3-5 Handle 1
3-6 Locking handle 1
3-7 Scale base 1
3-8 Locking nut 1
3-9 Turning plate 1
3-10 Locking thread pole 1
3-11 Locking block 1
3-12 Key 1
3-13 Speed reducer 1
3-14 Motor pulley 1
3-15 Motor 1
3-16 Sleeve 4
3-17 Eccentric shaft 1
3-18 Ball bearing 1
3-19 External retaining ring 1
3-20 Cap screw 1
3-21 Spring washer 1
3-22 Hex bolt 1
3-23 Nut 1
3-24 Cap screw 4
3-25 Cap screw 1
3-26 Big flat washer 1
3-27 Spring washer 1
3-28 Nut 2
3-29 Cap screw 1
3-30 Nut 1
3-31 Phillips head screw 4
3-32 Flat washer 4
3-33 Spring washer 4
3-34 Cap screw 3
3-35 Flat washer 3
3-36 Spring washer 3
3-37 Set screw 2
3-38 Cap screw 4
3-39 Cap screw 2
3-40 Thin nut 4
3-41 Key 2
3-42 Washer 1
3-43 Cap screw 1
3-44 Spring washer 1
3-45 Hex bolt 4
3-46 Flat washer 4
3-47 Spring washer 4

Exploded Diagrams/List
17
Parts 4
NO DESCRIPTION QTY
4-1 Sanding belt support 1
4-2 Protecting cover 1
4-3 Connecting plate 1
4-4 Connecting plate 2
4-5 Shim plate 2
4-6 Graphite plate 1
4-7 Press plate 2
4-8 Support leg 1
4-9 Hinge 4
4-10 Special key 2
4-11 Cap screw 6
4-12 Cap screw 4
4-13 Flat washer 4
4-14 Cap screw 2
4-15 Nut 2
4-16 Flat washer 4
4-17 Rivet 16
4-18 Cap screw 1
4-19 Flat washer 1
4-20 Nut 1
4-21 Phillips head screw 8
4-22 Turning axle 2
4-23 Flat washer 2
4-24 External retaining ring 2

Exploded Diagrams/List
18
Parts 5
NO DESCRIPTION QTY
5-1 Driver pulley frame 1
5-2 Driver pulley cover 1
5-3 Driver pulley 1
5-4 Driver pulley axle 1
5-5 Roundness locking nut 1
5-6 Roundness nut 1
5-7 Locking nut 1
5-8 Adjusting bar 1
5-9 Locating sleeve 2
5-10 Compress spring 2
5-11 Guiding axle 2
5-12 Locating plate 1
5-13 Washer 2
5-14 Spring washer 2
5-15 Cap screw 2
5-16 Nut 4
5-17 Setscrew 4
5-18 External retainer ring 2
5-19 Bearing 2
5-20 Phillips head screw 4
5-21 Cap screw 2
5-22 Set screw 2
5-23 Set screw 1
Parts 6 NO DESCRIPTION QTY
6-1 Suction cover 1
6-2 Small table 1
6-3 Column 1
6-4 Fixing block 1
6-5 Fixing axle 1
6-6 Handle 2
6-7 Hex bolt 2
6-8 Nut 2
6-9 Cap screw 1
6-10 Locking handle 2

Exploded Diagrams/List
19
Parts 7
NO DESCRIPTION QTY
7-1 Suction body 1
7-2 Side plate 1
7-3 Upper cover 1
7-4 Aluminium plate 1
7-5 Nut 2
7-6 Hinge 4
7-7 Rivet 16
7-8 Hex bolt 2
7-9 Nut 2
7-10 Flat washer 2
Wiring Diagram

Axminster Tools & Machinery
Axminster Devon EX13 5PH
axminster.co.uk
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