Babolat SENSOR EXPERT User manual

INTRODUCTION
You have recently purchased a BABOLAT SENSOR EXPERT stringing machine - thank you for
making the right choice! This manual has been written specially to help you get used to the
way the machine works and to make sure that it meets your expectations. Please READ
THESE INSTRUCTIONS CAREFULLY to give yourself a good idea of the precautions to be
taken when you use your new machine and to look after it in the best possible way.
Keep this manual to hand so that you can consult it at any time, and make sure that it
stays with the machine if ever lent or sold.
A VHS video cassette comes with your SENSOR EXPERT stringing machine. We suggest you
to watch it in addition to reading this manual, so that you will have a good understanding of
the main operations for setting up and using the machine, as well as the actions required for
stringing.
This machine is intended for professional use and is designed for the stringing of all types of
rackets - tennis, badminton, squash, etc. - using strings made of synthetic materials or
natural gut. It must be used by operators who are qualified and well-versed in the operating
rules and safety instructions set out in this manual.
Your SENSOR EXPERT stringing machine is "CE" certified and is in conformity with machine
directive 89/392/EC. We will not assume liability if any alterations are made to the machine
without our authorisation, thus undermining the safety conditions and invalidating any
warranty clauses.
We also wish to draw your attention to the fact that the use of accessories or products other
than those recommended by BABOLAT may present risks for which we will not be liable.
As we want you to make the most of the latest technology and new equipment, as well as to
benefit from our experience, our machines may undergo technical or design changes. As a
result, some of the features and information in this manual may be changed without prior
notice and without any obligation to up-date it.
Should you encounter any problems or have any questions about your SENSOR EXPERT
stringing machine, please do not hesitate to contact your nearest BABOLAT After-Sales
Service Centre.
1

2

CONTENTS
INTRODUCTION ......................................................................................................1
CONTENTS..............................................................................................................3
SAFETY PRECAUTIONS ............................................................................................4
ON RECEPTION .......................................................................................................5
Recommendations.........................................................................................5
Unpacking the machine .................................................................................5
DESCRIPTION .........................................................................................................6
"Rack" concept .............................................................................................8
Identification ................................................................................................8
Characteristics ..............................................................................................9
Options ........................................................................................................9
Tools............................................................................................................9
INSTALLATION......................................................................................................10
Positioning..................................................................................................10
Assembling .................................................................................................11
Connecting to power supply.........................................................................12
Powering-up.....................................................................................12
Changing voltage or fuses .................................................................12
USING THE MACHINE ............................................................................................14
Warnings ....................................................................................................14
The control panel ........................................................................................15
The scrolling keys .............................................................................16
The selection keys ............................................................................16
Convention.......................................................................................17
The screens ................................................................................................18
At power up .....................................................................................18
Access to the various screens ............................................................19
Description of screens and menus .....................................................20
Factory settings ..........................................................................................26
Positioning the racket ..................................................................................28
Adjusting the clamp ....................................................................................28
String measurer ..........................................................................................29
Raising pulling head ....................................................................................29
Spring tensioning ........................................................................................30
Clamp-holding system.......................................................................31
Removing the racket ...................................................................................31
TROUBLESHOOTING..............................................................................................32
Replacing the circular turntable....................................................................33
MAINTENANCE ......................................................................................................34
3

SAFETY PRECAUTIONS
The SENSOR EXPERT stringing machine has been designed to provide a reliable and
perfectly safe service. However, it could become a potential source of danger in the event of
any incorrect or poor maintenance.
In this manual, the paragraphs concerning safety are therefore drawn to your attention by
the following symbols:
Warning of a risk of serious personal injury.
BE CAREFUL: Risk of damaging the machine.
It is very important that operators should be familiar with the functioning of any
controls on the machine and be aware of its capacities and limits. They must
strictly comply with the instructions for use and any safety precautions indicated
in this manual.
4

ON RECEPTION
♦ Recommendations
Before opening the boxes, make sure that there is no apparent damage. If you notice that
the packaging is not in perfect condition, make sure that a reservation to this effect is
recorded on the carrier's delivery docket so that your rights are protected. Also verify that
the specification of the machine corresponds to your order, by reading the label attached to
the outside of the boxes.
♦ Unpacking the machine
We have designed packaging that is specially adapted to the transporting of your machine.
We advise you to keep it carefully because it should be re-used for storage purposes or if
ever you need to return it to the manufacturer.
We will not be liable for any damage caused to machines that are sent back
without their original packaging.
BE CAREFUL: this operation must be carried out by two people.
Remove any accessories from the two boxes, except for the machine itself, until you are
ready to install it.
The boxes should contain the following items:
Box 1
- 1 cupboard specially designed for the machine, assembled with an incorporated power
cable
Box 2
- 1 stringing machine
- 1 set of 2 billiards for tennis rackets
- 1 or 2 clamp(s) with 3 teeth, depending on the version
- 1 set of spare V-shaped polyamid pads for billiards
- 1 set of spare pads for arms
- 1 protection cover in PVC-coated fabric
- 1 set of Allen keys, sizes 4, 5 and 6
- 1 user's manual
- 1 demonstration video
- 2 spare fuses
- 1 64 mm adapter
Make sure that you have all these items. If not, contact your BABOLAT dealer
immediately.
BE CAREFUL: remove the machine from the pallet without holding it by the arms or by
the pulling head. Place the machine on its cupboard (see the section
"INSTALLATION").
5

