Backyard Discovery 2206038 User manual

Made in China
INS-2206038-A-16x12 NORWOOD GAZEBO-ENG 7-12-22
Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your product, or to order
replacement parts Para obtener instrucciones en español, visite
www.backyarddiscovery.com
INSTALLATION
SERVICES
AVAILABLE!*
See inside for details
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
16x12 NORWOOD GAZEBO
MODEL # : 2206038

•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface. See Anchor Instructions for further details and recommendations.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES
It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
16'-5"
5.0m
3.7m
12'-1 1/2"
10'-9 1/4"
3.3m
9'-9 1/4"
3.0m
2.2m
7'-2 3/4"
15'-5 3/4"
4.7m
14'-5 3/4"
4.4m
10'-2"
3.1m
2

OWNER'S MANUAL - ANCHORING LAYOUT
3
4566mm
14'-11 3/4"
10'-3 1/8"
3128mm
17'-
3
5
3
2
15/16"
5
R
mm
FOOT
T
C
C
O
E
R
N
N
T
1
5
8
E
E
5
'-
3
R
1
/
5
/
F
F
7
m
/
O
O
8
m
"
OT CORNER
FOOOT CENTER
NOTE: DIMENSIONS ARE TO ANCHOR PLATES MOUNTED TO POSTS EXCEPT WHERE NOTED
2976mm
9'-9 3/16"
14'-5 3/4"
4414mm
4 ANCHORS PER POST
METAL ANCHOR PLATES
3 3/8"
86mm
4"
101mm
3 3/8"
86mm
1 11/16"
43mm
43mm
1 11/16"

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
CORBEL - W4L16855
1 3/8"x5 1/4"x45 5/8" (36x134x1160)
D06
(x3)
GABLE BOARD - W4L16854
1 3/8"x1 1/2"x5 1/4" (36x38x134)
D05
(x2)
CORBEL - W4L16853
1 3/8"x5 1/4"x35 7/8" (36x134x910)
D04
(x4)
GABLE BOARD - W4L16850
1 3/8"x5 1/4"x24 1/4" (36x134x615)
D01
(x4)
RAFTER - W4L16858
1 3/8"x3 3/8"x76 3/8" (36x86x1941)
E01
(x8)
TRUSS - W4L16859
1 7/16"x1 15/16"x74 15/16" (36x50x1902)
E02
(x4)
ACCESSORY TRUSS - W4L16863
1 3/8"x3 3/8"x73 13/16" (36x86x1875)
E06
(x8)
RAFTER - W4L16862
1 3/8"x3 3/8"x76 3/8" (36x86x1941)
E05
(x8)
SHEATHING BOARD - W4L16861
1 3/8"x3 3/8"x57 3/8" (36x86x1458)
E04
(x8)
SHEATHING BOARD - W4L16864
1 3/8"x3 3/8"x58 5/8" (36x86x1490)
E07
(x8)
TOP RAIL - W4L16851
1 3/8"x5 1/4"x27 5/8" (36x134x703)
D02
(x4)
TOP RAIL - W4L16852
1 3/8"x5 1/4"x66 5/8" (36x134x1692)
D03
(x4)
TOP RAIL - W4L16856
1 3/8"x5 1/4"x61" (36x134x1549)
D07
(x4)
TOP RAIL - W4L16857
1 3/8"x5 1/4"x66 5/8" (36x134x1692)
D08
(x2)
SHEATHING BOARD - W4L16860
1 3/8"x5 1/4"x75 1/8" (36x134x1907)
E03
(x8)
RAFTER - W4L16865
1 3/8"x3 3/8"x76 3/8" (36x86x1941)
E08
(x6)
COVER BOARD - W4L16917
1"x5 1/4"x89 1/2" (24x134x2274)
G01
(x2)
4

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
FASCIA - W4L16869
1"x3 3/8"x57 3/8" (24x86x1458)
H01
(x2)
FASCIA - W4L16870
1"x3 3/8"x58 5/8" (24x86x1490)
H02
(x2)
FASCIA - W4L16872
1"x3 3/8"x57 3/8" (24x86x1458)
H04
(x1)
FASCIA - W4L16874
1"x3 3/8"x41 7/8" (24x86x1064)
H06
(x2)
RIDGE CAP STIFFENER - W4L16876
1"x2 3/8"x53 7/8" (24x60x1367)
J09
(x4)
RIDGE CAP STIFFENER - W4L16877
1"x2 3/8"x83 1/2" (24x60x2121)
J10
(x2)
RAFTER - W4L16866
1"x4"x74 3/4" (24x102x1900)
AD01
(x2)
RAFTER - W4L16867
1"x4"x66 3/8" (24x102x1686)
AD02
(x2)
RAFTER - W4L16868
1"x4"x41 5/8" (24x102x1057)
AD03
(x2)
FASCIA - W4L16871
1"x3 3/8"x58 3/8" (24x86x1482)
H03
(x2)
FASCIA - W4L16873
1"x3 3/8"x75 1/8" (24x86x1907)
H05
(x2)
FASCIA - W4L1687
1"x3 3/8"x57 3/8" (24x86x1458)
H07
(x1)
NOTCHED SUPPORT BOARD - W4L16915
1"x3 3/8"x89 1/2" (24x86x2274)
H08
(x2)
5

