Backyard Discovery ASPEN User manual

Made in China
Features the fastening system.
Save this assembly manualfor future reference in the event that
you need to order replacement parts.
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• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
Adult Assembly Required.
Not suitable for children under two years,
dueto sharp points and small parts
.
ASPEN
PLAYHOUSE
Free BILT Intelligent Instructions
Download on https://biltapp.com/
Available on Apple and Google Play

GENERAL SAFETY INSTRUCTIONS
PURPOSE
This product is intended for outdoor, domestic use only. It is not suitable for commercial or medical use.
DANGER FOR CHILDREN
WARNING! No eating while using the product
This product may only be used with adult supervision at all times.
The packaging material is not suitable for children due to choking and suffocation hazards.
RISK OF INJURIES
Do not use the product if it is damaged or defective. If it is damaged or defective, please contact a
qualified technician.
Check the product before each use. Defective parts must be changed immediately as they can impair
the function and the safety of the product.
No more than one person per swing or per attachment.
Use the product only on even and non-slipping surfaces. Never use it near water and keep sufficient
space around for safety.
PRODUCT DAMAGE
Do not make alterations to the product. Only use original spare parts. Qualified technicians should only
carry out repairs –improper repairs can lead to danger for the user. Use this product only as described
in this manual.
Protect the product against splashes, humidity, high temperature and direct sunlight.
ASSEMBLY ADVICE
The assembly of the product must be done carefully and by an able-bodied adult. If in any doubt, ask a
technically qualified person.
Before you start with the assembly, read the instructions carefully.
Remove all packaging materials and lay down all parts on an open space. This gives you an overview
and simplifies the assembly procedure.
Check with the parts list that all parts are available. Dispose of the packaging material when the
assembly is completed.
Beware that when using tools or doing technical work, there is always a risk of injuries. Assemble the
product with care.
Create a danger free environment; for example, do not let tools lay around the workspace. Store the
packaging material in a way that cannot cause any danger.
After installing the product according to the instruction manual, ensure all screws, bolts and nuts are
correctly installed and tightened and that all joints are secure.
Reasonable space must be kept between the product and possible sources of danger, such as other
equipment swimming pools and fences.
The product must be assembled correctly before use.
Place the product on a level surface at least 2 m from any structure or obstruction such as a fence,
garage or house.
No modifications are to be made to the original product.
The product must always be used in a well-lit area.
Do not place anything under the product.
Use gloves during assembly and disassembly.
Outdoor products should be equipped with a device that in strong wind conditions avoid displacement
due to wind (e.g. steel bars in the ground or loads like sand bag or water bags).

In certain areas during winter, snow buildup and the low temperatures can damage the product. It is
recommended to remove snow buildup and to store the product indoor.
We strongly recommend visual inspections every 3 months to insure the integrity of the entire product.
Replace any parts as necessary.
SAFETY INSTRUCTIONS
The safety instructions of the product should always be considered and obeyed.
Using the product may result in permanent injury such as paralysis, or even death. Falling off the
product may lead to injuries, particularly to the back, neck or head.
No clothes with hooks or lose parts should be worn or carried during product usage in order to avoid
hooks getting caught and causing injury.
Moving the product whilst assembled may affect the integrity of the frame. Should it be necessary to
move the product, please consider the following:
1.) Force to be evenly spaced around the frame to lift the product off the ground
2.) The product must be carried horizontally
3.) Use caution whilst moving as it could bend the product frame.
Users should be familiar with the assembly manual. This manual contains assembly guidance; selected
precautionary measures as well as recommendations for servicing and maintenance of the product, in
order to ensure safe and fun usage.
It is the responsibility of the owner or the supervisor to guarantee that all users of the product are
informed sufficiently of all warning references and safety instructions.
For the supervisor:
The supervisor’s role is to make sure users are aware of all safety precautions and that these precautions are
enforced. When a supervisor is not available, the product may be disassembled or covered to limit access.
The product can be only used if it is in good condition, worn or damaged parts should be replaced.
Objects, which could be dangerous to the user, should be away from the product
Avoid unauthorized and unsupervised use of the product.
Do not use the product under influence of alcohol or drugs (incl. medicines).
Do not use the product or its attachments as a jumping platform.