DESCRIPTION
♦ SENSOR EXPERT MONO
1 - Circular turntable with magnetic
lock
2 - Clamp-holder with automatic
locking system
3 - Post
4 - Billiard control knob
5 - Profiled arm control knob
6 - Profiled arm
7 - V-shaped billiard pad
8 - Clamp locking lever
9 - 3-tooth clamp
10 - Arm pad
11 - Billiard
12 - Sensor pulling head with
raising system
13 - Control panel
14 - Rack
15 - Tool bay
16 - String measurer entrance
17 - Polyester cupboard
18 - Document drawer
19 - Tool storage drawer
20 - Reel drawer for 7 reels of string
21 - String measurer exit
6

♦ SENSOR EXPERT DUAL
1 - Circular turntable with magnetic
lock
2 - Clamp-holder with automatic
locking system
3 - Post
4 - Billiard control knob
5 - Profiled arm control knob
6 - Profiled arm
7 - V-shaped billiard pad
8 - Clamp locking lever
9 - 3-tooth clamp
10 - Arm pad
11 - Billiard
12 - Sensor pulling head with
raising system
13 - Control panel
14 - Rack
15 - Tool bay
16 - String measurer entrance
17 - Polyester cupboard
18 - Document drawer
19 - Tool storage drawer
20 - Reel drawer for 7 reels of string
21 - String measurer exit
7

♦ "Rack" concept
The rack is the heart of your stringing machine. If it breaks down, you just need to take it
out and replace it with the one you will receive from your BABOLAT After-Sales Service
Centre (for rack removal, see the paragraph "Changing voltage or fuses").
♦ Identification
The identification plate is attached to the bottom of the machine, near the power socket.
8

♦ Characteristics
Dimensions (overall)
Length 1020 mm
Width 520 mm
Height 1160 mm
Weight Sensor Expert mono machine 50 kg
Sensor Expert dual machine 56 kg
Cupboard 55 kg
Electrical specifications
Electrical supply 100 V, 120 V, 220 V, 240 V Single phase + earth
Frequency 50 / 60 Hz
Absorbed power 0.115 kW
Voltage of control circuit 24 Vdc
Voltage of power circuit 24 Vdc
Noise level
< 73 dB(A)
String tension
Range between 5 and 40 kg for pitch of 0.1 kg
11.5 and 88 lb for pitch of 0.5 lb
♦ Options
Stringing kit for badminton racket, made up of:
- 2 badminton billiards,
- 1 or 2 badminton clamps (depending on version, mono or dual),
- 1 "H" adapter for racket head,
- 4 interlocking V-shaped caps.
♦ Tools (sold separately)
To make your work easier, BABOLAT has designed a whole range of specific tools for
stringing. They are presented in a case and available under the code number 02054.
9

INSTALLATION
♦ Positioning
Place the equipped machine cupboard on a flat surface near an electricity supply and in
a space that is sufficiently open to give the operator room to move, allowing for a
minimum safety area of 800 mm around the machine.
The following conditions should be respected for the environment of the workstation:
- temperature: 10 to 35 °C,
- relative humidity: 30 to 70 %,
- minimum lighting: 300 lux.
Make sure you protect the machine against splashes of water and
never leave it in the rain.
10

♦ Assembling
BE CAREFUL: because of the weight of the machine and its cupboard, any operations of
installation, assembly and adjustment must strictly be carried out by
2 people.
Place the cupboard in the required position.
On the side of the cupboard, remove the
BABOLAT decorative plate (1), by loosening
the 6 fixing screws with a star screwdriver
(not supplied).
Place the stringing machine on its cupboard,
perpendicular to the latter.
Loosen and remove the transport screw (2)
and keep it in a safe place with the
packaging.
BE CAREFUL: whenever you move the
machine, this screw should be
replaced completely in order to
avoid the accidental rotation of
the turntable during the
transport, especially if you
return your machine. Failure to
comply with this instruction may
limit the application of the
warranty conditions.
Position the machine above its cupboard by
lifting it, on one side by the base of the rack,
and on the other by the 2 posts (3).
Never lift the machine by holding onto the
profiled arms or the Sensor head.
Slot the machine into its cupboard.
Plug in the power cable under the machine (4).
Replace the BABOLAT decorative plate.
1
2
3
4
11