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
P02
(x2)
POST - W2A03502
6"x6"x89 1/2" (152x152x2274)
P01
(x2)
POST - W2A03501
6"x6"x89 1/2" (152x152x2274)
GP2
(x2)
GABLE PANEL - W2A03500
2 13/16"x5 1/4"x80 3/16" (72x134x2037)
GP1
(x2)
GABLE PANEL - W2A03499
2 13/16"x5 1/4"x80 3/16" (72x134x2037)
CA01
(x1)
CORBEL - W2A03504
1 7/16"x5 3/8"x46 1/16" (36x136x1160)
GT1
(x4)
GABLE TRUSS - W2A03503
1 7/16"x33 5/8"x64 9/16" (36x854x1640)
6

Hardware Components
OWNER'S MANUAL - PARTS IDENTIFICATION
LAG SCREW WH
BLK
5/16x1 1/2
(x46)
H100471
T-NUT BLK
5/16
(x132)
H100379
BOLT WH BLK
5/16x3
(x22)
H100416 BOLT WH BLK
5/16x1 1/4
(x11)
H100459
BOLT WH BLK
5/16x1 3/4
(x18)
H100378
BOLT WH BLK
5/16x2-1/4
(x38)
H100205
BOLT WH BLK
5/16x4-1/4
(x18)
H100513
LAG SCREW WH BLK
1/4x4
(x13)
H100564
LAG SCREW WH BLK
1/4x3
(x9)
H100792
BOLT WH BLK
1/4x2
(x15)
H100488
BOLT WH BLK
5/16x5
(x9)
H100881
BOLT WH BLK
5/16x2-3/4
(x60)
H100195
BOLT WH BLK
5/16x3-1/2
(x15)
H100503
BOLT WH BLK
5/16x6 1/4
(x2)
H100976
BOLT WH BLK
5/16x6 1/2
(x4)
H100354
BOLT WH BLK
5/16x7 1/2
(x13)
H101046
BOLT WH BLK
5/16x9 3/4
(x18)
H101047
BOLT WH BLK
5/16x4 3/4
(x7)
H100480
7

Hardware Components
OWNER'S MANUAL - PARTS IDENTIFICATION
SCREW PFH BLK
8x2 1/4
(x4)
H100483
SCREW PFH BLK
8x1 1/2
(x24)
H100200
SCREW PFH BLK
8x2
(x216)
H100391
WASHER LOCK
EXT BLK
8x19
(x124)
H100198 WASHER LOCK
EXT BLK
6x15
(x22)
WASHER FLAT
BLK
8x19
(x33)
H100630
WASHER FLAT
BLK
8x27
(96)
H100478
SCREW CONCRETE ANCHOR
1/4x2
(x18)
H100120
SCREW TAPPING
1/4x3/4
(x30)
H100759
SCREW
WOODGRIP
10x3/4
(x250)
H100833
NUT LOCK BLK
5/16
(x90)
H100479
SCREW PWH BLK
8x3/4
(x28)
H100392
SCREW PFH BLK
8x2-1/2
(64)
H100201
NUT LOCK BLK
1/4
(x15)
H100653
SCREW PFH BLK
8x1 3/4
(x9)
H100382
SCREW PWH BLK
8x1-1/2
(x30 )
H100823
H100405
SCREW SETTER
(x1)
H100764 LAG SCREW BLK
5/16x1 1/2
(x4)
H100659
TORX BIT
T-30
(x 1)
H100147
TORX WRENCH
T-30
(x 1)
H100114
HEX DRIVER
5/16
(x1)
H101106 MAGNETIC DRIVER
(x1)
H101100
8