Consumer Information Sheet for Playground Surfacing Materials
The US Consumer Product Safety Commission (CPSC) estimates that about 100 000 playground equipment-
related injuries resulting from falls to the ground surface are treated annually in US hospital emergency rooms.
Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the
potential to be fatal, particularly when the injury is to the head. The surface under and around playground
equipment can be a major factor in determining the injury-causing potential of a fall. It is self-evident that a fall
on to a shock-absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. Playground
equipment should never be placed on hard surfaces, such as concrete or asphalt, and while grass may appear
to be acceptable, it may quickly turn to hard-packed earth in areas of high traffic. Shredded bark mulch, wood
chips, tine sand or the gravel are considered to be acceptable shock absorbing surfaces when installed and
maintained at a sufficient depth under and around playground equipment.
Table B.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head
injury in a fall on to four different loose-fill surfacing materials if they are Installed and maintained at depths of
150 mm, 225 mm and 300 mm.
Table B.1: Fall height in millimetres from which a life-threatening head injury would not be expected
However, it should be recognised that all injuries due to falls cannot be prevented, no matter what surfacing
material is used.
It is recommended that a shock absorbing material extend a minimum of 1 800 mm in all directions from the
perimeter of stationary equipment such as climbing frames and slides. However, because children may
deliberately jump from a moving swing, the shock absorbing material should extend in the front and rear of a
swing a minimum distance of twice the height of the pivot point measured from a point directly beneath the pivot
on the supporting structure.
This information is intended to assist in comparing the relative shock-absorbing properties of various materials.
No particular material is recommended over another. However, each material is only effective when properly
maintained. Materials should be checked periodically and replenished to maintain correct depth as determined
necessary for the equipment in question. The choice of a material depends on the type and height of the
playground equipment, the availability of the material in a particular area, and its cost.
Type of Material
Depth of surfacing material
150mm
225mm
300mm
Double Shredded Bark
Mulch
1800
3000
3300
Wood Chips
1800
2100
3600
Fine Sand
1500
1500
2700
Fine Gravel
1800
2100
3000

WOOD ADVICE
Our products are manufactured from premium timber. Great care is taking in selecting, machining and treating the
timber before it is sold to you.
1. Inspect wood parts monthly. The grain of the wood sometimes will lift in dry periods causing splinters to
appear. Light sanding may be necessary to maintain a safe environment. Treating your Product with
protection (sealant) after sanding will help prevent severe checking/splitting and other weather damage.
2. We have applied a waterborne translucent stain to your unit. This is done for colour only. Once or twice a
year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of
your unit. Prior to the application of sealant, lightly sand any “rough” spots on your set. Please note this is a
requirement of your warranty.
Bear in mind that timber is a natural product and may experience changes throughout the course of its life.
It may:
•Develop openings/checks (gaps, slits, apertures, cracks) along the line of the grain.
•Fade as the timber reacts with sunlight.
All woods are hygroscopic, that is, it will absorb or discharge moisture to attain equilibrium with the surrounding
atmosphere. Timber openings/checks occur due to the moisture content between internal and outer surfaces of the
timber. No two pieces of wood are exactly alike. Each piece has its own characteristics and personality and reacts
differently to climate changes. When any wood products are exposed to the elements, it develops 'wood checks'. A
check is the radial separation of the wood fibres running with the grain of the wood. These are caused by the varying
temperature and moisture conditions. A check does not affect the strength or durability of the wood or structural
integrity of the play set.
When should wood cracks be a concern?
Most of the wood splits will never become large enough to affect the reliability and strength of our products, however,
there can be rare cases where splits can occur. This happens when a crack develops past the halfway point from the
timber, splitting it into two separate pieces.
Feel free to contact us with detailed pictures of your product so we can assess and ensure that your playground
remains safe.
Dimensional timbers contain very little heart
wood so less splits can be seen.
Round pole swing set are very thick so that
cracks (shown left) will not affect the strength
and durability of our swing sets.
For more information: http://www.lifespankids.com.au/natural-timber