♦ Connecting to power supply
Make sure you always connect the machine up to an earthed mains
socket.
Extension cables should be carefully chosen, assembled and
maintained. Your safety will obviously be protected if the insulation
is in good condition. Cables should be inspected on a regular basis
and replaced, rather than repaired, if found to be faulty. Adapt any
electrical extension lengths and sections depending on the work at
hand.
BE CAREFUL: make sure that the voltage indicated on the identification plate corresponds
to that of the local grid.
Powering-up
Plug the power cable into a properly earthed mains socket.
Switch the machine on using the On/Off switch and a welcome message will
appear on the display screen. If this is not the case, please refer to the
section "TROUBLESHOOTING".
Changing voltage or fuses
For this job you will need to remove the rack
from the machine.
Turn off the machine.
Remove the BABOLAT decorative plate on
the side of the cupboard.
Remove the power cable from the mains.
Unplug the right-angle plug on the power
cable from the machine.
Loosen the 2 fixing screws (1) by two turns,
using the size-4 Allen key.
Remove the rack from the machine by pulling
on the lower handle (2).
Place it on a table to provide free access to
the lower part.
I
0
I
0
1
2
12

Remove the fuse-holder located under the
rack (3) near the power socket, using a flat
screwdriver.
Changing voltage
Remove the voltage selector, then switch it to the required voltage.
Then change the two fuses depending on the new voltage.
100 V and 120 V fuses = 3.15 A T
220 V and 240 V fuses = 1.6 A T
In case of doubt, call the BABOLAT After-Sales Service Centre.
Changing fuses
Type of fuse: HPC 5x20 mm ceramic
BE CAREFUL: in the event of a problem, you should change both fuses at the same time.
The warranty will be invalidated by the use of any fuses other than those
recommended by BABOLAT.
3
13

USING THE MACHINE
♦ Warnings
BABOLAT will not be liable for any direct or indirect damage caused by incorrect
installation, poor maintenance, alterations or improper usage. We will also be
cleared of liability in the event of any failure to comply with standard
requirements for the prevention of accidents and fire or for the safety of
electrical installations.
Never open a stringing machine without being authorised by BABOLAT.
Never apply any varnish or paint to the string above the machine, as stains from
these products may cause permanent damage to the housing and mechanical
parts.
Any failure to comply with these last two clauses will render the warranty
invalid.
To turn the stringing machine on or off, do not use the power cable.
Press the On/Off switch to avoid any risk of electrocution or short-
circuiting due to poor contacts.
Never move or open the stringing machine without unplugging it
first.
Never let the machine be used by children or persons not familiar
with the instructions. Make sure that nobody enters the 800-mm
safety area around the machine whilst it is in use.
Never leave your workstation before making sure that you have
taken the precaution of putting it in the shield position ("shield"
menu on control panel) or turning it off (at On/Off switch).
BE CAREFUL: Your stringing machine has been adjusted in the factory using precision
instruments. Except in the case of accident, the factory adjustments should
not be altered throughout the life of the machine, otherwise you will have
to return the rack to the manufacturer.
14

♦ The control panel
The control panel allows you to communicate with the machine. It has a liquid crystal
display screen with 4 lines of 40 characters. Using its 4 selection keys and 3 scrolling keys,
the control panel allows you to change the user settings on the machine and to view the
current values to find out its status. The factory settings and those entered by the user are
stored in an EEPROM memory so that they are not deleted when the machine is turned off.
Using the keys on the control panel you can shift between the various screens and change
the options or values associated with the menus in order to adapt the machine's functions to
your demands.
There are 3 ways of changing the machine data:
- by activating/deactivating a setting,
- by changing a digital setting,
- by selecting an option on a menu.
It is very straightforward to use the control panel and change the options or values assigned
to the menus. Read the following paragraphs carefully and try it out for yourself. Do not
worry about making a mistake as there is no danger for the machine - you will just need to
start again from scratch.
15

The scrolling keys
With the three keys you have various possibilities depending on the type of action or series
of actions that you wish to carry out.
"Step by step" mode
Press once on or keys
Normal step-by-step selection
Example with key:
25.0 kg ⇒25.1 kg ⇒25.2 kg
Press at the same time
on
and keys
or on
and keys
Quick "step-by-step" selection
Example with and keys:
25.0 kg ⇒26.0 kg ⇒27.0 kg
"Scrolling" mode
Hold down the or keys Normal selection by scrolling
Hold down at the same time
the
and keys
or the
and keys
Quick selection by scrolling
Buzzer
The buzzer sounds every time you hold down the "shift" key.
The selection keys
Using the 4 keys "F1" to "F4" you can select one of the menus on the current screen in
order to change the data. By holding down the keys "F1" or "F2" for 3 seconds you can also
move from screen 1 to screen 2 (see paragraph "The screens").
16