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
GABLE BRACKET
(x2)
A4M01130 PEAK SEAM BRACKET
(x2)
A4M01147
GABLE BRACKET
(x4)
A4M01129
BYD ID TAG
(SMALL)
WITHOUT AGES
(x1)
A100241
TRUSS
BRACKET
(x2)
A4M01148
6x6 POST FOOT
(x4)
A6P00308
POST ANCHORING PLATE
(x8)
A4M00977
POST PLATE
(x8)
A4M00978
RIGHT OUTSIDE BRACKET
(x2)
A4M01301
LEFT OUTSIDE BRACKET
(x2)
A4M01302
RIGHT ANGLE BRACKET
(x2)
A4M01233
LEFT ANGLE BRACKET
(x2)
A4M01232
RAFTER CLIP
(x14)
A4M01752
ELECTRICAL ENCLOSURE
(x1)
9205413 6" QUICK RELEASE
BAR CLAMP
(x2)
A6P00460
9

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
RIDGE CAP SPLICE
A4M
(x
0
2
1
)127
ROOF EDGE TRIM SPLICE
A4M
(x
0
4
0
)983
29 GA STEEL SHEETING
A4M01124
(x8)
29 GA STEEL SHEETING
A4x1
M
(
01
)370
29 GA STEEL SHEETING
A4M
(x
0
1
1
)371
29 GA STEEL SHEETING
A4M01715
(x2)
29 GA STEEL SHEETING
A4M01718
(x2)
16 FOOT RIDGE CAP 29 GA
A4M
(x
0
3
1
)430
16 FOOT ROOF EDGE TRIM
A4M
(x
0
6
1
)431
10
RIDGE CAP PROTECTOR
A6P00398
(x2)

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood and
hardware.
WOOD PARTS:
•Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
•If there are multiple boards with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the boards or on the end of the boards.
•Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
11

PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED
Square
Level 24"
Phillips Screw Driver
Open End Wrenches
1/2" & 9/16"
Drill Attachments:
Phillips Head
Rubber Mallet -
Optional
Tape Measure
Claw Hammer
1/8", 3/16", 3/8" &
7/16" Drill Bits
3/8" Drive Ratchet, 1/2" &
7/16" STD Sockets 1/2" & 7/16"
Deep Sockets
Cordless Drill or
Electric Drill
12

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
13

STEP 4 - POST ASSEMBLY
P02
(x1)
POST - W2A03502
6"x6"x89 1/2" (152x152x2274)
P01
(x1)
POST - W2A03501
6"x6"x89 1/2" (152x152x2274)
6x6 POST FOOT
(x2)
A6P00308
14

STEP 5 - GABLE ASSEMBLY
GABLE BOARD - W4L16854
1 3/8"x1 1/2"x5 1/4" (36x38x134)
D05
(x1)
GABLE BOARD - W4L16850
1 3/8"x5 1/4"x24 1/4" (36x134x615)
D01
(x1)
15

STEP 6 - GABLE ASSEMBLY
GT1 GABLE TRUSS - W2A03503
1 7/16"x33 5/8"x64 9/16" (36x854x1640)
GT1
(x2)
GABLE TRUSS - W2A03503
1 7/16"x33 5/8"x64 9/16" (36x854x1640)
GABLE BOARD - W4L16850
1 3/8"x5 1/4"x24 1/4" (36x134x615)
D01
(x1)
GABLE BRACKET
(x2)
A4M01129
16

STEP 7 - GABLE ASSEMBLY
17

STEP 8A - GABLE ASSEMBLY
TOP RAIL - W4L16851
1 3/8"x5 1/4"x27 5/8" (36x134x703)
D02
(x1)
TOP RAIL - W4L16856
1 3/8"x5 1/4"x61" (36x134x1549)
D07
(x1)
P01
(x1)
POST - W2A03501
6"x6"x89 1/2" (152x152x2274)
LEFT OUTSIDE
BRACKET
(x1)
A4M01302
LEFT ANGLE
BRACKET
(x1)
A4M01232
18

STEP 8B - GABLE ASSEMBLY
P02
(x1)
POST - W2A03502
6"x6"x89 1/2" (152x152x2274)
TOP RAIL - W4L16851
1 3/8"x5 1/4"x27 5/8" (36x134x703)
D02
(x1)
TOP RAIL - W4L16856
1 3/8"x5 1/4"x61" (36x134x1549)
D07
(x1)RIGHT OUTSIDE
BRACKET
(x1)
A4M01301
RIGHT ANGLE
BRACKET
(x1)
A4M01233
19

STEP 9 - GABLE ASSEMBLY
CA01
(x1)
CORBEL - W2A03504
1 7/16"x5 3/8"x46 1/16" (36x136x1160)
CORBEL - W4L16855
1 3/8"x5 1/4"x45 5/8" (36x134x1160)
D06
(x3)
20