About Our Wood
Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in
selecting the best quality lumber available, wood is still a product of nature and susceptible
to weathering which can change the appearance of your set.
Your Backyard Discovery structure is designed and constructed of quality
materials. As with all outdoor products it will weather and wear. To maximize
the enjoyment, safety and life of your structure it is important that you properly
maintain it.
What causes weathering? Does it aect
the strength of my product?
One of the main reasons for weathering is the
eects of water (moisture); the moisture content
of the wood at the surface is dierent than the
interior of the wood. As the climate changes,
moisture moves in or out of the wood, causing
tension which can result in checking and or
warping. You can expect the following due to
weathering. These changes will not aect the
strength of the product:
1. Checking is surface cracks in the wood along
the grain. A post (4”x 4”) will experience more
checking than a board (1”x 4”) because the surface
and interior moisture content will vary more widely
than in thinner wood.
2. Warping results from any distortion (twisting,
cupping) from the original plane of the board and
often happens from rapid wetting and drying of
the wood.
3. Fading happens as a natural change in the
wood color as it is exposed to sun-light and will
turn grey over time.
How can I reduce the amount of
weathering to wood product?
1. Your wood product is coated with a
water-based stain.Sunlight will break down
the coating, so we recommend applying
a water repellent or stain on a yearly basis
(see your local stain and paint supplier for a
recommended product). You must apply some
type of protection (sealant) to the wood of your
product. Please note this is a requirement
of your warranty. Most weathering is just
the normal result of nature and will not aect
safety. However if you are concerned that a part
has experienced a severe weathering problem
please call our customer service department for
further assistance.
2. Inspect wood parts monthly. The grain of
the wood sometimes will lift in the dry season
causing splinters to appear. Light sanding may
be necessary to maintain a safe environment.
Treating your Product with protection (sealant)
after sanding will help prevent severe checking/
splitting and other weather damage.
Instructions for Proper Maintenance
Owner’s Manual
9

Play House Assembly Manual FAQs:
1. Does the area for the play house need to be level? Yes. We recommend the play house
be positioned on a at level area for maximum safety and durability. Any stakes provided should be used to
secure it rmly tothe ground.
2. What size area is recommended for the play house? We recommend at least a 6’ (six foot)
perimeter around and above the play house for maximum safety.
3. What age range is appropriate for the play houses? The play houses are recommended for
children ages 2 – 10 years.
4. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is naturally
bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free
and we do not use pressure-treated wood. The stain we use is a top coat using a water-based product that is
for appearance only.
5. How often should the play house be stained? We recommend the play house be stained
once each year. A water or oil based stain can be used at the customer’s discretion.
6. Why does it seem that my play house is developing cracks? Wood is a natural material; no two pieces are
exactly alike. Each piece has its own characteristics and personality and reacts dierently to climate changes.
When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial
separation of the wood bers running with the grain of the wood. These are caused by the varying temperature
and moisture conditions. A check is not a crack – it does not aect the strength or durability of the wood or
structural integrity of the play house.
7. What is the best way to get started assembling the play house? We recommend taking all
the parts out of the boxes and arranging them by part number before you begin any assembly. This will not
only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be
replaced before assembly.
8. The play house seems to rock or sway too much. What’s wrong? Rocking is caused by uneven ground or
obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground
underneath re-leveled to prevent rocking. Also ensure the play house is securely staked to the ground using
any stakes provided.
9. The 2”x4” boards do not measure 2”x 4”. Why not? It is common practice to describe lumber
dimensions using the rough cut sizes from the sawmill and not the nished dimensions. Retailers, home stores,
etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery play
houses are designed and constructed using the actual dimensions so everything ts properly and remains so
during the life of the play house.

(Level 24")
(Square)
(Tape Measure) (Claw Hammer)
(Cordless Drill or Electric Drill)
(An Adult w/ an Adult Helper)
(Rubber Mallet - Optional)
(Phillips Screw Driver)
(Drill Attachments:
Phillips Head)
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools
are not included with the outdoor product purchase.)

SAFETY AND ASSEMBLY INFORMATION
SELECTING THE CORRECT LOCATION FOR YOUR PLAY PRODUCT IS IMPORTANT
FOR YOUR CHILDREN’S SAFETY AND THE PRODUCT’S LONGEVITY
Dimensions:
• The Aspen Playhouse has one layout option.
Layout Ground Dimension Safe Play Area*
4'-4
1
8 " x 6'-6
7
8 " x 67-
1
4 " Tall 16'-4
1
8 " x 18'-6
7
8 "
*Level Ground Surface - See below
General Information:
Your set has been designed and engineered for
children only and for residential use only.
A maximum of 150 lbs. per child is recommended for
play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for
play activities designed for multiple child use.
A maximum of 6 children is recommended for this unit.
Safe Play Area:
• The safe play area refers to a zone extending 6' beyond the play product on all sides, including the
space above the play product.
• The ground surface must be level. Installing your play product on sloping ground can cause it to
lean or "rack". This leaning puts additional stress on all connections and joints and in time will cause
those connections to loosen and fail.
• The safe play area must be free of all structures, landscaping, trees and branches, rocks, wires,
and other obstacles to safe play. Children can be seriously injured running or swinging into these
obstacles.
• Remove all tripping hazards from the safe play area. Tripping hazards include: roots, stumps, rocks,
landscaping, sprinkler heads, railroad ties, plumbing and electrical connections.
• Play product needs to be installed on solid ground.
SAFE PLAY AREA DIAGRAM
House
«
S
P
A
N
I
S
H
6'-0"
[1.8 m]
6'-0"
[1.8 m]
6'-6 7/8"
[2 m]
4'-4 1/8"
[1.3 m]
5'-7 1/4"
[1.7 m] 3'-7 1/4"
[1.1 m]
1'-5"
[.4 m] 3'-9"
[1.1 m]
6'-6 7/8"
[2 m]
18'-6 7/8"
[5.7 m]
16'-4 1/8"
[5 m]