Convention
In the following paragraphs, you will find pictures of the various screens displayed by the
digital screen with the method for moving between screens, presented in the form of logic
diagrams. To make it easier to understand we will be using the following symbols to
represent the pressing of keys:
key
Quick press "shift"
Long press "long shift"
Long press followed immediately by quick press
shift
key
Press
Press together with "shift" key
key
Press
Press together with "shift" key
Selection keys
Quick press
Press for 3 seconds
17

♦ The screens
At power up
M
essageonfirstuse
I
0
Welcomemessage
==BABOLAT== BEFORE USING THE MACHINE,
PLEASE READ THE USER'S MANUAL
shift
ACCESS TO
USER MODE
== BABOLAT == 22 JAN. 2000 18:35
+15 % eco auto
25.0 kg -A- . . 3. .
MAIN CROSS TURNTABLE SPEED
Screen1
A
lternativedisplay
ifprestretchother
than0
== BABOLAT == 22 JAN. 2000 18:35
P-S
25.0 kg -A- . . 3. .
MAIN CROSS TURNTABLE SPEED
shift
ACCESS TO
THE OTHER SCREENS
(see next pages)
or
18

Access to the various screens
== BABOLAT == 22 JAN. 2000 18:35
+15 % eco auto
25.0 kg -M- . . 3. .
MAIN CROSS TURNTABLE SPEED
Screen1
VERSION 01.01.P 22 JAN. 2000 18:35
End : Long shift
LOCKED YES +2.0 Kg -1.0 Kg
CLAMPS HEAD >KNOT< CROSS
Screen2
*
or
shift
Next screen : Shift, End : Long shift
ECO : DESACT. CLAMPS AFTER 15 MN
2. . . . HAND NO +15 %
CONTRAST BACK ECO >STRETCH<
…cran3
*
Next screen : Shift, End : Long shift
ENGLISH kg m
LANGUAGE UNIT UNIT
Screen4
Next screen : Shift, End : Long shift
YES
SHIELD BIP
Screen5
Next screen : Shift, End : Long shift
22 JAN. 2000 18:35
>DAY< MONTH YEAR HOUR
Screen6
Next screen : Shift, End : Long shift
WORKING TIME ... 18 DIAG.... +16 +16
NR OF RACKETS... 10 SERIAL NR... 0012
TRACTION CYCLE 371 RACK NR..... 0012
Screen7
RETURN TO SCREEN 3
NB: at any time, you can return to the
1. screen by pressing on .
* only on mono version
19

Description of screens and menus
Screen 1
MAIN Display and modification of tension for main strings
25.0 kg ⇒Current value (default or last-used setting)
Direct modification by pitch of 100 g (0.5 lb) or pitch of 1 kg (10 lb) using
the scolling keys
Tension range: 5 to 40 kg (11.5 to 88 lb)
PS⇔+15 % ⇒Pre-set value of prestretch on main strings
If prestretch = 0
⇒
no message
CROSS Display of tension for cross strings
24.0 kg ⇒Current value = tension MAIN +/- CROSS correction
-1.0 kg ⇒Pre-set value of over or under-tension (CROSS correction)
This value appears for 3 seconds
PS⇔+15 % ⇒Pre-set value of prestretch on cross strings
If prestretch = 0 ⇒no message
KNOT Display of tension for knot traction cycle on MAIN and CROSS
Over-tension to compensate for loss of tension in knot
(the command is only valid for a traction cycle)
27.0 kg
26.0 kg
⇒
⇒
Current value on main strings = tension + KNOT correction on main strings
or
Current value on cross strings = tension + KNOT correction on cross strings
+2.0 kg ⇒Pre-set over-tension value (KNOT correction)
TURNTABLE Display and selection of turntable locking mode, manual or automatic
-A-
> -A- <
> -M- <
-M-
⇒
⇒
⇒
⇒
Display of selected mode
Free turntable, locked automatically in each traction cycle
Turntable locked in automatic mode
Turntable locked in manual mode
Free turntable in manual mode
ECO ⇒Indicates that the energy-saving mode is activated
SPEED Display and selection of pulling head speed
..3.. ⇒Current value. Selection possible from a range of 1 to 5
AUTO ⇒Indicates that the automatic return of the pulling head is activated
20
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