Parts Identification
Wood Components
(NOT TO SCALE)
G1 - FRONT HEADER - W4L05074
1"x5 1/4"x45" (24x134x1142)
(1)
G2 - WALL SUPPORT - W4L05067
1"x5 1/4"x5 7/8" (24x134x150)
(1)
H1 - LEFT ANGLED HEADER - W4L05071
1"x3 3/8"x44 3/8" (24x86x1127)
(1)
H2 - RIGHT ANGLED HEADER - W4L05072
1"x3 3/8"x44 3/8" (24x86x1127)
(1)
H3 - REAR HEADER - W4L05073
1"x3 3/8"x42 7/8" (24x86x1088)
(1)
J1 - SUPPORT BOARD - W4L05068
1"x2 3/8"x6 3/4" (24x60x170)
(2)
H4 - BENCH SEAT SUPPORT - W4L05289
1"x3 3/8"x6 1/2" (24x86x166)
(2)
H5 - BENCH UPRIGHT - W4L05290
1"x3 3/8"x11" (24x86x280)
(2)
J2 - SHELF SUPPORT - W4L05288
1"x2 3/8"x3 1/8" (24x60x80)
(2)
J3 - BENCH GROUND BOARD - W4L05291
1"x2 3/8"x13 1/4" (24x60x335)
(2)
J4 - OUTER CURTAIN ROD HOLDER - W4L05293
1"x2 3/8"x2 3/8" (24x60x60)
(2)
J5 - INNER CURTAIN ROD HOLDER - W4L05294
1"x2 3/8"x2 3/8" (24x60x60)
(1)

Parts Identification
Wood Components
(NOT TO SCALE)
N3 - LARGE WINDOW SHELF - W4L05065
5/8"x2 3/8"x16 1/8" (16x60x409)
(1)
N4 - TIE STRAP - W4L05075
5/8”x2”x5 1/8” (16x50x130)
(2)
N5 - DOOR STOP - W4L05070
5/8"x2 3/8"x3 3/8" (16x60x86)
(1)
N6 - TIE STRAP - W4L05078
5/8”x2”x5 7/8” (16x50x150)
(2)
L1 - CABINET TOP - W4L05076
5/8"x4 3/8"x42 3/4" (16x112x1087)
(1)
M1 - FRONT CABINET TOP - W4L05077
5/8"x3 3/8"x42 3/4" (16x86x1087)
(1)
M3 - FASCIA BOARD - W4L05064
5/8"x3 3/8"x35 1/4" (16x86x894)
(2)
N1 - TIE STRAP - W4L05043
5/8”x2”x3 1/8” (16x50x80)
(2)
L2 - SERVING SHELF - W4L05287
5/8"x4 3/8"x18 1/2" (16x112x470)
(1)
M2 - BENCH SEAT - W4L05292
5/8”x3 3/8”x19 1/8” (16x86x485)
(2)

Parts Identification
Wood Components
(NOT TO SCALE)
DP1 - TOP DOOR PANEL - W2A01596
1"x15 3/4"x21 7/16" (27x400x544)
DP2 - BOTTOM DOOR PANEL - W2A01597
1"x15 3/4"x19 3/4" (27x400x500)
(1) (1)
WP1 - RIGHT REAR ASSEMBLY - W2A01592
44 3/8"x45"x41 3/4" (1127x1143x1061)
WP2 - LEFT FRONT WALL ASSEMBLY - W2A01594
44 3/8"x14"x41 3/4" (1127x355x1061)
WP4 - PICKET FENCE ASSEMBLY - W2A01598
2"x19"x21" (52x483x535)
WP3 - RIGHT FRONT WALL PANEL - W2A01595
1"x14"x39 3/4" (27x355x1010)
(1)
(1)
(1)
(1)

Parts Identification
Wood Components
(NOT TO SCALE)
GP1 - GABLE END ASSEMBLY - W2A01581
1"x43 1/8"x21 1/2" (27x1095x547)
RP1 - ROOF PANEL - W2A01582
1 3/8"x35 3/16"x50" (35x894x1270)
(2) (2)

Parts Identification
Hardware
SCREW PFH 8x1/2 BLK - H100203
(9)
SCREW PFH 8x1 1/8 BLK - H100386
(4)
SCREW PFH 8x1 1/4 BLK - H100387
(85)
SCREW PFH 8x1-1/2 BLK - H100200
(2)
SCREW PFH 8x1 3/4 BLK - H100382
(48)
SCREW PFH 8x2-1/2 BLK - H100201
(4)
SCREW PWH 8x5/8 BLK - H100202
(17)
SCREW PFH 8x1 BLK - H100385
(1)
SCREW PWH 8x3/4 BLK - H100392
(35)
SCREW PWH 8x1/2 BLK - H100408
(7)
BOLT WH 1/4x1-1/4 BLK - H100397
(2)
T-NUT 1/4 BLK - H100398
(2)
NUT BARREL WH 1/4x7/8 BLK - H100399
(2)
WASHER LOCK EXT 8x15 BLK - H100400
(2)
BOLT WH 1/4x1/2 BLK - H100401
(2)
T-30 TORX BIT - H100147
(2)
T-30 TORX WRENCH - H100114
(2)

Parts Identification
Accessories
(NOT TO SCALE)
KNOB KIT - A6P00020
(1)
FAUCET KIT - A6P00024
(1) SURFACE MOUNT BASIN - A6P00032
(1)
STOVE KIT - A6P00025
(1) FLOWER POT HOLDER - A6P00023
(2)
METAL TIE STRAP - A100257
(1)

Parts Identification
Accessories
(NOT TO SCALE)
90°L-BRACKET - BLK - A4M00555
(8)
"A" REVISION TAG - A100314
(1)
LTP ID TAG (SMALL) WITH AGES - A4M00515(1)
HINGE (DOOR, SPRING LOADED) - A100327(2)
MAILBOX - A6P00017
(1)
HINGE (DOOR, NON-SPRING LOADED) - A4M00558(2)

Parts Identification
Accessories
(NOT TO SCALE)
CURTAIN - A6P00056
(2)
PLASTIC CURTAIN ROD - A6P00057
(1)
- OUTDOOR LIGHT FIXTURE
-A6P00068
(2)
BELL ASSEMBLY - A4M00554
(1)
FRUIT BASKET KIT - A6P00069
(1)
APPLE ORANGE
CORN CARROT
WATERMELON STRAWBERRY
PLASTIC KNIFE
CUTTING BOARD
L BRACKET WHITE 32x51 - A100133
(2)

PLAYHOUSE ASSEMBLY
STEP 1:
REAR
LEFT
FRONT RIGHT
SCREW PWH 8x5/8 BLK
(2 PLCS)
90°L-BRACKET - BLK
(1 PLC)
SCREW PWH 8x5/8 BLK
(2 PLCS)
90°L-BRACKET - BLK
(1 PLC)
SCREW PWH
8x5/8 BLK
(4)
90°L-BRACKET - BLK - A4M00555
(2)
WP2

STEP 2:
REAR LEFT
FRONT
RIGHT
SCREW PWH 8x5/8 BLK
(2 PLCS)
SCREW PWH
8x5/8 BLK
(4)
90°L-BRACKET - BLK - A4M00555
(2)
SCREW PWH 8x5/8 BLK
(2 PLCS)
90°L-BRACKET - BLK
(1 PLC)
90°L-BRACKET - BLK
(1 PLC)
WP3
WP2WP1

STEP 3:
REAR
LEFT
FRONT
RIGHT
SCREW PFH 8x2-1/2 BLK
(4 PLCS)
SCREW PWH
8x5/8 BLK
(4)
H2
H3
H1
H1 - LEFT ANGLED HEADER - W4L05071
1"x3 3/8"x44 3/8" (24x86x1127)
(1)
H2 - RIGHT ANGLED HEADER - W4L05072
1"x3 3/8"x44 3/8" (24x86x1127)
(1)
H3 - REAR HEADER - W4L05073
1"x3 3/8"x42 7/8" (24x86x1088)
(1)
SCREW PWH 8x5/8 BLK
(4 PLCS)
90°L-BRACKET
(2 PLCS)
G1
H2
G1
H2 H1
FLUSH
LEFT
REAR
RIGHT
SCREW PFH
8x2-1/2 BLK
(4)
G1 - FRONT HEADER - W4L05074
1"x5 1/4"x45" (24x134x1142)
(1)
- 90°L-BRACKET - A4M00555
(2)